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Related Manuals for BPC POWER GEM PLUS RTV2
Summary of Contents for BPC POWER GEM PLUS RTV2
- Page 1 BPC562-01 POWER GEM PLUS RTV2 6-10KVA USER MANUAL...
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Page 2: Table Of Contents
CONTENTS CHAPTER 1 – SAFETY WARNINGS ....................4 1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL .............. 4 1.2 GENERAL WARNINGS ......................4 1.3 BATTERY SAFETY ........................5 CHAPTER 2 – GENERAL DESCRIPTION ....................6 2.1 INTRODUCTION ........................6 2.2 REAR PANEL VIEW ........................7 2.3.1 6-10KVA ........................... - Page 3 CHAPTER 4 – OPERATION INSTRUCTIONS ..................25 5.1 START UP ..........................25 5.1.1 START UP UPS FROM MAINS ....................25 5.1.2 START UP UPS FROM BATTERY .....................25 5.1.3 SHUTDOWN OPERATION ......................25 CHAPTER 6 – SETTINGS INSTRUCTIONS ..................26 6.1 START UP ..........................26 CHAPTER 7 – MAINTENANCE INSTRUCTIONS ................30 CHAPTER 8 –...
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Page 4: Chapter 1 - Safety Warnings
CHAPTER 1 – SAFETY WARNINGS Read the following safety information carefully before you install or operate the BPC PowerGemPlus RT (PGPRT) UPS equipment and keep this manual within easy access of the equipment for future reference. 1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL WARNING: The warning symbol is used where there is danger of an electrical shock, equipment damage or personal injury. -
Page 5: Battery Safety
1.3 BATTERY SAFETY WARNING: The battery is not isolated from the mains voltage. Hazardous voltage may occur between the battery terminals and ground. WARNING: A battery can present a risk of electric shock or burn from high short circuit currents. Always take the following precautions when working on batteries: •... -
Page 6: Chapter 2 - General Description
BPC PGPRT UPS systems are double conversion topology, manufactured with the latest IGBT and PWM technology, to produce pure sine wave output. BPC PGPRT Series units are 1-phase in/1-phase out devices, and they are installed between a single-phase load, and a 1-phase+N mains supply. -
Page 7: Rear Panel View
2.2 REAR PANEL VIEW 2.3.1 6-10KVA Figure 2.1 – 6-10Kva Rear Panel 2.3.4 REAR PANEL DESCRIPTION Parallel Port 1 Input Breaker SNMP Intelligent slot (option) Battery Terminal PDU – External Maintenance Bypass Interlock RS-232 Communication port Parallel Port 2 Input / Output Terminals... -
Page 8: Display Panel
2.3 DISPLAY PANEL The operation and display panel shown in the below chart, is on the front panel of the inverter. It includes three indicators, four function keys, an LCD display, indicating the operating status and input/output power information. INVERTER MODE BYPASS MODE BATTERY FAULT ALARM... -
Page 9: Led Indicators
2.3.1 LED INDICATORS INDICATOR DESCRIPTION IF ACTIVE THE UPS HAS AN ACTIVE ALARM OR FAULT. IF ACTIVE THE UPS IS IN BYPASS MODE. IF ACTIVE THE UPS IS OPERATING NORMALLY ON BYPASS DURING ECO MODE. IF ACTIVE THE UPS IS IN BATTERY MODE. IF ACTIVE THE UPS IS OPERATING NORMALLY ON MAINS SUPPLY. -
Page 10: Lcd Display Icons
2.3.3 LCD DISPLAY ICONS ICON FUNCTION / DESCRIPTION INPUT SOURCE INFORMATION Indicates the AC input. Indicates input voltage, input frequency, battery voltage and temperature CONFIGURATION PROGRAM AND FAULT INFORMATION Indicates the setting programs. Indicates the warning and fault codes. Warning: Flashing with warning code. -
Page 11: Button Operation
ICON FUNCTION / DESCRIPTION LOAD INFORMATION Indicates overload. Indicates load level by bars: 0-24% - 1 Bar 25-49%, - 2 Bars 50-74% - 3 Bars 75-100% - 4 Bars MODE OPERATION INFORMATION Unit is connected to Mains Supply Load is Connected to Mains Supply Indicates Rectifier is Operational Indicates the Inverter is Operational MUTE OPERATION... -
Page 12: Display Screens
2.3.5 DISPLAY SCREENS SCREEN 1 – OPERATIONAL STATUS AND LOAD SCREEN 2 - INPUT VOLTAGE & FREQUENCY SCREEN 3 – OUTPUT VOLTAGE & FREQUENCY SCREEN 4 – BATTERY POSITIVE VOLTAGE AND CURRENT SCREEN 5 - BATTERY NEGATIVE VOLTAGE AND CURRENT... - Page 13 SCREEN 6 – LOAD KW/KVA SCREEN 7 - PFC / AMBIENT TEMP SCREEN 8 - DC BUS VOLTAGE SCREEN 9 - SOFTWARE VERSION...
