CONTENTS Contents 2 General information 4 Safety instructions 4 Qualified personnel 4 Use 4...
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Basic functions of the entire system 12 914 Dynamic Information CPC12 Controller 23 Internal cycle times 12 Circuit protectors/Channels 24 Hot swap of circuit protectors 12 921 Device parameters for one channel .
GENERAL INFORMATION 2.1 SAFETY INSTRUCTIONS 2.2 QUALIFIED PERSONNEL This manual points out possible danger for your per- This user manual must exclusively be used by qualified sonal safety and gives instruction how to avoid prop- personnel, who are able - based on their training and erty damage The following safety symbols are used to experience - to realise arising problems when han- draw the reader's attention to the safety instructions...
GENERAL DESCRIPTION The customer’s demands for consistent quality and This is how the CPC12 connects the circuit protectors increased quantities of their products pose high with the superordinate control system The connection challenges on the machine construction and pro- from the REX product group to the intelligent circuit cess control At the same time, globalisation leads protectors are realised via the internal ELBus®...
3.1 DESIGN OF THE ENTIRE SYSTEM option to transmit all measuring values and status The CPC12 bus controller is the centre of the information, independent from the control system, eg ControlPlex® system It allows consistent communica- to a superordinate Cloud application Any changes of tion between the electronic circuit protectors and the the measuring values of all electronic circuit protec- superordinate control level, connected HMIs and even...
3.2 CPC12XX-TX DIMENSIONS 98.5 Label e.g. from Phoenix Contact ZBF-21 connector CPC12xx- Tx-xxx snap-on socket for rail EN 60715-35x7,5 (not included) Ensure space for plugs and cables! Fig 2: CPC12 dimensions 3.3 STATUS INDICATION AND TERMINALS IP-Reset LED – LNK LED – ACT LED – LNK X1 –...
3.3.4 LED STATUS INDICATION Visual status indication by means of multicoloured LED Indication of operating mode Operating mode LED US1 LED US2 LED BF LED SF Bus fault Green Green System fault Green Green Firmware update 1) No actuator voltage n.a. n.a. n.a. No device connected or bus error n.a. blinking orange n.a. n.a. PROFINET device localisation n.a. n.a. n.a. blinking red PROFINET connection active Green Green na = not applicable...
5 OPERATING MODES OF THE CPC12 BUS CONTROLLER Independent of the respective operating mode, the 5.4 OPERATING MODE: STAND-ALONE MODE system has a basic safety function As soon as a During normal operation, there is a connection circuit protector channel is switched off manually, it between the bus controller and the superordinate con- cannot be switched on again via the control or the trol unit The CPC12 bus controller will automatically...
You can find further information on this in the instruc- tion manual of the web server The current firmware file is available in the down- load portal of the ControlPlex systems via the E-T-A homepage INSTRUCTION MANUAL DOWNLOAD PORTAL LINK...
BASIC FUNCTIONS OF THE ENTIRE SYSTEM 6.1 INTERNAL CYCLE TIMES 6.3 T HE ADDITIONAL ETHERNET INTERFACE The cycle time of the system depends on the num- The additional Ethernet interface (X1) expands the ber of connected electronic circuit protectors and function scope of the bus controller The following the internal baud rate The internal baud rate can functions are provided via this interface: amount to 9600 Baud or 19200 Baud The baud rate...
COMMUNICATION VIA PROFINET 7.1 CONTROLPLEX® DEVICE MODEL The power distribution system with CPC12 controller includes a passive EM12-T00-000-DC24V-40A supply module and up to 16 intelligent circuit protectors of the REX product group In the sub-slot 2 of the second slot, you can configure the maximum number of circuit protectors This config- uration has influence on the length of the cyclic data The ControlPlex®...
PROFINET CPC12PN The PROFINET interface requires the Device Access Point (DAP) in slot 0. The DAP serves as Slot 0 access point for the communication with the master and is described in the GSD file. It needs no further configuration. Slot 1 represents the CPC12PN controller.
7.2 GSDML FILE The GSDML file is available in the download area of the E-T-A website and can be downloaded there 7.3 I&M DATA (IDENTIFICATION & MAINTENANCE) The following I&M device data are provided by the CPC12 controller: I&M data Length Data set Importance Manufacturer VENDOR_ID 2 bytes I&M0...
