E-T-A ControlPlex CPC12PN Instruction Manual

Hide thumbs Also See for ControlPlex CPC12PN:
Table of Contents

Advertisement

Quick Links

CPC12PN ControlPlex®
CONTROLLER
Instruction manual
E N G I N E E R I N G T E C H N O L O G Y

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ControlPlex CPC12PN and is the answer not in the manual?

Questions and answers

Summary of Contents for E-T-A ControlPlex CPC12PN

  • Page 1 CPC12PN ControlPlex® CONTROLLER Instruction manual E N G I N E E R I N G T E C H N O L O G Y...
  • Page 2: Table Of Contents

    CONTENTS Contents                                  2 General information                        4 Safety instructions                     4 Qualified personnel                    4 Use                                 4...
  • Page 3 Basic functions of the entire system          12 914 Dynamic Information CPC12 Controller  23 Internal cycle times                   12 Circuit protectors/Channels  24 Hot swap of circuit protectors          12 921 Device parameters for one channel .
  • Page 4: General Information

    GENERAL INFORMATION 2.1 SAFETY INSTRUCTIONS 2.2 QUALIFIED PERSONNEL This manual points out possible danger for your per- This user manual must exclusively be used by qualified sonal safety and gives instruction how to avoid prop- personnel, who are able - based on their training and erty damage The following safety symbols are used to experience - to realise arising problems when han- draw the reader's attention to the safety instructions...
  • Page 5: General Description

    GENERAL DESCRIPTION The customer’s demands for consistent quality and This is how the CPC12 connects the circuit protectors increased quantities of their products pose high with the superordinate control system The connection challenges on the machine construction and pro- from the REX product group to the intelligent circuit cess control At the same time, globalisation leads protectors are realised via the internal ELBus®...
  • Page 6: Design Of The Entire System

    3.1 DESIGN OF THE ENTIRE SYSTEM option to transmit all measuring values and status The CPC12 bus controller is the centre of the information, independent from the control system, eg ControlPlex® system It allows consistent communica- to a superordinate Cloud application Any changes of tion between the electronic circuit protectors and the the measuring values of all electronic circuit protec- superordinate control level, connected HMIs and even...
  • Page 7: Cpc12Xx-Tx Dimensions

    3.2 CPC12XX-TX DIMENSIONS 98.5 Label e.g. from Phoenix Contact ZBF-21 connector CPC12xx- Tx-xxx snap-on socket for rail EN 60715-35x7,5 (not included) Ensure space for plugs and cables! Fig 2: CPC12 dimensions 3.3 STATUS INDICATION AND TERMINALS IP-Reset LED – LNK LED – ACT LED – LNK X1 –...
  • Page 8: 331 Terminals For The Voltage Supply

    3.3.1 TERMINALS FOR VOLTAGE SUPPLY XD1 supply Rated voltage: DC 24 V (±5 % → 18  30 V) Rated current: typically = 75 mA Terminal design: 3 x push-in terminals (+/0V/FE) Connection capacity rigid 02 – 15 mm2 Flexible with wire end ferrule (without plastic sleeve) 02 –...
  • Page 9: 334 Led Status Indication

    3.3.4 LED STATUS INDICATION Visual status indication by means of multicoloured LED Indication of operating mode Operating mode LED US1 LED US2 LED BF LED SF Bus fault Green Green System fault Green Green Firmware update 1) No actuator voltage n.a. n.a. n.a. No device connected or bus error n.a. blinking orange n.a. n.a. PROFINET device localisation n.a. n.a. n.a. blinking red PROFINET connection active Green Green na = not applicable...
  • Page 10: Operating Modes Of The Cpc12 Bus Controller

    5 OPERATING MODES OF THE CPC12 BUS CONTROLLER Independent of the respective operating mode, the 5.4 OPERATING MODE: STAND-ALONE MODE system has a basic safety function As soon as a During normal operation, there is a connection circuit protector channel is switched off manually, it between the bus controller and the superordinate con- cannot be switched on again via the control or the trol unit The CPC12 bus controller will automatically...
  • Page 11: 56 Operating Mode: Firmware Update Mode 11

