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BPC POWER GEM PLUS RTV2 User Manual

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BPC561-01
POWER GEM PLUS RTV2 1-3KVA
USER MANUAL

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Summary of Contents for BPC POWER GEM PLUS RTV2

  • Page 1 BPC561-01 POWER GEM PLUS RTV2 1-3KVA USER MANUAL...

  • Page 2: Table Of Contents

    CONTENTS CHAPTER 1 – SAFETY WARNINGS ....................4 1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL .............. 4 1.2 GENERAL WARNINGS ......................4 1.3 BATTERY SAFETY ........................5 CHAPTER 2 – GENERAL DESCRIPTION ....................6 2.1 INTRODUCTION ........................6 2.2 REAR PANEL VIEW ........................7 2.3.1 1KVA ..........................
  • Page 3 5.1 START UP ..........................26 5.1.1 START UP UPS FROM MAINS ....................26 5.1.2 START UP UPS FROM BATTERY .....................26 5.1.3 SHUTDOWN OPERATION ......................26 CHAPTER 6 – SETTINGS INSTRUCTIONS ..................27 6.1 START UP ..........................27 CHAPTER 7 – MAINTENANCE INSTRUCTIONS ................31 CHAPTER 8 – TROUBLE SHOOTING ....................31 8.1 ALARMS AND WARNING MESSAGES................32 8.2 POSSIBLE CAUSE .......................33 CHAPTER 9 –...

  • Page 4: Chapter 1 - Safety Warnings

    CHAPTER 1 – SAFETY WARNINGS Read the following safety information carefully before you install or operate the BPC PowerGemPlus RT (PGPRT) UPS equipment and keep this manual within easy access of the equipment for future reference. 1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL WARNING: The warning symbol is used where there is danger of an electrical shock, equipment damage or personal injury.

  • Page 5: Battery Safety

    1.3 BATTERY SAFETY WARNING: The battery is not isolated from the mains voltage. Hazardous voltage may occur between the battery terminals and ground. WARNING: A battery can present a risk of electric shock or burn from high short circuit currents. Always take the following precautions when working on batteries: •...

  • Page 6: Chapter 2 - General Description

    BPC PGPRT UPS systems are double conversion topology, manufactured with the latest IGBT and PWM technology, to produce pure sine wave output. BPC PGPRT Series units are 1-phase in/1-phase out devices, and they are installed between a single-phase load, and a 1-phase+N mains supply.

  • Page 7: Rear Panel View

    2.2 REAR PANEL VIEW 2.3.1 1KVA Figure 2.1 – 1Kva Rear Panel 2.3.2 2KVA Figure 2.1 – 2Kva Rear Panel...

  • Page 8: 2Kva

    2.3.3 2KVA Figure 2.1 – 3Kva Rear Panel 2.3.4 REAR PANEL DESCRIPTION Output receptacles (10A) Battery Terminal SNMP intelligent slot (option) Network /Fax/Modem Surge Protection(option) RS-232 communication port AC input receptacle Input circuit breaker Output receptacle (16A)

  • Page 9: Display Panel

    2.3 DISPLAY PANEL The operation and display panel shown in the below chart, is on the front panel of the inverter. It includes three indicators, four function keys, an LCD display, indicating the operating status and input/output power information. INVERTER MODE BYPASS MODE BATTERY FAULT ALARM...

  • Page 10: Led Indicators

    2.3.1 LED INDICATORS INDICATOR DESCRIPTION IF ACTIVE THE UPS HAS AN ACTIVE ALARM OR FAULT. IF ACTIVE THE UPS IS IN BYPASS MODE. IF ACTIVE THE UPS IS OPERATING NORMALLY ON BYPASS DURING ECO MODE. IF ACTIVE THE UPS IS IN BATTERY MODE. IF ACTIVE THE UPS IS OPERATING NORMALLY ON MAINS SUPPLY.

  • Page 11: Lcd Display Icons

    2.3.3 LCD DISPLAY ICONS ICON FUNCTION / DESCRIPTION INPUT SOURCE INFORMATION Indicates the AC input. Indicates input voltage, input frequency, battery voltage and temperature CONFIGURATION PROGRAM AND FAULT INFORMATION Indicates the setting programs. Indicates the warning and fault codes. Warning: Flashing with warning code.

  • Page 12: Button Operation

    ICON FUNCTION / DESCRIPTION LOAD INFORMATION Indicates overload. Indicates load level by bars: 0-24% - 1 Bar 25-49%, - 2 Bars 50-74% - 3 Bars 75-100% - 4 Bars MODE OPERATION INFORMATION Unit is connected to Mains Supply Load is Connected to Mains Supply Indicates Rectifier is Operational Indicates the Inverter is Operational MUTE OPERATION...

