Flowserve D30 Series User Instructions
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Flowserve D30 Series User Instructions

Flowserve D30 Series User Instructions

Compact digital positioner
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USER INSTRUCTIONS
D30-series Compact
Installation
Digital Positioner
Operation
FCD PMENIM0030-05-A5 – 01/25
Maintenance

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  • Page 1 USER INSTRUCTIONS D30-series Compact Installation Digital Positioner Operation FCD PMENIM0030-05-A5 – 01/25 Maintenance...

  • Page 2: Table Of Contents

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Contents 1. Introduction .............3 10.2 D30 5 Push buttons 10. Maintenance/service ........44 2. Warning ............4 11.1 Disassembling D30 11.2 Circuit boards (PCB) 3. Storage ............6 11.3 Limit Switches 11.4 Valve block 4. Unpacking ............6 11.5 Pressure sensors (option) 11.6...

  • Page 3: Introduction

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 1. Introduction The D30-series is a digital positioner designed The modules for limit switches can contain one primarily for controlling modulating valves. of the following: The positioner can be used with single acting •...

  • Page 4: Warning

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 2. Warning Special Conditions for Safe Use The enclosure of PMV D30-series Intrinsically safe version is made of aluminum and any impact or friction caused by external objects shall be avoided in the application. Control Drawing D4-086C contains the parameters for intrinsic safety.
  • Page 5 When upgrading electronically parts inside a PMV positioner approved for installation in Hazardous locations special procedures apply, permission from PMV/Flowserve is required prior to the start of work. Please contact a Flowserve office for information regarding proper procedures. www.pmv.nu or infopmv@flowserve.com Always turn off the air and electrical supplies before starting any work.

  • Page 6: Storage

    Each delivery includes a packing slip. When Report transport damage to the carrier unpacking, check all delivered valves and immediately. accessories using this packing slip. The packing In case of discrepancies, contact your nearest slip shall match order. FLOWSERVE location.

  • Page 7: Description

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 5. Description PMV D30-series is a compact digital positioner that suits both linear and rotary actuators. It’s modular and flexible design allows mounting according to the both standard VDI/VDE 3845 for rotary and IEC 534-6 &...

  • Page 8: Principle Of Operation

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 6. Principle of operation The PMV D30 positioner is a digital positioner pneumatic amplifier. The position of the pilot with various options. The positioner consists of valve in the pneumatic amplifier is measured three main modules: and relayed to the inner loop control circuit.

  • Page 9: Type Sign Example

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 7. Type sign example Ratings and Marking D30 ATEX/IEC certification temperature range and marking: II 1 G Ex ia IIC T4 Ta -20°C to 80°C Ga Low temp version -40°C to 80°C D30 US/CA FM certification FM18US0180X and FM18CA0082X marking: IS Cl.

  • Page 10: D30 Order Code

    P V A PMV,Black cover, Arrow indicator (Not when G = RM) P V B PMV, Black cover, No indicator F W A Flowserve, White, Arrow indicator (Not when G = RM) F W B Flowserve, White, No indicator I = Temperature/seals -40°C to 80°C...

  • Page 11: Installation

    Ø 6 mm (¼”). cause personal injury or damage. Gauge block Gauge blocks are available for D30 series with ¼” NPT air connections. To install, ensure seals are aligned, then use 3 Nm (2.2 lb ft) of torque when fastening the gauge block to the positioner using the two screws supplied with the kit.