    You can find further information on this in the instruc- tion manual of the web server The current firmware file is available in the down- load portal of the ControlPlex systems via the E-T-A homepage INSTRUCTION MANUAL DOWNLOAD PORTAL LINK...
  • Page 12: Basic Functions Of The Entire System

    BASIC FUNCTIONS OF THE ENTIRE SYSTEM 6.1 INTERNAL CYCLE TIMES 6.3 T HE ADDITIONAL ETHERNET INTERFACE The cycle time of the system depends on the num- The additional Ethernet interface (X1) expands the ber of connected electronic circuit protectors and function scope of the bus controller The following the internal baud rate The internal baud rate can functions are provided via this interface: amount to 9600 Baud or 19200 Baud The baud rate...
  • Page 13: Communication Via Profinet

    COMMUNICATION VIA PROFINET 7.1 CONTROLPLEX® DEVICE MODEL The power distribution system with CPC12 controller includes a passive EM12-T00-000-DC24V-40A supply module and up to 16 intelligent circuit protectors of the REX product group In the sub-slot 2 of the second slot, you can configure the maximum number of circuit protectors This config- uration has influence on the length of the cyclic data The ControlPlex®...
  • Page 14: Fig 8: Communication Feature

    PROFINET CPC12PN The PROFINET interface requires the Device Access Point (DAP) in slot 0. The DAP serves as Slot 0 access point for the communication with the master and is described in the GSD file. It needs no further configuration. Slot 1 represents the CPC12PN controller.
  • Page 15: Gsdml File

    7.2 GSDML FILE The GSDML file is available in the download area of the E-T-A website and can be downloaded there 7.3 I&M DATA (IDENTIFICATION & MAINTENANCE) The following I&M device data are provided by the CPC12 controller: I&M data Length Data set Importance Manufacturer VENDOR_ID 2 bytes I&M0...
  • Page 16: 742 Mrp Media Redundancy

    7.4.2 MRP MEDIA REDUNDANCY The acronym MRP stands for Media Redundancy Protocol and refers to a PROFINET redundancy function For this function, the typical time for the new configuration of the communication paths for TCP/IP and RT frames in the event of a failure are below 200 ms Several media redundancy clients (MRC) and a media redundancy man- ager (MRM) are arranged in a ring structure to increase the fail-safety, see fig 11 The role of the redundancy Manager (MRM) is to test the defined ring structure for its functionality For this purpose, test frames are sent in regular intervals When the MRM receives the sent test frames back, the ring structure is intact For all other...
  • Page 17: Cyclical I/O Data

    CYCLICAL I/O DATA Depending on the selected module in Slot 2, sub-slot 2,, a varying number of data bytes are exchanged in the non-cyclical data traffic The GSDML file made available for the projecting tool allows the related configuration, the system recognises all permitted configurations and processes the cyclical data defined in the projection Only the CPC12 I/O data module is firmly installed in Slot 1 and cannot be removed because the input bytes hold vital failure and diagnostic information as described in the following...
  • Page 18: 822 Circuit Protectors Sub-Module

    8.2.2 CIRCUIT PROTECTORS SUB-MODULE Each circuit protector has up to two channels Input and output data are always transmitted for both possible channels of the circuit protector For each circuit protector, depending on the number of configured circuit protectors, the sub-module can trans- mit 10 bytes of input data including the status of the channel, the load current and the load voltage and 2 bytes of output data for controlling the circuit protector If the used circuit protector only has one channel, the status of the second channel is marked as not available (0xFF) and the load current and load voltage are set to 0...
  • Page 19: Fig 15: Circuit Protector Output Data

    Circuit protector output data: Structure of the output bytes (actuation) per circuit protector are as follows: Byte Type Range Description Control Byte 0 ... 255 Bit0 = Switching load output on/off Channel 1 Bit1 = Reset load output (only reacts to a rising edge 0 -> 1) Bit2 = Reserve Bit3 = Reserve Bit4 = Reserve...
  • Page 20: Non-Cyclical Data