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Page 14: Chapter 3 - Installation
BPC Energy Ltd. will take no responsibility for any personal injury or material damage caused by incorrect cabling or operation, nor installation activities that are not carried out in strict accordance with the instructions contained in this manual. -
Page 15: Installation
3.3 INSTALLATION 3.3.1 ENVIRONMENTAL CONSIDERATIONS A certain amount of pre-planning will help provide a trouble-free installation process. You should consider the following guidelines when planning the installation location and operating environment. 1. The route to the installation location must allow the equipment to be transported in an upright position. -
Page 16: Cable Considerations
3.3.4 CABLE CONSIDERATIONS It is the customer’s responsibility to design and install the PGPRT supply and distribution circuits, and provide all the external fuses, switchgear and cables required to connect the cabinet’s AC INPUT, DC INPUT and AC OUTPUT supplies. The information provided in this section should assist you in the planning and preparation of the power cabling. - Page 17 Figure3.1 Securing the rails to the rack c. Place the UPS on a flat, stable surface with the front of the cabinet facing to you. d. Align the mounting brackets with the screw holes on each side of the UPS and fix with the supplied M4×8 flat-head screws(see Figure 3.2) Figure3.2 Installing the Mounting Brackets e.
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Page 18: Tower Installation
3.3.6 TOWER INSTALLATION The UPS is supplied with feet for tower installation as standard. Four feet are supplied with the system, these need to be attached together. The feet interlock as shown in Figure 3.4 Figure 3.4 plastic base installation When assembled, the UPS slots into both of the feet as per Figure 3.5 Figure 3.5 UPS to plastic base installation The display on the UPS can then be converted for Tower Format. - Page 19 Figure 3.6 Display Rotation When installing extra battery cabinets the feet will need to be extended, apply the 1U plastic base bracket extending board in between the UPS feet as detailed in Figure 3.7 （A） （B）...
- Page 20 （C） （D） （E） （F） Figure 3.7 Plastic Base Extension Figure 3.8 Completed Assembly...
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Page 21: Parallel Connection
3.3.7 PARALLEL CONNECTION Two (or more) identical PGPRT series UPSs can be interconnected for parallel operation. The main purposes for parallel use of PGPRT UPSs are: -Redundancy for Increased Reliability -Power Increase Although recent UPS designs have a high Mean time between failure (MTBF) figures, a second (or more) UPS can be used in parallel with the first one, for supplying the critical load in case of any possible failure of the first UPS. -
Page 22: Parallel Signal Cable Installation
Installations must ensure the following: • All UPS must be the same rating. • The AC inputs of all UPSs in the parallel system are connected to the same mains source, have the same reference Neutral. • Each UPS should have an external isolator. •... -
Page 23: Chapter 4 - Battery
CHAPTER 4 – BATTERY 4.1 EXTENDABLE BATTERY CABINETS Extendable Battery Cabinets (EBC) can be installed to increase the operational runtime of the UPS during a mains failure. It is important to check the charge current of the standard system and for the Long runtime UPS version to ensure batteries can be recharged in the required duration. -
Page 24: Seperate Battery
Figure4.1 Battery External Anderson connector 4.3 SEPERATE BATTERY A separate cable is provided with the UPS to connect stand alone battery as Figure 3.11 It is advised to always instal a DC Fuse between the battery and UPS for protection. Figure3.11 Battery Connection to stand alone battery. -
Page 25: Chapter 4 - Operation Instructions
CHAPTER 4 – OPERATION INSTRUCTIONS 5.1 START UP Note: When you turn on the PGPRT system its initial operating mode depends on the working conditions that were present when the system was previously shut down. This procedure covers the complete sequence of actions required to turn on the system from a fully powered-down state and then select the wanted operating mode. -
Page 26: Chapter 6 - Settings Instructions
