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Supplementary operating instructions Solenoid metering pump gamma/ X Modules, options, accessories The instructions contained here apply only in conjunction with the “Operating instructions for the solenoid metering pump gamma /X, GMXa” Please carefully read these operating instructions before use. · Do not discard.
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1.4 Emergency mode............7 1.5 Troubleshooting............7 1.6 Accessories..............8 1.7 Appendix............... 8 1.7.1 Object list for metering pump gamma/ X, GMXa..8 1.7.2 Communication profile area 0x1000-0x1FFF.... 9 1.7.3 Manufacturer-specific profile area 0x2000-0x5FFF............10 1.7.4 Device profile area 0x6000-0x9FFF......15 1.7.5 Alarm action area for measurement devices...
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3.3.4 Using the metering monitor........54 3.4 Installation..............54 3.5 Operation..............56 3.5.1 General..............56 3.5.2 GSD file..............56 3.5.3 Data objects gamma/ X, GMXa....... 57 Supplementary operating instructions for PROFINET ® ..68 4.1 Requirements............. 68 4.2 Setting up the pump............ 68 4.2.1 General..............
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Metering pumps gamma/ X with CAN connector differ from standard pumps in that they can be connected to a CANopen bus system. A CAN pump gamma/ X can be connected to a CANopen bus or used as a standalone unit.
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Supplementary operating instructions for CANopen 1.2 Control elements P_G_0077_SW Fig. 1: Control elements CAN bus status LED "CAN bus" socket Device LEDs 1.3 Electrical installation CAUTION! Pump may be damaged. IP65 degree of protection cannot be guaranteed if the CAN cable is not correctly screwed in. –...
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T-coupler, M 12, 5-pin CAN Terminating resistor M 12 coupling Terminating resistor M 12 plug CAN connecting cable CAN connecting cable CAN connecting cable 13 CAN pump gamma/ X e.g. for acid 14 CAN pump gamma/ X e.g. for alkali...
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If you are in any doubt, seek the advice of our technical support team. 1.5 Troubleshooting The CANopen status LED indicates the status of the CAN connec‐ tion. Operating and fault statuses are indicated by the 3 other LEDs - see "Operating instructions for solenoid metering pump gamma/ X GMXa“.
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Connecting cable - CAN, M 12, 5-pin, 5 m 1022141 Connecting cable - CAN, sold by the metre 1022160 CAN coupling, M 12, 5-pin Screw connector 1022157 CAN plug M 12, 5-pin Screw connector 1022156 1.7 Appendix 1.7.1 Object list for metering pump gamma/ X, GMXa...
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Supplementary operating instructions for CANopen 1.7.2 Communication profile area 0x1000-0x1FFF Index Name Type Description 1000h p_ident.d_profile Device type 0001 (10.2.1 in 450) 01C2h 1001h Error register 9.6.3 in 301 1010h Save all parameters Save comm. parame‐ ters Save process. param‐ eters 1011h Load(restoredefault)
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Supplementary operating instructions for CANopen Index Name Type Description Mapping 1601h RPDO2 DP_batch_time_stamp Batch time stamp 0x2A020010 DP_batch_value Factor (target) 0x2A030010 1.7.3 Manufacturer-specific profile area 0x2000-0x5FFF Index Name Type Description Objects Attr 2A00h DP_output_cont Frequency in % RPDO1 (target) (0=100.0%) 2A01h DP_output_actual Frequency in %...
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Supplementary operating instructions for CANopen Index Name Type Description Objects Attr 2A35h PCO_HighestSubIn FlowControl BatchMem ClearCount 3FBBh PCO_HighestSubIn Identity code 3FBCh PCO_HighestSubIn String Product designa‐ tion (ASCII) String String String String String String String 3FBDh PCO_HighestSubIn String Hardware version (ASCII) String String 0x2A34...
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Supplementary operating instructions for CANopen Index Name Type Description Objects Attr 0x2A51 DP_cur‐ Float Actual final con‐ rent_thoughput centration 0x2A60 DP_state_extended Extended status register Bit 0 = Manual stop Bit 1 = Optional module stop Bit 2 = Bluetooth stop Bit 3 = Init stop after "Mains power On"...
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Supplementary operating instructions for CANopen Index Name Type Description Objects Attr 5107h Remaining Remaining strokes strokes 5108h Remaining Float Remaining metering metering quantity quantity 5109h Actual stroke Float Current length stroke length 510Ah Target stroke Float Target stroke length length 510Bh Target stroke Target stroke...
