CONTENTS GENERAL DESRCIPTION..................1 1.1 Introduction......................1 1.1.1 Cautions for service personal ..............1 1.1.2 Battery cautions..................1 1.2 HP-200P UPS block diagram................1 1.3 Technical Specifications ..................5 FRONT PANEL ......................6 2.1 Introduction .......................6 2.2 Front Panel Menu Descriptions................6 2.2.1 Main Menu .....................7 2.2.2 COMMAND Menu items .................7 2.2.3 MEASURES Menu items................8 2.2.4 ALARMS Menu items ................8 2.2.5 USER OPTIONS Menu items ..............9...
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VI. MAINTENANCE ......................23 6.1 Scheduled Maintenance ..................23 6.2 Daily checks ......................23 6.3 Weekly checks....................23 6.4 Annual maintenance ..................24 6.5 UPS Storage and transportation ................24 VII. FAULTS AND TROUBLESHOOTING ..............25 7.1 General procedure for fault checking and troubleshooting .........25 VIII. UPS’s REMOTE CONTROL CONNECTION ............26 8.1 Using Serial Port....................26 8.2 Serial port connection cable................26 8.3 Remote control/connection with a modem ............26...
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IMPORTANT SYMBOLS Symbols used in a UPS are classified as SAFETY and OPERATING categories as shown below. SAFETY SYMBOLS HIGH VOLTAGE. WEIGHT. ISOLATED LEAD – ACID BATTERY. Pb H OPERATING SYMBOLS READ INSTRUCTION MANUAL. ATTENTION, FOLLOW INSTRUCTIONS BELOW.
ı. GENERAL DESRCIPTION 1.1 Introduction Messages displayed on the front panel are subject to change depending on the developments in UPSs. But the Axx codes in front of the alarm messages are always the same. To be informed by the latest developments in software.
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Switches F1-F0 : Battery circuit breaker switch & fuses : ON – OFF and By Pass switch & fuse F3-F4-F5 : Rectifier input switch – Input switch & fuse : Maintenance By Pass switch. : Output switch & fuses • F1-F0 – Battery circuit breaker switch & fuse Located at the input side of the device.
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Emergency Stop Switch I/P Parallel Port RS232 Communication Socket (DB9 Female) ( RS232 / SNMP ) Communication Select Switch (optional) Maintenance ByPass Switch F0-F1 Battery Fuses ON - OFF Switch F3-F4-F5 Input Switch Output Switch Figure 2-1 6 Kva Fuse and Switch Locations...
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Emergency Stop Switch I/P Parallel Port RS232 Communication Socket (DB9 Female) ( RS232 / SNMP ) Communication Select Switch (optional) Maintenance ByPass Switch F0-F1 Battery Fuses ON - OFF Switch F3-F4-F5 Input Switch F6-F7 Output Switch & Fuses Figure 2-2 10-15 Kva Fuse and Switch Locations...
1.3 Technical Specifications MODEL HP-206P HP-210P HP-215P Output kVA Output kW 10.5 Output Power Factor Parallel Operation Equipment Available Battery charging temperature compensation Available Serial Communication RS232 (optional SNMP, RS485 or MODBUS) INPUT Input voltage 230/400Vac 3 Phase, N ± 15%...
II. FRONT PANEL WARNING! The messages in this section are applicable for equipments having software version Y11PAR2. If the version changes, the messages and functions will change as well. 2.1 Introduction The front panel of UPS, consisting of a 2 lines alphanumeric display, 2 status lamps, plus 4 function keys, allows the complete monitoring of the UPS status.
SAMPLE menu selection: If you want to go to MEASURES menu use UP and DOWN keys and find MEASURES MENU, press ENTER key, now you can move on MEASURES menu subitems by UP and DOWN keys. At the end of sub menus ENTER (EXIT) message is available and while reading this message, if you press ENTER key you can go back to MAIN menu.
Submenu item Function The purpose of this submenu to check dry contact connections. Normally to check line failure contact you must turn off mains power. This is not necessary with this utility. 3 options are available. SIMULATION OFF simulation mode is off SIM:LINE FAILURE if you press ENTER key for 3 seconds the line failure 5 SIMULATION OFF lamp on interface board is turned on.
2.2.5 USER OPTIONS Menu items From this menu the user selects some important parameters and apply them. Submenu item Function 4 Operating modes can be selected using up and down buttons. ONLINE: normal operating mode. PARALLEL: Symmetric parallel operation mode of 2 UPS’s. 1 MODE: ONLINE HOT STANDBY: 1 UPS is master and 1 UPS is redundant operating mode.
2.2.6 TIME Menu items You can see date and time of RTC (real time clock) on UPS. And you can adjust date and time. Submenu item Function TIME : 23 :15 time DATE : 11-10-2006 date SET HOURS: 11 (+) and (-) adjust hours (0-23) SET MINS : 38 (+) and (-) adjust minutes (0-59) SET DAY : 21...
STATUS Messages This message group simply shows the UPS STATUS at the upper line of LCD PANEL. RECTIFIER START ! UPS started the rectifier ENTER START Press ENTER to start the UPS. INVERTER START ! UPS started the inverter. MAINT SWITCH ON ! Maintenance bypass switch is on STATUS NORMAL ! UPS is operating.
