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BPC POWER PRO EF300 XU User Manual

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POWER PRO EF300 XU
USER MANUAL 100 - 250kVA
BPC308-03 – 15/07/2020

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  • Page 1 POWER PRO EF300 XU USER MANUAL 100 - 250kVA BPC308-03 – 15/07/2020...

  • Page 3: Table Of Contents

    CONTENTS PAGE No CHAPTER 1 GENERAL DESCRIPTION Introductıon Desıgn Concept 1.2.1 Description of Blocks 1.2.2 Operating Conditions of UPS Front view of UPS Connection Panel Technical Specifications CHAPTER 2 UPS INSTALLATION Introduction Unpacking Equipment Positioning Connecting the UPS Power Cables Cable connection procedure Cable connection procedure 2.6.1...
  • Page 4 CHAPTER 6 PARALLEL OPERATING INSTRUCTIONS Introduction Operating Instructions for Parallel Connected UPS 6.2.1 Starting UPSs from a completely shut down position 6.2.2 Shutting down the UPS 6.2.3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition 6.2.4 Switching the UPS from a Maintenance Bypass Condition to Normal Operation CHAPTER 7 MAINTENANCE Scheduled Maintenance...
  • Page 5 SAFETY IMPORTANT NOTICES 1. Read instructions carefully before installing and starting the UPS. 2. All warnings in the manual should be adhered to. 3. All operating instructions should be followed. 4. The unit should be supplied by a grounded outlet. Do not operate the unit without a ground source. 5.

  • Page 6: Chapter 1 General Description

    DSP (Digital Signal Processor) controlled pure sine wave output to critical loads. BPC EF300XU Series units are 3-phase in/3-phase out devices, and they are installed between a three-phase critical load, and a 3-phase+N mains supply The advantages of using EF300XU UPS: ...
  • Page 7 Basic Features:  Transformerless- true on-line UPS topology  O/P pf=1.0 (KVA=KW)  3 Level rectifier and inverter  PWM and IGBT technology  High input power factor  Low input current THD  Low output voltage THD  High efficiency up to 95.5% ...

  • Page 8: Desıgn Concept

    1.2 Design Concept Maintenance Bypass Switch (F4-F5-F6) Static Bypass 3 PHASE 3 PHASE ̃ AC Output MAINS I/P ̃ (F1-F2-F3) (F7-F8-F9) Rectifier / Inverter Charger (F10- F12) Battery (Dual Polarity) S1 / (F1-F2-F3) : Rectifier Input Switch / Fuses S2 / (F4-F5-F6) : Bypass Input Switch / Fuses : Maintenance Bypass Switch : Output Switch...

  • Page 9: Description Of Blocks

    1.2.1 DESCRIPTION OF BLOCKS RECTIFIER: In EF300XU Series UPSs, a DSP controlled, 3-Level IGBT rectifier with PWM technique is used to increase input power factor (PFC) and to decrease input current harmonics (THDI). The IGBT rectifier accepts 3-phase AC input and produces a dual polarity DC voltage for both supplying the inverter and charging the batteries.

  • Page 10: Front View Of Ups Connection Panel

    1.3 Front view of UPS Connection Panel Generator Temperature Batt. circuit Relay Relay Relay breaker input Emergency sensor output stop and input Relay Output contacts Internal COM1 - RS232 Modbus Communation Socket Adapter Parallel (DB9 female) (Optional) Communication Socket COM2 - RS232 (Optional) Communation Socket (DB9 female)

  • Page 11: Technical Specifications

    1.4 Technical Specifications MODEL 3100XU 3120XU 3160XU 3200XU 3250XU Output (KVA) 100 kVA 120 kVA 160 kVA 200 kVA 250 kVA Output (KW) 100 kW 120 kW 160 kW 200 kW 250 kW Output Power Factor INPUT Number of Phases 3 Phase + Neutral Input Voltage 380/400 VAC 3P + N + G...

  • Page 12: Chapter 2 Ups Installation

    II. UPS INSTALLATION Introduction WARNING!!!  Do not apply electrical power to the UPS equipment before the arrival of authorized service personnel.  The UPS equipment should be installed only by qualified service personnel.  The connection of the batteries and the maintenance should be done by qualified service personnel.