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Supplementary operating instructions for CANopen Index Name Type Description Objects Attr 511Ah Actual sub- Current sub- operating operating mode mode 511Bh Operating Operating mode (auto‐ mode (auto‐ matic On/Off) matic On(1)/ Off(0)) 511Ch Concentra‐ Concentra‐ tion-con‐ tion-con‐ trolled opera‐ trolled opera‐ tion on/off tion on(1)/ off(0)
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Supplementary operating instructions for CANopen Index Name Type Description Objects Attr 5FEE CANopen‐ UINT32 ProMinent StackRevi‐ CANopen- sion Stack-Revi‐ sion 1.7.4 Device profile area 0x6000-0x9FFF Index Name Type Description Categ.* Attr 6000h Failure codes MANDA HighestSubInde Hardware failure MANDA codes 1...
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Supplementary operating instructions for CANopen Index Name Type Description Categ.* Attr Operation failure MANDA codes 2 Operation failure MANDA codes 3 Auxiliary device MANDA failure codes 1 Auxiliary device MANDA failure codes 2 Auxiliary device MANDA failure codes 3 Index Name Type Description...
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Supplementary operating instructions for CANopen Index Name Type Description Categ.* Attr 6026h Error notification MANDA HighestSubIndex control Name String MANDA Class String MANDA NotificationCode OPTION 6027h Error notification MANDA HighestSubIndex status Status MANDA Tab. 7: * MANDA Mandatory OPTION Optional CONDIT Conditional mandatory 1.7.5 Alarm action area for measurement devices (404 )
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Supplementary operating instructions for CANopen Error EMCY Emergency Error reg‐ Manufacturer-spe‐ ErrorCode ister cific error field Component no. Error Error type class Overload warning 0xFF01 0x81 0x01 0x06 0x01 0x00 0x00 Temperature warning 0x4201 0x09 0x01 0x07 0x01 0x00 0x00 Level error 0xFF01 0x81...
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Supplementary operating instructions for CANopen Bit positions Meaning Metering monitor active Auxiliary Operating mode: 1. Continuous Operating mode: 2. Batch ope‐ ration Operating mode: 3. External contact Operating mode: 4. Analogue input Stop Internal error Warning (e.g. container filling level) Priming active Decrease value (only in ProMi‐...
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Supplementary operating instructions for CANopen DeviceMode [Index 0x2A12, Subindex The 'DeviceMode' object is used to configure the pump's CANopen 0x00] operating mode. Tab. 18: DeviceMode BitValues Bit positions Meaning 7 (MSB) Must be “0” Must be “0” Must be “0” Must be “0”...
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NMT command "ResetNode". 1.7.9 Transfer rate (baud rate) When supplied, the device is set to a baud rate of 125 kBit/s. This is the ProMinent default baud rate. 1.7.10 Calibration, explanations The pump is pre-calibrated. The metering volume can be recali‐...
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Metering pumps gamma/ X with a “Modbus RTU” connector differ from standard pumps by way of the connection option to a “Modbus RTU” bus system. A “Modbus RTU” pump gamma/ X can either be connected to a “Modbus RTU” bus or be used as a stand- alone unit.
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The Modbus does not function correctly. (flashing) yellow The Modbus is currently sending or receiving. green The Modbus PCB is supplied with voltage. Refer to the “Operating instructions for the solenoid metering pump gamma/ X, GMXa” for the meaning of the device LEDs...
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Supplementary operating instructions for Modbus RTU 2.3 Electrical installation CAUTION! Pump may be damaged. The panel plug on the housing may break off. – Never connect a T-distributor directly to the housing. Only connect a cable directly to the housing. CAUTION! Pump may be damaged.
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Supplementary operating instructions for Modbus RTU Tab. 23: Connection assignment for Modbus RTU Lead colour PLC terminal blue black grey P_BE_0059_SW Fig. 6: Socket assignment on the pump P_BE_0060_SW Fig. 7: Plug assignment on the CAN cable...
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Supplementary operating instructions for Modbus RTU CAN connecting cable Connect the CAN cable to the “Modbus RTU” module of the pump, as shown below. For further information, refer to the documentation for your Modbus installation. P_G_0129_SW Fig. 8: Modbus connector for metering pumps (example showing 2 pumps and a PLC) T-distributor, M 12, 5-pin CAN Terminating resistor M 12 coupling...
