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OPERATING MANUAL
D D I I S S K K O O M
3
Edition:
FARMET a.s.
Jiřinková 276
552 03 Česká Skalice, CZ
DISKOMAT
3 3 N N | 3 3 , , 5 5 N N
3 3 N N | 3 3 , , 5 5 N N
01.08.2023
Effective from:
phone: +420 491 450 111
GSM: +420 774 715 738
M A A T T
Id. No.: 46504931
Tax Id. No.: CZ46504931
web: www.farmet.cz
e-mail: dzt@farmet.cz
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Table of Contents
Related Manuals for Farmet DISKOMAT 3 N
Summary of Contents for Farmet DISKOMAT 3 N
- Page 1 3 3 N N | 3 3 , , 5 5 N N 3 3 N N | 3 3 , , 5 5 N N 01.08.2023 Edition: Effective from: FARMET a.s. phone: +420 491 450 111 Id. No.: 46504931 web: www.farmet.cz Jiřinková 276 GSM: +420 774 715 738 Tax Id.
- Page 2 Prepared by: Technical Department, Farmet a.s. on 31.08.2023, changes reserved 2 | 38...
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Page 3: Preface
PREFACE Dear customer, The agricultural machine you have purchased is a high-quality product of Farmet a.s. Česká Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (Your Machine Characteristics). - Page 4 PREFACE IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE 4 | 38...
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Page 5: Table Of Contents
PREFACE Contents PREFACE ..........................3 1 MACHINE LIMIT PARAMETERS . - Page 6 PREFACE 6 | 38...
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Page 7: Machine Limit Parameters
MACHINE LIMIT PARAMETERS 1 MACHINE LIMIT PARAMETERS • The machine is designed for soil ploughing up to a depth of 18 cm (7,1 in) when agricultural soil cultivation. Another type of use exceeding the determined purpose is forbidden. • Machine operation is performed by one person – the tractor driver. •... -
Page 8: Technical Parameters
MACHINE LIMIT PARAMETERS 1.1 Technical parameters DISKOMAT 3,5 N PARAMETERS DISKOMAT 3 N Working width 3 m (9,84 ft) 3,5 m (11,48 ft) Transport width 3 m (9,84 ft) Transport height 2,2 m (7,22 ft) Machine total length 3,25 m (10,66 ft) Working depth 6 –... -
Page 9: General Instructions For Use
GENERAL INSTRUCTIONS FOR USE 2 GENERAL INSTRUCTIONS FOR USE The machine is made in accordance with the latest equipment state and approved safety • regulations. However, dangers of user or third person injury or machine damage or creation of other material damage may arise during use. Use the machine only in a technically sound condition, in accordance with its purpose, •... - Page 10 GENERAL INSTRUCTIONS FOR USE The operator must not consume alcohol, medicines, narcotic and hallucinogenic • substances that decrease his attention and coordination capabilities while using the machine. If the operator must use medicines prescribed by a physician or uses freely sold medicines, he must be informed by a physician, whether he is capable of responsible and safe operation of the machine under these circumstances.
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Page 11: Machine Transport Using Transport Means
MACHINE TRANSPORT USING TRANSPORT MEANS 3 MACHINE TRANSPORT USING TRANSPORT MEANS • The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label. -
Page 12: Machine Handling Using Lifting Equipment
MACHINE HANDLING USING LIFTING EQUIPMENT 4 MACHINE HANDLING USING LIFTING EQUIPMENT The lifting equipment and tying means designed for handling of the machine must have their • load capacity at least identical with the weight of the handled machine. Machine fastening for handling may only be performed in places designed for that and •... -
Page 13: Work Safety Labels
WORK SAFETY LABELS 5 WORK SAFETY LABELS Warning safety labels serve for operator protection. General: • Strictly observe the warning safety labels. • All safety instructions also apply to other users. • Upon damage or destruction of the aforementioned "SAFETY LABEL" located on the machine, THE OPERATOR IS OBLIGED TO REPLACE IT WITH A NEW ONE!!! •... - Page 14 WORK SAFETY LABELS When working and transporting the machine, P 39 H maintain safe distance from the electric appliances. (DSK 5 – 8 PS) When folding and unfolding the side frames, P 50 H stay outside their reach. Secure machine against unwanted movement by positioning on its working bodies...
- Page 15 WORK SAFETY LABELS Fig. 1 - Location of safety labels on the machine 15 | 38...
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Page 16: Description
DESCRIPTION 6 DESCRIPTION The DISKOMAT 3, DISKOMAT 3,5 machines are designed as carried with a three-point linkage of cate- gory TBZ 3. Diskomat consists of a frame that carries two rows of working discs with a diameter of 620 mm (Ø24,4 in) with automatic spring protection. -
Page 17: Machine Assembly At The Customer
MACHINE ASSEMBLY AT THE CUSTOMER 7 MACHINE ASSEMBLY AT THE CUSTOMER • The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer. • The operator must secure a functional test of all assembled parts after the completion of the machine assembly. -
Page 18: Commissioning
COMMISSIONING 8 COMMISSIONING • Before taking over the machine, test and check, whether damage occurred during transport and whether all parts contained in the bill of delivery were supplied. • Before commissioning the machine, carefully read this operating manual, especially Chapters 1–5. -
Page 19: Agregation To A Tractor
The table of requirements for the towing means for work with the machine: Requirement for the tractor 105 – 158 kW (140 – 215 HP) DISKOMAT 3 N engine power for disc plough- DISKOMAT 3,5 N 120 – 180 kW (160 – 240 HP) -
Page 20: Machine Transport On Roads
MACHINE TRANSPORT ON ROADS 9 MACHINE TRANSPORT ON ROADS Transport Position of Machine • Connect the machine by suspending on the tractor using the three-point suspension equipment (TPS 3). • Fold the side discs on the main frame into the transport position. Fold and unfold discs using the control lever (see the figure). - Page 21 MACHINE TRANSPORT ON ROADS • The side deflector must be folded into the machine for transport on roads. Set the deflector in the transport or working position using the pin. 1 – Working position 2 – Transport position 3 – Side deflector 4 –...
