Summary of Contents for Backyard Discovery Cordova 2106536F
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Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 14x10 Cordova / Barrington Gazebo MODEL # : 2106536F / 2306042B THE ASSEMBLY MANUAL MUST BE RETAINED SINCE IT CONTAINS IMPORTANT INFORMATION Please visit www.backyarddiscovery.com...
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OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. •...
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OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M01191 A4M01793 | POST ANCHOR PLATE PANEL BRACKET A4M01192 PANEL BRACKET (x8) A4M01794 | POST PLATE 01194 A4M01193 PANEL BRACKET PANEL BRACKET (x8) ( 2) A6P00308 6X6 POST FOOT A4M01228 RAFTER CLIP (18) A4M01184...
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OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M02885 EDGE TRIM LONG A4M02869 EDGE TRIM SHORT A4M01205 METAL SPACER A4M02822 EDGE TRIM SPLICE A4M02825 EDGE TRIM CORNER SPLICE A4M02870 RIDGE PEAK CAP...
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OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M02917 A4M02916 29 GA STEEL SHEETING 29 GA STEEL SHEETING A4M02918-2 29 GA STEEL SHEETING A4M02918-1 29 GA STEEL SHEETING A4M02919-1 29 GA STEEL SHEETING A4M02919-2 29 GA STEEL SHEETING...
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OWNER'S MANUAL - PARTS IDENTIFICATION Accessory Components (Not to Scale) A4M02920-2 29 GA STEEL SHEETING A4M02920-1 29 GA STEEL SHEETING A4M02921-1 29 GA STEEL SHEETING A4M02921-2 29 GA STEEL SHEETING A4M02907 CORNER RIDGE CAP A4M02906 RIDGE CAP CHANNEL...
PRE-ASSEMBLY STEP 1 - SORTING PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •...
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PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Phillips Head Open End Wrenches 1/2" & 7/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits Cordless Drill or 3/8" Drive Ratchet, 1/2" & Electric Drill 7/16" STD Sockets, 1/2" & 7/16" Deep Sockets Phillips Screw Driver Claw Hammer Tape Measure...
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PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
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STEP 1 - 10FT POST ASSEMBLY | POST-W2A03571 A6P00308 6x6 POST FOOT (x1) | 6"x6"x89 1/2" (152x152x2274) | POST-W2A03572 (x1) | 6"x6"x89 1/2" (152x152x2274) TIP: • FOR EASE OF ASSEMBLY, SAW HORSES ARE RECOMMENDED FOR STEPS 1 THROUGH 3...
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STEP 10 - ROOF SUPPORT ASSEMBLY ROOF SUPPORT-W4L16928 ( 4 ) 1"x3 3/8"x75 3/16" (24x86x1909) REPEAT ON ON OPPOSITE END OF ROOF SUPPORT BOARD INSERT T-NUTS FIRST...
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STEP 11 - ROOF SUPPORT ASSEMBLY A4M01205 METAL SPACER A4M02870 RIDGE PEAK CAP TIPS: • REMOVE PROTECTIVE BLUE FILM BEFORE ASSEMBLY • ALIGN RIDGE PEAK CAP AND METAL SPACER WITH PILOT HOLES BEFORE INSERTING LAG SCREWS WARNING: GLOVES ARE RECOMMENDED WHEN HANDLING STEEL ROOF PIECES 2870...
STEP 12 SUPPORT ASSEMBLY • THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE BASE. • LIFT ROOF SUPPORT UP AND OVER THE 14FT SIDE AND INSERT INTO CORNER POST CLIPS.
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STEP 13 ROOF SUPPORT ASSEMBLY REPEAT ON ALL POSTS...
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STEP 17A - 14FT ROOF PANEL ASSEMBLY ROOF JOIST-W4L16294 1"x 4 7/16"x84 9/16" (24x112x2148) ( 2) TIP: • RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q01 TO H01/H09...