  • Page 13: Connecting The Ups Power Cables

    Connecting the UPS Power Cables WARNING!!! A separate power line should be used to supply the UPS AC input. Never use the same line to supply another electrical device. Do not use any additional cable to increase the length of the UPS’s input cable. It is advised to use an MCCB suitable for the input current on the UPS’s input line.

  • Page 14: Description Of Connection Terminals Of The Ups

    2.6.1 UPS Power Cable Connection Terminals : NOTES: Figure 2.2 100-120-160-200-250 kVA POWER Cable Connections...

  • Page 15: Battery Installation

     As shown on the power cable connection diagram of the UPS, U1, V1 and W1 phase of the incoming 3 phase supply are also used as the bypass inputs under normal conditions (U1, V1, W1 and U2, V2, W2 are the same in this case).
  • Page 16 ( 0 ) ( + ) 360V 360V 30x12V Batteries 30x12V Batteries Figure 2.3 External Battery Connections (60x12V)

  • Page 17: Chapter 3 Front Panel

    (+) and (-) buttons are used for adjustments or option selection. The front panel also includes an illuminated BPC logo, reflecting the status of the unit at a glance and controlled by operation and messages which can be viewed in more detail via the screen.

  • Page 18: Front Panel Menu Descriptions

    Colour Status Alarm condition:: Unit is in a state of alarm and will display an alarm message, please review status and refer to section 3.3 to identify the alarm and the course of action to be taken. Warning condition: Unit is displaying a warning message, please review status and refer to section 3.3 to identify the warning and the course of action to be taken.
  • Page 19 Sub menus (Level 2) Level 1 Level 2 Page Level 3 STATUS STATUS OF THE UPS MEASUREMENTS INPUT Input measurements BYPASS Bypass measurements INVERTER Inverter measurements OUTPUT Output measurements DC measurements GENERAL General measurements TEMPS (ONLY IN DX 100-250) ENTER - EXIT ALARM LOGS Page1 UPS LOG RECORD...

  • Page 20: Measurements Menu

    3.2.1 MEASUREMENTS menu All mesasured values of the UPS can be monitored from this menu. Use up and down buttons to move on submenu MEASUREMENTS / INPUT (Level 2) All rectifier input measurements are located in this menu, use up and down buttons to move on submenu MEASUREMENTS / INPUT (Level 2) P-N L1 L2 Page header...

  • Page 21: Alarm Logs Menu

    MEASUREMENTS / DC MENU (Level 2) All DC measurements are located in this menu, use up and down buttons to move on submenu MEASUREMENTS / DC (Level 2) VBAT 405/-405 V Measured battery voltages ICHRG 00.0/00.0 A Measured battery charge currents IDSCHRG 00.0/00.0 A Measured battery discharge currents BATTERIES : 30 x 2...

  • Page 22: Options Menu

    INFORMATION MENU Page 2 (Level 1) Protocol:TX301 Communication protocol version Chassis nr: 123456 UPS chassis nr Up previous page, down next page 3.2.4 OPTIONS MENU Use up and down buttons to move cursor on submenu at the end of page you move to next page. Menu has 3 level structure, if user password is enabled some parameters requires user password.
  • Page 23 RELAY-ALARM ASSIGN Page 1 (Level 3) RELAY 1: Left and right buton relay function selection RELAY 2: Left and right buton relay function selection RELAY 3: Left and right buton relay function selection RELAY 4: Left and right buton relay function selection RELAY 5: Left and right buton relay function selection (option) RELAY 6:...

  • Page 24: Command Menu

    3.2.5 COMMAND MENU This menu contains UPS commands be carefull while using commands. Use up and down buttons to move cursor on submenu at the end of page you move to next page. <ENTER> button applies the related command. COMMAND MENU Page 1 (Level 1) ENTER <BYPASS>...