2.5 Fault messages and quick troubleshooting All alarms contained in Y11PAR2 version are listed in the following table. ALARM POSSIBLE CAUSE A1 BYPASS FAILURE Bypass system failure. Bypass elements may be broken. A2 INVERTER FAILURE Inverter digital start system is failed. Call the service. Overtemperature in UPS repeated 3 times in 30 min.
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ALARM POSSIBLE CAUSE UPS input phases sequence is not correct A21 ROTATE PHASE 1) Turn off the UPS and rotate phase sequence 2) Turn on UPS again Output OFF alarm A22 OUTPUT OFF - Output switch may be off. - A fault may be in the output. Check the output components. In parallel operation the slave device tries to operate as the same mode as the master device, If the modes are different this message will appear.
III. PARALLEL OPERATION 3.1 Introduction Two of HP-200P UPS can be used in parallel mode, the purpose of parallel use: • Redundancy • Power increment purpose. 3.1.1 Redundancy Even if UPS designs are perfect sometimes some failures are possible. Also the lifetime of batteries and some parts are limited.
3.2.1 Redundant Parallel Mode At this mode if one of the UPS’s fails the other UPS continues to supply the load. Assume that UPS1 on figure 3-1 is failed, SB1 and SB2 static switches will turn off and the UPS 1 is isolated from load.
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Neutral Ground AC INPUT DISTRIBUTION BOARD AC INPUT AC INPUT Battery Battery UPS 1 UPS 2 Input Input AC OUTPUT ANALOG / DIGITAL CABLES AC OUTPUT DISTRIBUTION BOARD LOAD NOTE : OUTPUT CONNECTIONS MUST BE OF EXACTLY THE SAME LENGTH. CAUTION : During operation do not turn off CB1 or CB2, first turn off the UPS output switch then turn off the CB1 or CB2.
3.5 Effects of the parallel configuration on HP-200P series UPS If the parallel card is installed on a HP-200P series UPS some calibrations of the UPS will be changed. ( e.g.: output voltage and symmetry adjustment) Do not select ONLINE mode if the UPS is parallel configured, please select REDUNDANT MODE, in this case, if digital PARALLEL communication connector is not connected the UPS, it gives A28I PLUG IN DIG.
IV. UPS INSTALLATION 4.1 Introduction WARNING!!! • Do not apply electrical power to the UPS equipment before the arrival of authorized service personnel. • The UPS equipment should be installed by a qualified service personnel. • The connection of the batteries and the maintenance should be done by the qualified service personnel. •...
4.4 Connecting The UPS Power Cables WARNING!!! A separate line should be used to supply the UPS AC input. Never use the same line to supply another electrical devices. Do not use any additional cable to increase the length of the UPS’s input cable.
4.4.2 Cable connection procedure WARNING!!! All connections of the UPS must be done by a qualified service personal. After positioning the UPS, the cables must be connected as described below: 1. Verify all switches of the UPS in “0” position. 2.
10-15 kVA Figure 5-1 Standard connection To be removed part To be removed part Figure 5-2 Split (external) by-pass source connection For Split bypass, a. Remove the connection between K2, K3 and K4, K5 as shown in figure 7 and 9. b.
6. After interconneting the batteries, connect the (+) and (-) poles to the battery input terminals on the UPS. Be careful to connect the batteries correctly and do not turn on (F1-F0) before checking all connections and turn F1-F0 on only after starting the UPS. V.
VI. MAINTENANCE WARNING!!! DO NOT OPEN the cover of the UPS because there is no part that can be maintained by the user. DO NOT TOUCH battery leads. There is high voltage even if the UPS is off. Therefore no one should open the cover of the UPS except the service personal.
6.4 Annual maintenance To get reliable and efficient performance from the UPS, please call the qualified service personal once a year. 6.5 UPS Storage and transportation 1- Check the batteries charge by performing manual battery test before storage. If the charge is not enough then charge the batteries at least for 12 hours.
VII. FAULTS AND TROUBLESHOOTING 7.1 General procedure for fault checking and troubleshooting UPS contains complicated electronic control circuits. In order to locate any fault occurring circuits, an advanced knowledge about the circuitry and its operation principles must be known. The aim of this section is to give the knowledge required at the first intervention.
VIII. UPS’s REMOTE CONTROL CONNECTION Following external connections are available at HP-200P series • Communication By serial port connection • Dry contact (interface board) connection 8.1 Using Serial Port A standart Serial communication port is installed to all HP-200P series UPS, by using this port user can take all information about UPS.
8.3.1 Hardware Configuration All needs for modem connection is as follows: • PC with modem • WINDOWS 98 • Available UPS control software • DUMP modem which is connected to UPS The UPS, has AT command set to switch the DUMP modem into auto – answer mode. To perform this process go to COMMAND MENU and then goto ENTER:MODEM INIT subitem and press enter button for 3 seconds after installing the hardware.
The configuration flow in Hyperteminal will be as follows: ATS0=1 <enter> OK answer from the modem AT&K0 <enter> OK answer from the modem AT&D0 <enter> OK answer from the modem AT&Y0 <enter> OK answer from the modem AT&N3 <enter> (US ROBOTICS ICIN) OK answer from the modem AT&W0 <enter>...
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