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Supplementary operating instructions for Modbus RTU Modbus connection cable Connect the Modbus cable to the “Modbus RTU” module of the pump, as shown below. For further information, refer to the documentation for your Modbus installation. A3442 Fig. 9: Modbus connector for metering pumps (example showing 2 pumps and a PLC) Terminal block Modbus connection cable (part number 1113889)
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X, GMXa into the serial communication protocol of the Modbus RTU. The metering pump gamma/ X, GMXa acts as a slave (device 1). Communication is possible between the metering pump gamma/ X, GMXa (device 1) and external masters (device 0), such as a PLC.
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Supplementary operating instructions for Modbus RTU The Modbus interface is implemented based on the following standards: www.modbus.org/docs/Modbus_over_serial_line_V1_02.pdf Additional information about Modbus can be found at www.modbus.org or the websites of your country's Modbus organi‐ sation - if available. 2.5.1 “Modbus RTU” message structure Parameter Value Standard...
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Supplementary operating instructions for Modbus RTU Not all registers support all commands. ‘Read Holding Register’ can only be called up with function code 3. Maximum message size Excessive message sizes may disrupt the commu‐ nication. The maximum message size for the ‘Read Holding Register’...
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The 3 LEDs on top of the pump indicate the operating and fault statuses of the pump itself - see "Operating instructions for the solenoid metering pump gamma/ X, GMLa". 2.9 Accessories You can use our CAN accessories for a gamma/ X Modbus instal‐ lation. Accessories Order no.
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Supplementary operating instructions for Modbus RTU 2.10 Modbus RTU for Prominent pumps register Tab. 30: Tip - Number of registers Data type Number of registers BOOLEAN Enum FLOAT32 INT16 UINT8 UINT16 UINT32 STRING[2] STRING[4] STRING[8] STRING[10] STRING[32] 2.10.1 “Device identification” register These register inputs are for the function code “0x03”...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose Modbus module active UINT8 0 - NOT ACTIVE 1 - ACTIVE 2 - PASSIVE Baud rate UINT8 0 - 9600 bits/sec 1 - 19200 bits/sec 2 - 38400 bits/sec Bus address (Modbus) UINT8 1 …...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose Production order of service provider STRING[10] ASCII coding 10 characters for control assembly Material number of printed circuit STRING[8] ASCII coding 8 characters board for control assembly Revision number of assembly: con‐ STRING[2] ASCII coding 2 characters trol assembly...
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Supplementary operating instructions for Modbus RTU Tab. 31: These register inputs are all only for function code “0x03” (Read only). Register Designation Type Display / purpose 1000 Status register UINT32 Bit 0 - Motor status (0 = idle, 1 = running) Bit 1 - System-Ready-Flag (0 = not ready to start, 1 = ready to start) Bits 2 - 4 Operating mode (0 = halt;...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose Bit 11 -ERROR, OVERPRESSURE Bit 12 - ERROR, OVERCURRENT Bit 13 - ERROR, UNDERVOLTAGE Bit 14 -ERROR, AIR IN THE HEAD Bit 15 - RESERVED Bit 16 - ERROR, OVERFLOW BATCH MEMORY Bit 17 - ERROR, INPUT CURRENT LESS THAN LIMIT VALUE Bit 18 - ERROR, INPUT CURRENT GREATER THAN...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 1022 Actual operating Enum 0 - EXTERNAL HALT mode 1 - MANUAL 2 - CONTACT 3 - BATCH 4 - ANALOG 1023 Actual sub-operating Enum 0 = NO SUB-OPERATING MODE mode 1 - PRIMING 2 - AUXILIARY OPERATION...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 1200 Start/stop the pump UINT8 Bit 0 - Start/Stop via bus (0=PUMP STOPS; 1=PUMP ACTIVE OR IN STANDBY) Bit 1 - Start/Stop via Modbus-TimeOut (0=no TimeOut; 1=TimeOut) 1201 Target stroke length FLOAT32 1 …...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 1231 Discharge stroke metering Enum 0 - OPTIMUM type 1 - FAST 2 - SINE 3 - CONTINUOUS 4 - DFMA MODE 1232 Suction stroke metering type Enum 0 - NORMAL 1 - HV1 2 - HV2...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 1402 Overpressure message Enum Configuration as to how the pump should react to an overpressure event: 0 - WARNING 1 - ERROR 2 - WARNING + ERROR 3 - INACTIVE 1404 Cavitation message Enum...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 1411 “Dosing rate 1st user-defined FLOAT32 For the analogue operating modes - LINEAR point” analogue input CURVE - LOWER SIDE BAND - UPPER SIDE BAND this parameter determines the dosing rate for the first support point of the “Current <->...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 1425 “Delete error requiring BOO‐ Depending on the configuration, all errors requiring acknowledgement” pause LEAN acknowledgement can be reset at the start of an input active PAUSE signal 0 - DO NOT RESET ERROR REQUIRING ACKNOWLEDGEMENT 1 - RESET ERROR REQUIRING ACKNOWLEDGE‐...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 1434 “Uninterrupted degassing UINT16 Uninterrupted degassing period per degassing cycle period” degassing (condition: “Periodic degassing” operating mode has been activated) 1 … 300 sec 1435 “Degassing during PAUSE” BOO‐...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 2100 Activate metering monitor BOO‐ Activation/deactivation of the metering monitor LEAN 0 - METERING MONITOR DEACTIVATED 1 - METERING MONITOR ACTIVATED 2101 “Number of defective UINT8 Setting as to the number of defective strokes after strokes permitted before which the metering monitor should trigger an event.