7.4.2 MRP MEDIA REDUNDANCY The acronym MRP stands for Media Redundancy Protocol and refers to a PROFINET redundancy function For this function, the typical time for the new configuration of the communication paths for TCP/IP and RT frames in the event of a failure are below 200 ms Several media redundancy clients (MRC) and a media redundancy man- ager (MRM) are arranged in a ring structure to increase the fail-safety, see fig 11 The role of the redundancy Manager (MRM) is to test the defined ring structure for its functionality For this purpose, test frames are sent in regular intervals When the MRM receives the sent test frames back, the ring structure is intact For all other...
CYCLICAL I/O DATA Depending on the selected module in Slot 2, sub-slot 2,, a varying number of data bytes are exchanged in the non-cyclical data traffic The GSDML file made available for the projecting tool allows the related configuration, the system recognises all permitted configurations and processes the cyclical data defined in the projection Only the CPC12 I/O data module is firmly installed in Slot 1 and cannot be removed because the input bytes hold vital failure and diagnostic information as described in the following...
8.2.2 CIRCUIT PROTECTORS SUB-MODULE Each circuit protector has up to two channels Input and output data are always transmitted for both possible channels of the circuit protector For each circuit protector, depending on the number of configured circuit protectors, the sub-module can trans- mit 10 bytes of input data including the status of the channel, the load current and the load voltage and 2 bytes of output data for controlling the circuit protector If the used circuit protector only has one channel, the status of the second channel is marked as not available (0xFF) and the load current and load voltage are set to 0...
NON-CYCLICAL DATA It is possible to exchange further data with the CPC12 controller and the circuit protectors via the non-cyclical PROFINET services The access allows direct addressing of a circuit protector This is done by using the PROFINET index and the slot number Slot 1 is used to read and write the CPC12 data Slot 2 is used to read and write the circuit protector data The circuit protectors can be accessed via channels Two channels are intended for each circuit protector The PROFINET index is set up as follows:...
The non-cyclical access of the CPC12 data is structured as follows: Parame- Channel Number of Reading (R) Slot ters Description Number data bytes Writing (W) Index 01 … 32 Device parameters of one channel (see chapter 9.2.1). 01 … 32 Device information of one channel (see chapter 9.2.2).
9.1.2 CPC12 CONTROLLER CONFIGURATION DATA The configuration data for the controller consist of 5 Bytes Access: Slot = 1, channel = 0 and parameter index = 3 The following table contains all configuration data with their possible conditions Byte Type Scope Description CPC Byte 0 ...
1) The command »118 = Reset device parameter to factory settings including CPC12« within the action com- mands for the CPC12 resets the following data: • Parameters (rated current = 10 A, load current limit value = 80 %) of each channel •...
9.2 CIRCUIT PROTECTORS/CHANNELS The following chapters describe the circuit protector parameters The parameters are organised in channels 9.2.1 DEVICE PARAMETERS FOR ONE CHANNEL The device information for one channel consist of 2 Bytes Access: Slot = 2, channel = 1 32 and parameter index = 1 The following table contains all device parameters with their possible conditions Byte Type...
9.2.2 DEVICE INFORMATION FOR ONE CHANNEL The device information for one channel consist of 19 Bytes Access: Slot = 2, channel = 1 32 and parameter index = 2 The following table contains all device information with their possible conditions Byte Type Scope Description Circuit breaker 0 High-...
9.2.3 CONFIGURATION DATA FOR ONE CHANNEL The device information for one channel consist of 2 Bytes Access: Slot = 2, channel = 1 32 and parameter index = 1 The following table contains all device parameters with their possible conditions Byte Type Scope Description Circuit breaker 0 High-...
9.2.4 EVENT MESSAGE FOR ONE CHANNEL The device information for one channel consist of 1 Byte Access: Slot = 2, channel = 1 32 and parameter index = 4 The following table contains all event messages with their possible conditions Byte Type Scope Description Category Byte...
9.2.6 DIAGNOSTIC DATA FOR ONE CHANNEL The dynamic information for one channel consist of 22 Byte Access: Slot = 2, channel = 1 32 and parameter index = 6 The following table contains all dynamic information with their possible conditions Byte Type Scope Description Error memory 0 High-...
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Byte Type Scope Description Max. load 13 High- UInt16 0 ... 65535 Contains the highest measured current of the channel current: Byte since the last reset. 14 Low- A standardised 16-bit-value with a solution Byte of 10 mA is made available. Example for calculating the measuring values: Value (150) / 100 =^ 1.50 Ampere Average value...
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