  • Page 25: Adjust Menu

    3.2.8 ADJUST MENU This menu is prepared for service purposes there is no user adjustable parameter in this menu. 3.2.9 USER PASSWORD Some commands or some option selections are required user password, if menu position is required password window comes to screen and UPS asks for user password. If you lost user password our service personnel will recover your user password.
  • Page 26 Rectifier module alarm codes REC CODE = XXXX XXXX SYSTEM fault occured at the rectifer module R00 REC FAULT = XXXX Fault Rectifier AC input voltage is high CALL SERVICE! R01 AC INPUT HIGH Alarm Rectifier AC input voltage is low R02 LINE FAILURE Alarm Rectifier DC output voltage is high...
  • Page 27 A08 ON MAINTENANCE Alarm Maintenance by-pass switch on A09 MANUAL BYPASS Alarm Load is transferred to by-pass from front panel A10 BATTERY LOW SHUT Alarm Inverter measured battery voltage is low (shutdown level) A11 REPO STOP Alarm External REPO input signal sensed A12 DC BALANCE BAD Alarm Before inverter start fitler capacitors dont discharged...

  • Page 28: Status Codes

    STATUS CODES Inverter module status codes INV L1-L2-L3 phase status codes During soft start at the end of 4 seconds L1 output voltage is less then 30 volts AC During soft start at the end of 4 seconds L2 output voltage is less then 30 volts AC During soft start at the end of 4 seconds L3 output voltage is less then 30 volts AC During soft start at the end of 4 seconds L1 output voltage is bigger than (output high/2) value During soft start at the end of 4 seconds L2 output voltage is bigger than (output high/2) value...
  • Page 29 INV L1-L2-L3 phase status codes Inverter stopped but on inverter L1 phase output still DC voltage sensed Inverter stopped but on inverter L2 phase output still DC voltage sensed Inverter stopped but on inverter L3 phase output still DC voltage sensed During inverter run at last 25 milliseconds the L1 phase output alternance is not changed During inverter run at last 25 milliseconds the L2 phase output alternance is not changed During inverter run at last 25 milliseconds the L3 phase output alternance is not changed...
  • Page 30 INV DC status codes DC bus voltage high Inverter controller board power supply 1 out of tolerant Inverter controller board power supply 2 out of tolerant Inverter stop because (+) DC bus voltage is low Inverter stop because (-) DC bus voltage is low Inverter within time window 4 times DC bus voltage is high INV General status codes tablosu Inverter received remote power off signal from RS232...
  • Page 31 INV Over RS232 interface fault reset command received INV Over CAN1 interface fault reset command received INV Over RS232 interface short battery test command received INV Over CAN1 interface short battery test command received INV Over RS232 interface long battery test command received INV Over CAN1 interface long battery test command received INV Over RS232 interface battery test cancel command received INV Over CAN1 interface battery test cancel command received...
  • Page 32 PFC rectifier status codes PFC L1-L2-L3 phase status codes 1101 PFC L1 phase AC input current LEM sensor error 1201 PFC L2 phase AC input current LEM sensor error 1301 PFC L3 phase AC input current LEM sensor error 1102 L1 phase AC input voltage sample is irregular or DC 1202 L2 phase AC input voltage sample is irregular or DC...
  • Page 33 PFC Control activity status codes 1612 PFC Battery quantity updated over RS232 interface 1613 PFC Battery quantity updated over CAN interface 1614 PFC rectifier Input frequency range updated over RS232 interface 1615 PFC rectifier Input frequency range updated over CAN interface 1616 PFC factory settings updated over RS232 interface 1617...

  • Page 34: Alarm Messages And Quick Troubleshooting

    Alarm messages and quick troubleshooting Alarm codes and messages are showed at the 4.line of the LCD panel various messages tells different events at some messages user can make some simple controls and they can decide that they must call service or not.
  • Page 35 R20 INPUT CB OPEN The input of the UPS is isolated from mains power with contactor, this message will be shown with another alarm always. Check the other alarm code. R21 PFC STOP Rectifier is stopped itself wait it must start again, another alarm code shows the reason of the rectifier stop. Wait for 1 minute if alarm continues call service.
  • Page 36 A01 O/P OVERCURRENT Check the new load which are connected to UPS nowadays the total load power maybe exceeds maximum power of the UPS. Otherwise call service. A02 OVERTEMP SHUT Inverter modüle heatsink temperature is out of tolerance check the following: -If UPS air inlets and outlets covred by dust clean -If any material prevents air flow at UPS air inlets or outlets take the material -If UPS ambient temperature is high then 45 C, use air cooling system...
  • Page 37 A21 OVERTEMP Inverter module heatsink temperature is highcheck the following: -If UPS air inlets and outlets covred by dust clean -If any material prevents air flow at UPS air inlets or outlets take the material -If UPS ambient temperature is high then 45 C, use air cooling system A22 OUTPUT OFF During mains failure if the battery backup time is finished this message is normal, there is no energy so the UPS shutdown the output voltage.
  • Page 38 A36 INV DC DOWN Call service A37 AC CURR LIMIT Alarm shows us the output current is very high (higher than 150%) the UPS limited the output current. This status is temporary but if continues call service. A38 FUSE FAILURE Call service A39 PSP FAILURE Call service...