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Page 22: Machine Adjustment
MACHINE ADJUSTMENT 10 MACHINE ADJUSTMENT 1 – Setting the lengthwise level 2 – Setting the side deflector 3 – Roller fixture 4 – Setting the working depth 5 – Discs – processing depth 6 – Rear roller 10.1 Adjusting the working depth of the machine •... -
Page 23: Machine Adjustment Using Tractoŕs Tps Arms
MACHINE ADJUSTMENT 10.2 Machine adjustment using tractoŕs TPS arms • Set the lengthwise level of the machine by positioning the lower arms of the tractor and adjusting the third point of the tractor, thus ensuring the same depth of processing for the first and second row of discs. -
Page 24: Fixing The Position Of The Roller
MACHINE ADJUSTMENT 10.4 Fixing the position of the roller • Use the top pin on the rear frame gate to secure undesirable falling of rear frames with the roller to the main frame of the machine when lifting at the headland. Insert the top pin in the closest hole to the position stop after the machine has been recessed. -
Page 25: Machine Maintenance And Repairs
MACHINE MAINTENANCE AND REPAIRS 11 MACHINE MAINTENANCE AND REPAIRS Observe the safety instructions for treatment and maintenance. • If it is necessary to weld during the repair and have the machine connected to the tractor, it must have disconnected supply cables from the alternator and the accumulator. •... - Page 26 MACHINE MAINTENANCE AND REPAIRS 26 | 38...
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Page 27: Replacement Of The Working Roller Bearings
MACHINE MAINTENANCE AND REPAIRS 11.2 Replacement of the working roller bearings • Always follow the safety regulations and directives when replacing the bearings of rollers. • The machine must be aggregated with the tractor according to Chapter “8.1” when replacing the bearings. -
Page 28: Using The Tool For Bearing Disassembly And Assembly
MACHINE MAINTENANCE AND REPAIRS 11.2.1 Using the tool for bearing disassembly and assembly • The location of the equipment on the machine can be found in the spare parts catalogue. Tool parts 1 – Part for disassembling the bearing ring 2 –... - Page 29 MACHINE MAINTENANCE AND REPAIRS 11.2.1.1 Complete bearing disassembly • Procedure: 1. Mount and screw the tool pin onto the cylinder pin 2. Screw the tool body in, insert the part for bearing disassembly and mount onto the bearing using the nuts 3.
- Page 30 MACHINE MAINTENANCE AND REPAIRS 11.2.1.2 Disassembly of the ring • Procedure: 1. Mount and screw the tool pin onto the cylinder pin 2. Screw the tool body, mount the part for disassembling the bearing, mount the part for disassembling the ring and attach it using the nuts 3.
- Page 31 MACHINE MAINTENANCE AND REPAIRS 11.2.1.3 Assembling bearings onto pins • Procedure: 1. Mount and screw the tool pin onto the cylinder pin 2. Mount the bearing + liner and screw the tool body in 3. Assemble the bearing by screwing the tool body using spanner size 36 31 | 38...
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Page 32: Using Spacers
MACHINE MAINTENANCE AND REPAIRS 11.2.2 Using spacers The spacers are used for defining production tolerances. Therefore, they do not have to be always used. • Mount the house bearings to the rollers • Insert the roller with the bearings between the frame side plates and assess whether you need to use the SPACERS 1 –... -
Page 33: Machine Storage
MACHINE STORAGE 12 MACHINE STORAGE Long-term machine shutdown: • Store the machine under a roof if possible. • Store the machine on a flat and solid surface with sufficient load capacity. • Clean the machine before storing and conserve so that it is not damaged in any way during storage. Pay special attention to all marked lubrication points and properly lubricate them according to the lubrication plan. -
Page 34: Machine Lubrication Schedule
MACHINE LUBRICATION SCHEDULE 13 MACHINE LUBRICATION SCHEDULE • During machine maintenance and its lubrication, it is necessary to observe the safety regulations. LUBRICATION POINT INTERVAL LUBRICANT Always after the end of the Plastic grease Disc bearings* season and before storing the KP2P-20 Likx machine. -
Page 35: Enviromental Protection
ENVIROMENTAL PROTECTION 14 ENVIROMENTAL PROTECTION • Handle oils and greases according to valid waste laws and regulations. 35 | 38... -
Page 36: Machine Disposal After Service Life Expiry
MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY 15 MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY • The operator must secure during machine disposal that steel parts and parts, in which hydraulic oil or lubricating grease moves are differentiated. • Steel parts must be cut by the operator while observing safety regulations and handed over to the secondary raw material collection point. -
Page 37: Servicing And Warranty Conditions
6. The warranty is limited to the disassembly and assembly, possibly replacement or repair of the defective part. The decision, whether to replace or repair the defective part, is up to the contractual workshop of Farmet. 7. During the warranty period, only the authorised servicing technician of the manufacturer may perform repairs or other interventions into the machine. - Page 38 SERVICING AND WARRANTY CONDITIONS 38 | 38...
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