  • Page 13: Display Screens

    2.3.5 DISPLAY SCREENS SCREEN 1 - INPUT VOLTAGE AND OUTPUT VOLTAGE SCREEN 2 - INPUT FREQUENCY& OUTPUT FREQUENCY SCREEN 3 - INPUT FREQUENCY, OUTPUT FREQUENCY, BATTERY VOLTAGE, BACKUP TIME & BATTERY CAPACITY SCREEN 4 - LOAD KW/KVA...
  • Page 14 SCREEN 5 - ENVIRONMENT TEMPERATURE SCREEN 6 - UPS MODEL SCREEN 7 - FIRMWARE VERSION SCREEN 8 - ALARM CODE – SHOWN IN CENTRE ON ALL SCREENS...

  • Page 15: Chapter 3 - Installation

    BPC Energy Ltd. will take no responsibility for any personal injury or material damage caused by incorrect cabling or operation, nor installation activities that are not carried out in strict accordance with the instructions contained in this manual.

  • Page 16: Installation

    3.3 INSTALLATION 3.3.1 ENVIRONMENTAL CONSIDERATIONS A certain amount of pre-planning will help provide a trouble-free installation process. You should consider the following guidelines when planning the installation location and operating environment. 1. The route to the installation location must allow the equipment to be transported in an upright position.

  • Page 17: Cable Considerations

    3.3.4 CABLE CONSIDERATIONS It is the customer’s responsibility to design and install the PGPRT supply and distribution circuits, as well as to provide all the external fuses, switchgear and cables required to connect the cabinet. MODEL PGPRT1000V2 (L) PGPRT2000V2 (L) PGPRT3000V2 (L) CONNECTIONS 1 X C14 INPUT...
  • Page 18 c. Place the UPS on a flat, stable surface with the front of the cabinet facing to you. d. Align the mounting brackets with the screw holes on each side of the UPS and fix with the supplied M4×8 flat-head screws(see Figure 3.2) Figure3.2 Installing the Mounting Brackets e.

  • Page 19: Tower Installation

    3.3.6 TOWER INSTALLATION The UPS is supplied with feet for tower installation as standard. Four feet are supplied with the system, these need to be attached together. The feet interlock as shown in Figure 3.4 Figure 3.4 plastic base installation When assembled, the UPS slots into both of the feet as per Figure 3.5 Figure 3.5 UPS to plastic base installation The display on the UPS can then be converted for Tower Format.
  • Page 20 Figure 3.6 Display Rotation When installing extra battery cabinets the feet will need to be extended, apply the 1U plastic base bracket extending board in between the UPS feet as detailed in Figure 3.7 （A） （B）...
  • Page 21 （C） （D） （E） （F） Figure 3.7 Plastic Base Extension Figure 3.8 Completed Assembly...

  • Page 22: Internal Battery Connection

    3.3.7 INTERNAL BATTERY CONNECTION NOTE: All UPS ARE SUPPLIED WITH INTERNAL BATTERY DISCONNECTED Remove the front cover of each UPS, Press the cover side with LCD display, hold the other side and quickly extract it, then extract the other side with display. (see Fig.3.8) Figure3.8 Removing front facia –...

  • Page 23: External Battery Connection

    3.3.8 EXTERNAL BATTERY CONNECTION WARNING: A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly The Extendable battery cabinets (EBC) connect together with provided cables as per Figure 3.10. All connections are at the rear of the cabinet.

  • Page 24: Chapter 4 - Extendable Battery Cabinets

    CHAPTER 4 – EXTENDABLE BATTERY CABINETS Extendable Battery Cabinets (EBC) can be installed to increase the operational runtime of the UPS during a mains failure. It is important to check the charge current of the standard system and for the Long runtime UPS version to ensure batteries can be recharged in the required duration.
  • Page 25 MODEL BCRT12N009 BCRT15N009 BCRT16N009 Battery Type VRLA Sealed Lead Acid Battery Battery Numbers 2 X 6 blocks 5 X 3 blocks 4 X 4 blocks Battery Voltage 72VDC 36VDC 48VDC Expected Battery Life 3-5 years 3-5 years 3-5 years Battery Amp-Hour 18Ah 45Ah 36Ah...