  • Page 12: Mounting

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Mounting Spindle shafts Note: If the positioner is installed in a hazardous environment, it must be of a type approved for this purpose. 0,354 0,394 0,091 All versions of the D30 positioner have an 2,30 ISO F05 footprint (A) .
  • Page 13 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Adapter drawing Suit shaft style “09” S9 Adaptors 0,866 0,748 0,472 0,315 0,551 0,748 0,375 0,748 9,53 12,7 0,315...
  • Page 14 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 9.1.1 Linear pneumatic actuator Mounting the Follower Arm (figures 1 and 2) 1. Unscrew the lock nut for the follower arm 9.1.1.1 Mounting on a linear pneumatic attachment. actuator The mounting of a rod actuator kit (according 2.
  • Page 15 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Mounting the positioner Mounting A Mounting B (figure 1) 1. Adjust the actuator to mid-stroke. Hexagon head screw Lock 2. Pre-assemble the mounting bracket on the left washer actuator leg hand-tight with two U-bolts, nuts and lockwashers.
  • Page 16 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Follower pin adjustment NOTE: Stroke the actuator carefully and ensure the follower arm does not interfere with valve (figure 4) parts, actuator or positioner. Do not adjust the The positioner follower pin must be adjusted to follower pin too near to the slot end of the take-off match the valve stroke in the following manner: arm.
  • Page 17 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 9.1.1.2 FlowTop direct mounting Check O-ring (8) , Install bracket (7) to positioner and secure with 3x screws (9) Check O-ring (13) or (14) , Install positioner to the actuator and secure with 2x screws (10) Fit pin (3) , nut (2) and pin plate (1) on the valve stem and secure with 2x screws (5) Fit lever arm (6) to positioner shaft.

  • Page 18: Remote Mounting

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Remote Mounting...

  • Page 19: Rotary Actuators

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 9.1.2 Rotary actuators 9.1.2.1 Mounting the positioner on a quarter- turn actuator (closed or open by spring) The mounting of a pneumatic double-piston part- turn valve acutator (in accordande with VDI/VDE 3845) is described as an example by using the following equipment: Quater-turn valve acutator: Rack and pinion or cotch yoke, closed or open by spring.

  • Page 20: Air Connection

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 9.2 Air Connection Must be plugged when converting to single action function. External air Connection Single acting positioner, Direct function Actuator with closing spring When the control signal increases, the pressure C+ to the actuator is increased. The valve stem moves upward and rotates the positioner spindle counter- clockwise.

  • Page 21: Electrical Connections

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 9.3 Electrical connections Terminal block diagram for the D30-series. The terminal block (right) for the positioner is accessible when the aluminum cover is removed. Electrical Conduit connections and 4-20mA 4-20mA INPUT OUTPUT cable pathway: PA/FF PA/FF 1/2”...

  • Page 22: Remote Unit

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Switch option Terminal Block pin number No feedback option 4-20 mA transmitter, no switches Slot type NAMUR sensor, P+F SJ2-SN Slot type NAMUR Sensor, P+F SJ2-N NAMUR V3 type sensor, P+F NJ2-V3-N Limit switches Proximity SPDT Limit switches Mechanical SPDT Mounting options Remote Board (Feedback and switch option...
  • Page 23 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Limit switch calibration • Loosen screws (1) and adjust cams. • Adjust lower cam first and then upper cam • Tighten screws (1)

  • Page 24: Wiring And Grounding Guidelines

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 9.4 Wiring and grounding guidelines 9.5 Grounding Screws Cable requirements: 24–16 AWG gauge wire The grounding screws, located inside the sizes should be used for connection to the positioner cover and near the electrical conduit terminals.

  • Page 25: Electromagnetic Compatibility

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 9.6 Electromagnetic compatibility from electro-magnetic sources that may cause unwanted noise. The PMV D30 digital positioner has been designed to operate correctly in electromagnetic An electromagnetic line filter can be used to (EM) fields found in typical industrial further eliminate noise.

  • Page 26: D30 5 Push Buttons

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 10.2 D30 5 Push buttons OUT OF SERVICE BASIC MENU MANUAL MAN/AUTO 10.2.1 Menus and 5 Pushbuttons The positioner is controlled using the five push UNPROTECTED buttons and the display, which are accessible when the aluminum cover is removed.

  • Page 27: Changing Parameter Values

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 10.2.3 Menu indicator FULL MENU There are indicators at both sides of the display window and they indicate as follows: MAN/AUTO Flashing in position Out of service Flashing in position Manual FULL MENU CALIBRATE Displayed in position Unprotected The indicators on the right-hand side show the...
  • Page 28 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 10.2.6 Menu System FULL MENU READ BASIC MENU READ FULL MENU MAN/AUTO BASIC MENU MAN/AUTO FULL MENU CALIBRATE BASIC MENU CALIBRATE FULL MENU SHIFT MENU BASIC MENU SHIFT MENU FULL MENU STATUS The menus are described on the following pages.

