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OPERATING MANUAL
D D U U O O L L E E N N T T
D D X X 4 4 6 6 0 0 P P S S | D D X X 6 6 0 0 0 0 P P S S
D D X X 4 4 6 6 0 0 P P S S | D D X X 6 6 0 0 0 0 P P S S
5
Edition:
FARMET a.s.
phone: +420 491 450 111
Jiřinková 276
fax: +420 491 450 136
552 03 Česká Skalice, CZ
GSM: +420 774 715 738
DUOLENT
D D X X 8 8 0 0 0 0 P P S S
D D X X 8 8 0 0 0 0 P P S S
01.11.2017
Effective from:
www.farmet.cz
IČ: 46504931
e-mail: farmet@farmet.cz
DIĆ: CZ46504931
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Summary of Contents for Farmet DUOLENT DX 460 PS
- Page 1 D D X X 4 4 6 6 0 0 P P S S | D D X X 6 6 0 0 0 0 P P S S D D X X 8 8 0 0 0 0 P P S S 01.11.2017 Edition: Effective from: FARMET a.s. phone: +420 491 450 111 www.farmet.cz IČ: 46504931 Jiřinková 276 fax: +420 491 450 136 e-mail: farmet@farmet.cz...
- Page 2 Prepared by: Technical Department, Farmet a.s. on 11.10.2018, changes reserved 2 | 37...
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Page 3: Preface
PREFACE Dear customer, The agricultural machine you have purchased is a high-quality product of Farmet a.s. Česká Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (Your Machine Characteristics). - Page 4 PREFACE IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE 4 | 37...
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Page 5: Table Of Contents
PREFACE Contents PREFACE ..........................3 1 MACHINE LIMIT PARAMETERS . - Page 6 PREFACE 6 | 37...
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Page 7: Machine Limit Parameters
MACHINE LIMIT PARAMETERS 1 MACHINE LIMIT PARAMETERS • The machine is designed for soil cultivation up to a depth of 30 cm (11,8 in) when agricultural soil cultivation. Another type of use exceeding the determined purpose is forbidden. • Machine operation is performed by one person – the tractor operator. •... -
Page 8: Technical Parameters
MACHINE LIMIT PARAMETERS 1.1 Technical parameters PARAMETERS DUOLENT DX 460 PS DUOLENT DX 600 PS DUOLENT DX 800 PS Working width 4,6 m (15.09 ft) 6,2 m (20,34 ft) 7.9 m (25,92 ft) Transport width 3 m (9,84 ft) Transport height... -
Page 9: General Instructions For Use
GENERAL INSTRUCTIONS FOR USE 2 GENERAL INSTRUCTIONS FOR USE The machine is made in accordance with the latest equipment state and approved safety • regulations. However, dangers of user or third person injury or machine damage or creation of other material damage may arise during use. Use the machine only in a technically sound condition, in accordance with its purpose, •... - Page 10 GENERAL INSTRUCTIONS FOR USE The operator must not consume alcohol, medicines, narcotic and hallucinogenic • substances that decrease his attention and coordination capabilities while using the machine. If the operator must use medicines prescribed by a physician or uses freely sold medicines, he must be informed by a physician, whether he is capable of responsible and safe operation of the machine under these circumstances.
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Page 11: Machine Transport Using Transport Means
MACHINE TRANSPORT USING TRANSPORT MEANS 3 MACHINE TRANSPORT USING TRANSPORT MEANS • The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label. -
Page 12: Machine Handling Using Lifting Equipment
MACHINE HANDLING USING LIFTING EQUIPMENT 4 MACHINE HANDLING USING LIFTING EQUIPMENT The lifting equipment and tying means designed for handling of the machine must have their • load capacity at least identical with the weight of the handled machine. Machine fastening for handling may only be performed in places designed for that and •... -
Page 13: Work Safety Labels
WORK SAFETY LABELS 5 WORK SAFETY LABELS Warning safety labels serve for operator protection. General: • Strictly observe the warning safety labels. • All safety instructions also apply to other users. • Upon damage or destruction of the aforementioned "SAFETY LABEL" located on the machine, THE OPERATOR IS OBLIGED TO REPLACE IT WITH A NEW ONE!!! •... - Page 14 WORK SAFETY LABELS Travelling and transport on the machine P 37 H structure is strictly forbidden. When working and transporting the machine, P 39 H maintain safe distance from the electric appliances. When folding and unfolding the side frames, P 50 H stay outside their reach.
- Page 15 WORK SAFETY LABELS Fig. 1 - Location of safety labels on the machine 15 | 37...