    NON-CYCLICAL DATA It is possible to exchange further data with the CPC12 controller and the circuit protectors via the non-cyclical PROFINET services The access allows direct addressing of a circuit protector This is done by using the PROFINET index and the slot number Slot 1 is used to read and write the CPC12 data Slot 2 is used to read and write the circuit protector data The circuit protectors can be accessed via channels Two channels are intended for each circuit protector The PROFINET index is set up as follows:...
  • Page 21: Cpc12 Controller

    The non-cyclical access of the CPC12 data is structured as follows: Parame- Channel Number of Reading (R) Slot ters Description Number data bytes Writing (W) Index 01 … 32 Device parameters of one channel (see chapter 9.2.1). 01 … 32 Device information of one channel (see chapter 9.2.2).
  • Page 22: 912 Cpc12 Controller Configuration Data

    9.1.2 CPC12 CONTROLLER CONFIGURATION DATA The configuration data for the controller consist of 5 Bytes Access: Slot = 1, channel = 0 and parameter index = 3 The following table contains all configuration data with their possible conditions Byte Type Scope Description CPC Byte 0 ...
  • Page 23: 914 Dynamic Information Cpc12 Controller

    1) The command »118 = Reset device parameter to factory settings including CPC12« within the action com- mands for the CPC12 resets the following data: • Parameters (rated current = 10 A, load current limit value = 80 %) of each channel •...
  • Page 24: Circuit Protectors/Channels

    9.2 CIRCUIT PROTECTORS/CHANNELS The following chapters describe the circuit protector parameters The parameters are organised in channels 9.2.1 DEVICE PARAMETERS FOR ONE CHANNEL The device information for one channel consist of 2 Bytes Access: Slot = 2, channel = 1  32 and parameter index = 1 The following table contains all device parameters with their possible conditions Byte Type...
  • Page 25: 922 Device Information For One Channel

    9.2.2 DEVICE INFORMATION FOR ONE CHANNEL The device information for one channel consist of 19 Bytes Access: Slot = 2, channel = 1  32 and parameter index = 2 The following table contains all device information with their possible conditions Byte Type Scope Description Circuit breaker 0 High-...
  • Page 26: 923 Configuration Data For One Channel

    9.2.3 CONFIGURATION DATA FOR ONE CHANNEL The device information for one channel consist of 2 Bytes Access: Slot = 2, channel = 1  32 and parameter index = 1 The following table contains all device parameters with their possible conditions Byte Type Scope Description Circuit breaker 0 High-...
  • Page 27: 924 Event Message For One Channel

    9.2.4 EVENT MESSAGE FOR ONE CHANNEL The device information for one channel consist of 1 Byte Access: Slot = 2, channel = 1  32 and parameter index = 4 The following table contains all event messages with their possible conditions Byte Type Scope Description Category Byte...
  • Page 28: 926 Diagnostic Data Data For One Channel

    9.2.6 DIAGNOSTIC DATA FOR ONE CHANNEL The dynamic information for one channel consist of 22 Byte Access: Slot = 2, channel = 1  32 and parameter index = 6 The following table contains all dynamic information with their possible conditions Byte Type Scope Description Error memory 0 High-...
  • Page 29 Byte Type Scope Description Max. load 13 High- UInt16 0 ... 65535 Contains the highest measured current of the channel current: Byte since the last reset. 14 Low- A standardised 16-bit-value with a solution Byte of 10 mA is made available. Example for calculating the measuring values: Value (150) / 100 =^ 1.50 Ampere Average value...
  • Page 30: 10 Appendix

    10 APPENDIX 10.1 LIST OF PICTURES Fig 1: System overview                         6 Fig 2: CPC12 dimensions . . . . . . . . . . . . . . . . . . . . . . . 7 Fig 3: Status indication and terminals             7 Fig 4: LED status indication                     9 Fig 5: RJ45 sockets LED indication               9...
  • Page 32 E-T-A Elektrotechnische Apparate GmbH Industriestraße 2-8 90518 Altdorf Phone +49 9187 10-0 Fax +49 9187 10-397 Email: info@e-t-ade e-t-a.de...

This manual is also suitable for:

Controlplex cpc12pn-t2-001

Table of Contents