  • Page 39: Chapter 4 Operating Instructions

    IV. OPERATING INSTRUCTIONS 4.1 INTRODUCTION After all the electrical connections of UPS have been made and while all the circuit breakers and switches of the device and the external battery cabinet are turned OFF (at “0” position); 1. Check the polarities of battery connections (ON THE EXTERNAL BATTERY CABINET) ...

  • Page 40: Switching The Ups From A Normal Operation To Maintenance Bypass Condition

    After performing the above procedure, UPS is completely shut-down. In this case PFC rectifier and inverter are not operating and the batteries are not being charged. 4.2.3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition 1. Select COMMANDS menu by using () and () buttons on front panel during normal operation. Select ENTER<BYPASS>...

  • Page 41: Ups Behavior During Mains Outage

    4.3 UPS Behavior During Mains Outage When the mains voltage is not available " R02 LINE FAILURE " message appears on LCD display. Sound warning on and off is heard at the same time. UPS continues to supply the critical loads by converting the battery voltage to AC voltage and provides operation without data losses or any other fault.

  • Page 42: Chapter 5 Parallel Operation

    V. PARALLEL OPERATION 1 Introduction Two (or more) identical EF300 series UPSs can be interconnected for parallel operation. The main purposes for parallel use of EF300 series UPSs are: -Redundancy for Increased Reliability -Power Increase Although recent UPS designs are perfect and have high MTBF figures, a second (or more) UPS can be used in parallel with the first one, for supplying the critical load in case of any possible failure of the first UPS.

  • Page 43: Parallel Operation Mode Settings

    The AC inputs of all UPSs in the parallel system are connected to the same mains, and all the AC outputs are connected to each other. Each UPS has its own battery group. The critical load is connected to the common output of the parallel system. There are also some signal cable connections between the UPS units necessary for parallel operation and will be described later.
  • Page 44 Figure 4.2 EF300 Series Parallel UPS Signal Cable (PCC06) Connections Parallel Parallel Parallel Parallel Port 2 Port 2 Port 1 Port 1 Figure 4.2.a 2 units in parallel if port2 jumper is not shorted Parallel Parallel Parallel Parallel Parallel Parallel Port 2 Port 2 Port 2...
  • Page 45 CAUTION !!! You must never set the operation modes of parallel connected UPS units to “ONLINE”, otherwise serious damage may occur in UPSs. MAIN AC INPUT BYPASS AC INPUT UPS3 UPS1 UPS2 BATTERIES AC OUTPUT1 AC OUTPUT3 AC OUTPUT2 BATTERIES BATTERIES K12 K13 K14 K12 K13 K14...