  • Page 29: First Start

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 BASIC MENU CALIBRATE First start “Calibrate” is displayed in the basic menu automatically, the first time power is applied. It can be selected from the basic or full menu at any time. Tip! Instant quick calibration The D30 can be instantly calibrated by pressing the top + bottom buttons for 5 seconds (see Instant quick calibration...
  • Page 30 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Parameter Description BYTE Setpoint The SP has 5 bytes, 4 bytes for the float value 4+1=5 and one status byte. The status byte needs to be 128 (0x80Hex) or higher for the D30 to accept it. READBACK Position The READBACK has 5 bytes, 4 bytes for the...
  • Page 31 A typical FF block loop control might look like the which informs the unique manufacturer id. For following: Where the positioner is represented by Flowserve it is 0x464C53. The RB has to be in the AO-block. AUTO for the AO-block to be in AUTO.
  • Page 32 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 BASIC MENU CALIBRATE The contents of the menu are shown on the next page. The various menu texts are described below. Auto-Cal Auto-tuning and calibration of end positions Start tune Starts the tuning. Questions/commands are displayed during calibration.
  • Page 33 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Feedback option Calibration of the 4-20 mA transmitter...

  • Page 34: Expert Calibration

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Expert Calibration When entering “ExpertCal” mode - walk through the list of parameters described below. Set values where applicable. Confirm by pressing OK. Transmitter: Connect 10 - 28 VDC. Connect an external mA meter to the loop. Read low value on mA meter and Set point LO: Use the calibrator set to 4 mA adjust with up/down key.
  • Page 35 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 The menu contents are shown in the figures on the right and the texts are described below: BASIC MENU READ Current values can be read using the Read Menu and some values can be reset. Shows current position Set&pos Set point and position...

  • Page 36: Other Functions

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 BASIC MENU MAN/AUTO The Man/Auto menu is used to change between manual and automatic modes. AUT, OK=MAN MAN, OK=AUT The menu contents are shown in the figures on POS= 12,3% POS= 12,3% the right and the various texts are described below: AUT, OK = MAN Note: When changing between MAN and AUT...
  • Page 37 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 BASIC MENU SHIFT MENU The Shift Menu is used to choose between the basic menu and the full menu. The menu contents are shown in the figures on Full menu the right and the various texts are described below: Full menu selected.
  • Page 38 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 FULL MENU SETUP The Setup Menu is used for various settings. The menu contents are shown in the chart on the next page and the various texts are described below: Actuator Type of actuator Size of actuator Time out Rotating...

  • Page 39: Device Data

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Trvl range Setting end positions Start menu Start in Basic menu or 0%=0.0% Select Out of Service. Full menu. Set percentage value for Orient Orientation of text on display. desired end position Par mode Display of control parameters (e.g.
  • Page 40 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 FULL MENU TUNING The menu contents are shown in the chart on the next page and the various texts are described below: Minimum time from fully open to closed. Close time Open time Minimum time from closed to fully open.
  • Page 41 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 FULL MENU ALARMS The menu contents are shown in the chart on the next page and the various texts are described below: Deviation Alarm generated when deviation occurs On/Off Alarm on/off. Distance Allowed distance before alarm is generated. Time Total deviation time before alarm is generated.
  • Page 42 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Temp Alarm based on temperature On/Off Temperature alarm on/off. Low temp Temperature setting. High temp Temperature setting. Hysteresis Allowed hysteresis. Alarm out Select ON/OFF offers output on terminals. Valve act Behavior of valve when alarm is generated. Valve act No action Alarm generated only.
  • Page 43 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Replacement for page xx in the D30 IOM for software version 1.2 READ set&pos MAN/AUTO AUT,OK=MAN MAN,OK=AUT set&dev G Highest Pos Graph CALIBRATE AutoCal Supply Pr** n cycles TravelCal C+ & C-** acc travel Balance D default temp...