  • Page 26: Chapter 5 - Operation Instructions

    CHAPTER 5 – OPERATION INSTRUCTIONS 5.1 START UP Note: When you turn on the PGPRT system its initial operating mode depends on the working conditions that were present when the system was previously shut down. This procedure covers the complete sequence of actions required to turn on the system from a fully powered-down state and then select the wanted operating mode.

  • Page 27: Chapter 6 - Settings Instructions

    CHAPTER 6 – SETTINGS INSTRUCTIONS 6.1 START UP ITEM SETTINGS CONTENT DISPLAY MODE SETTING Press Enter button to change the setting (ECO or NOR or CF or GEN). ECO – System operates in bypass in normal operation – If the Input voltage is above or below the bypass voltage range the UPS will transfer to battery.

  • Page 28: Frequency Setting

    FREQUENCY SETTING Press Enter button to change the output frequency setting (50 or 60Hz). Press UP button▲to select the previous setting. Press DOWN button▼to select the next setting. BATTERY CAPACITY SETTING Press Enter button to change the setting (Battery capacity range is 1- 200Ah).

  • Page 29: Mute Setting

    Press DOWN button ▼to select the next setting. BATTERY EOD VOLTAGE SETTING (SECOND) NOTE: Only used if optional second set of terminals installed during manufacture (not fitted as standard). Press Enter button to change the setting (1.60/1.70/1.75/1.80). Press UP button ▲ to select the previous setting.
  • Page 30 BYPASS ENABLE/DISABLE SETTING Enable – When the OFF button is pressed on the display the system will transfer to internal bypass. Disable – When the OFF button is pressed on the display the system turns off the output completely. Press Enter button to change the setting (ON or OFF).

  • Page 31: Chapter 7 - Maintenance Instructions

    PGPRT and its batteries. 7.1 Preventative maintenance inspection Preventative maintenance inspections form an integral part of all Extended Warranty Agreements (maintenance contracts) offered by BPC Energy Ltd. During a preventative maintenance inspection, the engineer will check and validate: • Site environmental conditions •...

  • Page 32: Alarms And Warning Messages

    8.1 ALARMS AND WARNING MESSAGES EVENT LOG UPS ALARM WARNING BUZZER Rectifier Fault Beep continuously Fault LED lit Inverter fault(Including Inverter bridge is Beep continuously Fault LED lit shorted) Fan fault Beep continuously Fault LED lit Self test fault Beep continuously Fault LED lit Battery Charger fault Beep continuously...

  • Page 33: Possible Cause

    8.2 POSSIBLE CAUSE SYMPTOM POSSIBLE CAUSE SOLUTION Check if input power cord firmly connected The AC input power is not connected well. to the mains. No indication and alarm even though the mains is normal. The AC input is connected to the UPS Plug AC input power cord to output.

  • Page 34: Chapter 9 - Communication

    Using one of the above communication options is satisfactory for remote monitoring and control in most of the systems. But some systems may use 2 or 3 of the above options at the same time. In this case the accessories group produced by BPC may help to make appropriate solutions.

  • Page 35: Relay - Dry Port - Optional

    9.3.2 RELAY – DRY PORT - OPTIONAL A mini dry contact card is used for providing the interface for UPS peripheral monitoring. The contact signals can reflect UPS running status. The card is connected to peripheral monitoring devices via a terminal board to facilitate the effective monitoring of the real-time status of UPS and timely feedback the status to monitor when an abnormal situation occurs ( such as UPS failure, mains interruption, UPS bypass, etc).

  • Page 36: Chapter 10 - Technical Specification

    CHAPTER 10 – TECHNICAL SPECIFICATION MODEL PGPRT1000V2 (L) PGPRT2000V2 (L) PGPRT3000V2 (L) PHASE Single phase with ground Capacity (VA/Watts) 1000VA/ 1000W 2000VA / 2000W 3000VA / 3000W INPUT Nominal voltage 208/220/230/240VAC Low line 176Vac±5% @100%-50% load; transfer 110Vac±5% @50%-0% load; Operating voltage Low line...
  • Page 37 MODEL PGPRT1000V2 (L) PGPRT2000V2 (L) PGPRT3000V2 (L) BATTERY Battery type VRLA AGM Sealed Lead Acid Maintenance Free Batteries Numbers 2 or 3 Backup time Long run unit depends on the capacity of external batteries Typical recharge time 4 hours recover to 90% capacity (Typical) (standard model) Charging voltage 27.4 ±1% or 40.9 ±1%...

This manual is also suitable for:

Pgprt1000v2 (l)Pgprt2000v2 (l)Pgprt3000v2(l)

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