  • Page 46: Parallel Mode Status Codes Of The Ups

    5.3 Parallel mode status codes of the UPS 801 Status code Status Inverter system fault Description The UPS number of this UPS is same with MASTER UPS in parallel system Restart Change UPS number and Restart UPS again Returning to fault Directly fault In parallel system each UPS must have a unique UPS number.
  • Page 47 Check the following Check the UPS nominal voltage ratings Call service 807 Status code Status Inverter system fault Description In parallel system UPS decided to be master but there is AC voltage at the UPS output Restart Restart UPS again Returning to fault Directly fault Check the following:...
  • Page 48 - If input power is OK wait until batteries are fully charged - If the mains input power is shurdown check the other UPSs mains input power (in parallel system if the same A/H rating batteries are used at each UPS the battery discharge timebe same for each UPS) If the other UPS is continue to run check the batteries of this UPS.
  • Page 49 833 Status code Status Inverter warning Description SLAVE UPS L3 phase output is not connected to load Restart 831 Status code causes are valid for L3 phase 841 Status code Status Inverter warning Description MASTER UPS L1 phase output is not connected to load Restart Possible causes of this status code: -Check L1 phase UPS output fuse...
  • Page 50 853 Status code Status Inverter warning Description Exit from sleep mode command received from parallel system Restart Returning to fault 854 Status code Status Inverter warning Description REPO (remote emergency power off) command received from parallel system Restart Returning to fault 855 Status code Status Inverter warning...

  • Page 51: Chapter 6 Parallel Operating Instructions

    VI. PARALLEL OPERATING INSTRUCTIONS 6.1 INTRODUCTION After all the electrical connections of UPS have been made and while all the circuit breakers and switches of the device and the external battery cabinet are turned OFF (at “0” position); 1. Check the polarities of battery connections: ...

  • Page 52: Switching The Ups From A Normal Operation To Maintenance

    6.2.3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition 1. Select COMMANDS menu by using () and () buttons on front panel during normal operation. Select ENTER<BYPASS> command by using the UP and DOWN buttons and press ENTER button. The critical load is transferred to bypass supply in this case and this event is indicated on the mimic diagram and also with “A09 MANUAL BYPASS”...

  • Page 53: Chapter 7 Maintenance

    VII. MAINTENANCE ATTENTION !!! There are no parts inside the UPS or battery group that needs service or maintenance work that should be done by user. Therefore, DO NOT OPEN THE COVER OF UPS. Never touch on any terminal of battery group. There is risk of electric shock inside the UPS even when it is completely turned off (because of energy storage components).

  • Page 54: Annual Maintenance

    Take notes if possible when you are examining the UPS. Compare the notes with previous ones and try to determine if there is a change or not. If there is a difference between the previous notes and the new ones, search for and record any new load added to UPS output between two records and the magnitude, place and type of the new load, if possible.

  • Page 55: Chapter 8 Faults And Troubleshooting

    VIII. FAULTS AND TROUBLESHOOTING 8.1 General Procedure For Fault Checking And Troubleshooting UPS contains complicated electronic control circuits. In order to locate any fault occurring circuits, an advanced knowledge about the circuitry and its operation principles must be known. The aim of this section is to give the knowledge required at the first intervention.

  • Page 56: Chapter 9 Ups Remote Monitoring And Control

    Using one of above communication options is satisfactory for remote monitoring and control in most of the systems. But in some systems may use 2 or 3 of above options at the same time. In this case accessories group produced by BPC may help to make appropriate solutions. 9.1 Using Serial Port Two serial communication port is included on EF300XU Series UPS cabinet (com1 and com2).

  • Page 57: Modem Connection

    9.3 Modem Connection A EF300XU Series UPS can be controlled through a normal telephone line by means of a remote operator connected through a PC with modem device, who performs a phone call to the UPS connected number. So the operator can see all parameters and control the UPS (if permitted from OPTIONS MENU). 9.3.1 Hardware Configuration All requirements for modem connection are as follows: ...

  • Page 58: Modem - Ups Connection Cable

    9.3.4 Modem – UPS Connection Cable Connection of Smart Modem device to UPS is made with standard modem cable and it’s supplied as standard accessory for smart modem. This cable is required if an external modem will be used, and not necessary for internal modems.

  • Page 59: Chapter 10 Efficient Usage Of Ups In Terms Of Energy Consumption

    EFFICIENT USAGE OF UPS IN TERMS OF ENERGY CONSUMPTION Products should be used according to the conditions and procedures defined in the manual. When this is made the most efficient usage of the product is guaranteed. Energy efficiency means, decreasing consumed energy amount to the minimum level possible in every step of living activities, without a decrease in quality or amount of produced work or product, and keeping this principle permanent.
  • Page 61 AGKK13660 09/2019...

This manual is also suitable for:

Ef 3100xuEf 3120xuEf 3160xuEf 3200xuEf 3250xu

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