  • Page 44: Maintenance/Service

    Always turn off the air and electrical supplies before starting any work. Please see section for special conditions for safe use and spare parts on page 5! Please contact a Flowserve office for information regarding proper procedures. www.pmv.nu or infopmv@ flowserve.com 11.1 Disassembling D30...

  • Page 45: Circuit Boards (Pcb)

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 11.2 Circuit boards (PCB) Warning! Disconnect or switch off the electric power supply before starting any work. • Lift off the display PCB.. • Release the cable connections. • Unscrew the two screws B and lift up the circuit board. •...

  • Page 46: Limit Switches

    (revision Not used) 2017- Material removed from hock 2017-0 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Tolerances added 2017-1 30.3 0/-0,2 was 30,6 +0,15/-0,27. DIN 16901B was ISO 2768-m. "Related 11.3 Limit Switches 2018-0 Drawing" added. Projection method corrected. Loosen two x screws holding the plastic cover and remove the screws.

  • Page 47: Valve Block

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 11.4 Valve block Warning! Turn off the air and electric power supply before starting any work. • Remove the three screws (A) and lift out the valve block Note: Do not disassemble the valve block •...

  • Page 48: Potentiometer

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 11.6 Potentiometer 90° (270°) spring loaded potentiometer The spring-loaded potentiometer can be removed from the gearwheel for calibration or replacement. If the potentiometer is replaced or the setting is changed, it must be calibrated. •...

  • Page 49: Troubleshooting

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 11. Troubleshooting Symptom Action Input signal change to positioner does • Check air supply pressure, air cleanliness, and not affect actuator position. connection between positioner and actuator. • Out of service, in manual mode. •...

  • Page 50: Technical Data

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 12. Technical data Rotation angle min 25° max 100° Stroke From 5 mm (0.2¨) Input signal 4-20 mA DC Air supply 1.4-6 barg (20-85 psi) DIN/ISO 8573-1 3.2.3 Free from oil, water and moisture. Air delivery 7 Nm3/h @ 6 bar / 4.12 SCFM @ 87 psi Air consumption...
  • Page 51 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 Mechanical switches Type SPDT Size Rating 3 A/250 VAC / 1A@30VDC Temperature range -40°C to 80°C (-40°F to 176°F) NAMUR sensors (NJ2-V3-N) Type Proximity DIN EN 60947-5-6:2000 Load current 1 mA ≤ I ≤ 3 mA Voltage range 8,2 VDC Hysteresis...

  • Page 52: Dimensional Drawing

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 13. Dimensional Drawing document must not be copied without our written permission and the contents there of must not be ted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted 17,7 17,7 28,6...

  • Page 53: Spare Parts

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 14. Spare parts Part no Description D4-SP37PVA Black cover incl. screws and flat indicator D4-SP37FWA White cover incl. screws and flat indicator D4-SP40 Internal cover incl. screws D4-SP1516 External covers SST, 2, incl screws 3-SXX Spindle adaptor (XX = 01, 02, 06, 26, 30, 36) D4-SP05-09...
  • Page 54 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25...

  • Page 55: Declaration Of Conformity

    D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25 15. Declaration of Conformity...

  • Page 56: Control Drawing

    16. Control Drawing...

  • Page 58: Annex: Diagnostic Alarms

    17. Annex: Diagnostic Alarms Online diagnostic alarms D30/D30E Actuator parts worn out Auto PST failed C- leakage C- pressure sensor failure C+ leakage C+ pressure sensor failure Calibration error Control out of tune CPU failure or memory failure Current sensor failure Deviation Deviation of lower spring range Deviation of lower travel range...
  • Page 59 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25...
  • Page 60 D30 Digital Positioner FCD PMENIM0030-05-A5 – 01/25...

  • Page 61: Contact List

    Flowserve products. ’The purchaser/user should read and understand the user instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.

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D30e

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