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STEP 17B - 14FT ROOF PANEL ASSEMBLY TIPS: • USING THE Q01 BOARD AS A GUIDE AND A 1/8" DRILL BIT, DRILL PILOT HOLES INTO THE H01 BOARD USING THE DIMENSION BELOW. • REPEAT ON OPPOSITE END WITH H09 BOARD. THIS DIMENSION IS CRITICAL TO THE PANEL ASSEMBLY...
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STEP 17C - 14FT ROOF PANEL ASSEMBLY TIP: • LOOSEN HARDWARE TO ADJUST FOR SQUARING IF NEEDED CRITICAL: • SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS. • THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY. • MEASUREMENTS SHOULD BE WITHIN +/- 1/4". •...
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STEP 19 - 14FT ROOF PANEL ASSEMBLY A4M02920-1 29 GA STEEL SHEETING A4M02917 A4M02918-1 A4M02916 29 GA STEEL SHEETING 29 GA STEEL SHEETING 29 GA STEEL SHEETING A4M02921-1 29 GA STEEL SHEETING A4M02919-1 29 GA STEEL SHEETING 29 GA STEEL SHEETING TIPS: •...
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STEP 20 - 14FT ROOF PANEL ASSEMBLY A4M02906 RIDGE CAP CHANNEL TIPS: • POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM. • MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL. •...
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STEP 25A - 10FT ROOF PANEL ASSEMBLY ROOF JOIST-W4L16307 ( 2) 1 "x4 7/16" x6 1 1/2" (24x112x1562) TIP: • RAFTERS MAY NEED TO BE LOOSENED TO ATTACH Q02 TO H12/H10...
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STEP 25B - 10FT ROOF PANEL ASSEMBLY • USING THE Q02 BOARD AS A GUIDE AND A 1/8" DRILL BIT, DRILL PILOT HOLES INTO THE H12 BOARD USING THE DIMENSION BELOW. • REPEAT ON OPPOSITE END WITH H10 BOARD. THIS DIMENSION IS CRITICAL TO THE PANEL ASSEMBLY...
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STEP 25C - 10FT ROOF PANEL ASSEMBLY TIP: • LOOSEN HARDWARE TO ADJUST FOR SQUARING IF NEEDED CRITICAL: • SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS. • THE BELOW DIMENSIONS ARE CRITICAL TO THE FINAL ROOF ASSEMBLY. • MEASUREMENTS SHOULD BE WITHIN +/- 1/4". •...
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STEP 27 - 10FT ROOF PANEL ASSEMBLY A4M02920-2 29 GA STEEL A4M02918-2 29 GA STEEL SHEETING SHEETING A4M02919-2 29 GA STEEL A4M02921-2 29 GA STEEL SHEETING SHEETING TIPS: • REMOVE PROTECTIVE BLUE FILM • STARTING IN THE CENTER, PLACE PANELS AS SHOWN BELOW. •...
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STEP 28 - 10FT ROOF PANEL ASSEMBLY A4M02906 RIDGE CAP CHANNEL TIPS: • POSITION THE RIDGE CAP CHANNEL OVER THE EDGE OF THE ROOF PANELS WITH THE WIDER SIDE OF THE CHANNEL ON THE BOTTOM. • MAKE SURE THE PANELS ARE FULLY SEATED INTO THE CHANNEL. •...
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STEP 30 - 10FT ROOF PANEL ATTACHMENT TIPS: • THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT THE ROOF PANEL. • WITH TWO PEOPLE, WORK THE PANEL UP WITHOUT SLIDING OR DRAGGING, UNTIL IT MEETS THE ROOF SUPPORT FRAME.
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STEP 31 - 10FT ROOF PANEL ATTACHMENT TIPS: • IF NECESSARY, USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE. • INSERT BOLTS INTO THE SECOND HOLE FROM THE TOP OF THE H10 & H12 BOARDS. HAND TIGHTEN ONLY...