CHAPTER 6 – SETTINGS INSTRUCTIONS 6.1 START UP ITEM SETTINGS CONTENT DISPLAY MODE SETTING Press Enter button to change the setting (ECO or NOR or CF or GEN). ECO – System operates in bypass in normal operation – If the Input voltage is above or below the bypass voltage range the UPS will transfer to battery. -
Page 27: Frequency Setting
FREQUENCY SETTING Press Enter button to change the output frequency setting (50 or 60Hz). Press UP button▲to select the previous setting. Press DOWN button▼to select the next setting. BATTERY CAPACITY SETTING Press Enter button to change the setting (Battery capacity range is 1- 200Ah). -
Page 28: Mute Setting
BYPASS VOLTAGE UPPER LIMIT SETTING Press Enter button to change the setting (The bypass voltage upper limit range is 230-264Vac ). Press UP button ▲ to select the previous setting. Press DOWN button ▼ to select the next setting. BYPASS VOLTAGE LOWER LIMIT SETTING Press Enter button to change the setting (The bypass voltage lower... -
Page 29: Parallel Id Setting
Press UP button ▲ to select the previous setting. Press DOWN button ▼to select the next setting. PARALLEL ID SETTING Configure when installing UPS systems into Parallel. Setting is 1-4, set to identify each UPS in parallel. Each UPS should have different ID numbers starting from 1. -
Page 30: Chapter 7 - Maintenance Instructions
PGPRT and its batteries. 7.1 Preventative maintenance inspection Preventative maintenance inspections form an integral part of all Extended Warranty Agreements (maintenance contracts) offered by BPC Energy Ltd. During a preventative maintenance inspection, the engineer will check and validate: • Site environmental conditions •... -
Page 31: Alarms And Warning Messages
8.1 ALARMS AND WARNING MESSAGES EVENT LOG UPS ALARM WARNING BUZZER Rectifier Fault Beep continuously Fault LED lit Inverter Fault (Including Inverter bridge is Beep continuously Fault LED lit shorted) Inverter Thyristor short Beep continuously Fault LED lit Inverter Thyristor broken Beep continuously Fault LED lit Bypass Thyristor short... - Page 32 Output Short-circuit Once per second Fault LED blinking Rectifier Over Current Once per second Fault LED blinking Bypass Over Current Once per second BPS LED blinking Overload Once per second INV or BPS blinking No Battery Once per second BATTERY blinking Battery Under Voltage Once per second BATTERY blinking...
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Page 33: Possible Cause
8.2 POSSIBLE CAUSE SYMPTOM POSSIBLE CAUSE SOLUTION Check if input power cord firmly connected The AC input power is not connected well. to the mains. No indication and alarm even though the mains is normal. The AC input is connected to the UPS Plug AC input power cord to output. -
Page 34: Chapter 9 - Communication
Using one of the above communication options is satisfactory for remote monitoring and control in most of the systems. But some systems may use 2 or 3 of the above options at the same time. In this case the accessories group produced by BPC may help to make appropriate solutions. -
Page 35: Relay - Dry Port - Optional
9.3.2 RELAY – DRY PORT - OPTIONAL A mini dry contact card is used for providing the interface for UPS peripheral monitoring. The contact signals can reflect UPS running status. The card is connected to peripheral monitoring devices via a terminal board to facilitate the effective monitoring of the real-time status of UPS and timely feedback the status to monitor when an abnormal situation occurs ( such as UPS failure, mains interruption, UPS bypass, etc). -
Page 36: Chapter 10 - Technical Specification
CHAPTER 10 – TECHNICAL SPECIFICATION MODEL PGPRT6000V2 PGPRT10KV2 PHASE Single phase with ground Capacity (VA/Watts) 6000VA/ 6000W 10000VA / 10000W INPUT Nominal voltage 208/220/230/240VAC Low line 176Vac±5% @100%-50% load; transfer 110Vac±5% @50%-0% load; Operating voltage Low line 186Vac±5% @100%-50% load; comeback 120Vac±5% @50%-0% load;;... - Page 37 MODEL PGPRT6000V2 PGPRT10KV2 BATTERY Battery type VRLA AGM Sealed Lead Acid Maintenance Free Batteries Numbers 16, 18 or 20 Backup time Long run unit depends on the capacity of external batteries Typical recharge time 4 hours recovery to 90% capacity (Typical) (standard model) Charging voltage 272.4 ±1% (Based on 20 blocks)
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