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Page 16: Description
DESCRIPTION 6 DESCRIPTION The DUOLENT DX 460 PS, DX 600 PS, DX 800 PS machine is constructed as semi-carried. The basic version consists of a tow bar with a TPS suspension bar with Ø36mm pivots for the TPS 3 cate- gory, a central frame with the transportation axle and two side frames. -
Page 17: Description And Setting Of The Ring Roller
DESCRIPTION 6.1.1 Description and setting of the ring roller The roller with wheels consisting of ring segments is attached to the frame. There is a row of leveller blades in front of the roller. The height as well as angle of the blades can be adjusted. The correct setting of the blades is essential for the correct function of the roller. -
Page 18: Hydraulics
DESCRIPTION 6.2 Hydraulics Hydraulic diagram of the machine DUOLENT 460 PS: Hydraulic diagram of the machine DUOLENT 600, 800 PS: 1 – Control distributor (tractor) 6 – Hydraulic cylinder (folding side frames) 2 – Hydraulic coupling 7 – Hydraulic closing valve 3 –... -
Page 19: Machine Assembly At The Customer
MACHINE ASSEMBLY AT THE CUSTOMER 7 MACHINE ASSEMBLY AT THE CUSTOMER • The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer. • The operator must secure a functional test of all assembled parts after the completion of the machine assembly. -
Page 20: Commissioning
COMMISSIONING 8 COMMISSIONING • Before taking over the machine, test and check, whether damage occurred during transport and whether all parts contained in the bill of delivery were supplied. • Before commissioning the machine, carefully read this operating manual, especially Chapters 1– 5. -
Page 21: Agregation To A Tractor
COMMISSIONING 8.1 Agregation to a tractor • The machine can be connected only to a tractor, whose curb weight is identical or higher than the overall weight of the connected machine. • The machine operator must observe all generally valid regulations of work safety, health protection, fire safety, and environmental protection. -
Page 22: Hydraulics Connection
COMMISSIONING 8.2 Hydraulics connection • Connect the hydraulics only when the hydraulic circuits of the machine and the tractor (aggregate) are in a pressure-less condition. • The hydraulic system is under high pressure. Regularly check for leaks and immediately remove obvious damage of all lines, hoses, and pipe unions. -
Page 23: Folding And Unfolding Of The Machine
COMMISSIONING 8.3 Folding and unfolding of the machine • The hydraulics for the folding and unfolding must be connected to the double-action control unit. • The operator must ensure that during folding and unfolding of the side frames, no person or animal is within their reach (i.e. - Page 24 COMMISSIONING Procedure for folding the machine Position Pressure in the of valves hose green yellow 24 | 37...
- Page 25 COMMISSIONING Procedure for unfolding the machine Position Pressure in the of valves hose yellow green 25 | 37...
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Page 26: Machine Transport On Roads
MACHINE TRANSPORT ON ROADS 9 MACHINE TRANSPORT ON ROADS Transport position of • Connect the machine by suspending on the tractor using the two-point suspension equipment (TPS 3). • Connect the machine brakes to the tractor with the use of the brake head: release the brakes before raising the machine on the axle. -
Page 27: Machine Adjustment
MACHINE ADJUSTMENT 10 MACHINE ADJUSTMENT 1 – Tow bar – Adjustment of machine longitudinal plane 2 – Levelling discs 3 – Axle – lifted for work 4 – Setting the working depth of tracing wheels 5 – Spots for setting the working depths 10.1 Adjusting the working depth of the machine •... -
Page 28: Machine Adjustment Using Tractoŕs Tps Arms
MACHINE ADJUSTMENT 10.2 Machine adjustment using tractoŕs TPS arms Use the TPS arms of the tractor to set the machine so that the shares in all rows work in the same depth. 1 – Soil 2 – Machine frame on the plane – same depth in all rows 3 –... -
Page 29: Setting The Leveling Discs
MACHINE ADJUSTMENT 10.3 Setting the leveling discs • Set the working depth of the levelling discs by using the lever for setting discs. Be careful when executing the adjustment. • Correctly set discs will provide the perfect levelling and overlapping with soft soil along the entire width of the working coverage. -
Page 30: Share Securing
MACHINE ADJUSTMENT 10.4 Share securing • The basic setting of the securing spring is performed by the manufacturer at 395 ± 5 mmso it is horizontal. • Regularly check the nut tightening of the lower and the upper pivot of the securing, tighten as needed. -
Page 31: Machine Maintenance And Repairs
MACHINE MAINTENANCE AND REPAIRS 11 MACHINE MAINTENANCE AND REPAIRS Observe the safety instructions for treatment and maintenance. • If it is necessary to weld during the repair and have the machine connected to the tractor, it must have disconnected supply cables from the alternator and the accumulator. •... -
Page 32: Machine Storage
MACHINE STORAGE 12 MACHINE STORAGE Long-term machine shutdown: • Store the machine under a roof if possible. • Store the machine on a flat and solid surface with sufficient load capacity. • Clean the machine before storing and conserve so that it is not damaged in any way during storage. -
Page 33: Machine Lubrication Schedule
MACHINE LUBRICATION SCHEDULE 13 MACHINE LUBRICATION SCHEDULE • The machine is completely maintenance free when it comes to lubrication. Therefore, it is not necessary to lubricate the machine. 33 | 37... -
Page 34: Enviromental Protection
ENVIROMENTAL PROTECTION 14 ENVIROMENTAL PROTECTION • Handle oils and greases according to valid waste laws and regulations. 34 | 37... -
Page 35: Machine Disposal After Service Life Expiry
MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY 15 MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY • The operator must secure during machine disposal that steel parts and parts, in which hydraulic oil or lubricating grease moves are differentiated. • Steel parts must be cut by the operator while observing safety regulations and handed over to the secondary raw material collection point. -
Page 36: Servicing And Warranty Conditions
6. The warranty is limited to the disassembly and assembly, possibly replacement or repair of the defective part. The decision, whether to replace or repair the defective part, is up to the contractual workshop of Farmet. 7. During the warranty period, only the authorised servicing technician of the manufacturer may perform repairs or other interventions into the machine. - Page 37 SERVICING AND WARRANTY CONDITIONS 37 | 37...
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