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STEP 32 - 14FT ROOF PANEL ATTACHMENT TIPS: THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT • THE ROOF PANEL. • WITH TWO PEOPLE, WORK THE PANEL UP, WITHOUT SLIDING OR DRAGGING, UNTIL IT MEETS THE ROOF SUPPORT FRAME.
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STEP 33 - 14FT ROOF PANEL ATTACHMENT TIPS: • IF NECESSARY, USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANELS IN PLACE. HAND TIGHTEN ONLY...
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STEP 34A - ROOF PANEL ATTACHMENT TIPS: • REPEAT STEPS 32 FOR SECOND 14FT ROOF PANEL. • IF NECESSARY USE A LONG SCREWDRIVER OR CLAMPS TO HOLD PANEL IN PLACE. HAND TIGHTEN ONLY...
STEP 36 - ROOF ASSEMBLY A4M01228 RAFTER CLIP (18) TIPS: • ATTACH RAFTER CLIPS FIRST WITH 2" BOLTS. • USING THE BRACKET AS A TEMPLATE AND A 1/8" DRILL BIT, DRILL PILOT HOLES FOR THE H100536 SCREWS. • DRILL PILOT HOLES APPROXIMATELY 1/2"...
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STEP 38 - 14FT ROOF TRIM A4M02825 EDGE TRIM CORNER SPLICE A4M02885 A4M02822 EDGE TRIM LONG EDGE TRIM SPLICE A4M02869 EDGE TRIM SHORT TIPS: • START ON THE LEFT SIDE OF A 14FT PANEL. START ON THE LEFT SIDE OF A 14FT PANEL. •...
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STEP 39 - 10FT ROOF TRIM A4M02822 EDGE TRIM SPLICE A4M02885 EDGE TRIM LONG TIPS: • START ON THE LEFT SIDE OF A 10FT PANEL. • SLIDE EDGE TRIM PIECES TOGETHER AS SHOWN BELOW. • MAKE SURE ALL PANELS ARE COVERED BEFORE INSTALLING SCREWS. •...
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STEP 40 - ROOF ASSEMBLY A4M02907 CORNER RIDGE CAP TIPS: • SLIDE CORNER RIDGE CAP ONTO ROOF RIDGE CAP CHANNEL AS SHOWN. • DO NOT PUSH ALL THE WAY TO THE TOP. FLUSH WITH CORNER OF GAZEBO AS SHOWN. • REPEAT ON ALL CORNERS. 2907...
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STEP 41 - GAZEBO ASSEMBLY A4M01794 | POST PLATE A4M01793 | POST ANCHOR PLATE (x8) (x8)
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STEP 42 - GAZEBO ASSEMBLY QTY PART NUMBER DESCRIPTION H100536 SCREW PWH 8x1 1/4 BLK -iTISCOVERT "' A4M02158 BYD ID TAG PATIO (x1) • • 536 (x4) SCREW - 1 1/4" 2158 (x1) BYD ID TAG PATIO...
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STEP 43 - GAZEBO ASSEMBLY QTY PART NUMBER DESCRIPTION H100120 CONCRETE ANCHOR 1/4"x2" H100630 WASHER FLAT 8x19 BLK MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE POST PADS, SEE BELOW. FOR INSTALLATION ON A WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTURE SUPPORT UNDER DECK.
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STEP 44 - GAZEBO ASSEMBLY (OPTIONAL) QTY PART NUMBER DESCRIPTION SCREW PFH 8x1 3/4 BLK H 100382 A4M02501 FAN MOUNT BRACKET (x1) -ATTACH YOUR ELECTRICAL BOX (SOLD SEPERATLY) WITH THE PROVIDED HOLES IN FAN MOUNT BRACKET. -PLACE FAN MOUNT BRACKET ON RIDGE BEAMS AND MOVE TO DESIRED FAN LOCATION. -ROT ATE BRACKET UNTIL MOUNTING FLANGES ALIGN BEST WITH RIDGE BEAMS.
PowerPort™ 9205413 ELECTRICAL ENCLOSURE (x1) FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.
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