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 2200 “Input level warning” level BOO‐ Parameter is used with 2-stage level monitoring. monitoring LEAN Without inversion, warning detection is performed via a HIGH level at the level warning input 0 - DO NOT INVERT INPUT LEVEL 1 - INVERT INPUT LEVEL 2201...
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Supplementary operating instructions for Modbus RTU Register Designation Type Display / purpose 3003 Current solenoid position UINT8 Under certain conditions (including stroke rate < 3600 strokes / h), a progress bar will be shown on the display, which presents the solenoid stroke length and from which the current position of the sol‐...
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Supplementary operating instructions for PROFIBUS ® 3.1 Requirements Personnel must be familiar with the contents of the "Operating instructions for the solenoid metering pump gamma/ X, GMLa"! The pump must have the identity code feature "Control type": "R" ‘Fieldbus’ menu item is then PROFIBUS ®...
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There is no need to manually set up the slave address if a master in the PROFIBUS ® segment assigns the slave addresses. The address is pre-set to “120” for the gamma/ X, GMXa. [Menu] key to access the ‘Menu’ Press the ‘Information’ .
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® mode is running. INFORMATION!: The commonly used identifiers can be found in the “Control elements” chapter in the "Operating instructions for the solenoid metering pump gamma/ X, GMLa". PROFIBUS ® stop: the pump has been stopped using PRO‐ PROFI FIBUS ®...
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Supplementary operating instructions for PROFIBUS ® Error module: If the pump loses its connection to the BUS module (as soon as the BUS module is removed or if communica‐ tion between the BUS module and pump is interrupted for other reasons, for example), then the error symbol and the symbol...
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Supplementary operating instructions for PROFIBUS ® The use of shielding, which is earthed at one end, prevents low-frequency ground loops. Shielding earthed at one end is not effective in countering HF magnetic pick-up. Shielding earthed at both ends as well as twisted conductors are effective at countering magnetic HF pick-up but are not effec‐...
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PROFIBUS ® mode (keywords, diagnos‐ tics, modules, slots). The GSD file can be downloaded from the PROFIBUS ® website and from the ProMinent website. The file name is unique: GMXA0F4E.gsd without level. GMXA11B9.gsd with level...
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Supplementary operating instructions for PROFIBUS ® 3.5.3 Data objects gamma/ X, GMXa Tab. 33: Status and control Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Name Function State Status 40.83...
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Supplementary operating instructions for PROFIBUS ® Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Name Function Dia‐ Diaphragm rup‐ phrag ture indicator is m rup‐ installed ture Con‐ Concentration centra‐ calculation is tion activated...
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Supplementary operating instructions for PROFIBUS ® Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Name Function Start / Con‐ 80.81 Corresponds to [Start / Stop] key; Stop trol if Start / Stop = 0, then the pump is stopped Reset If the reset value is changed from...
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Supplementary operating instructions for PROFIBUS ® Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Ana‐ Analogue in logue concentration (con‐ mode centr.) Nom‐ Flow C0,83, Dosing rate setpoint in litres / hour inal rate flow...
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Supplementary operating instructions for PROFIBUS ® Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Actual Actual value of the concentration ‘Concentration’ con‐ setting (only in centra‐ operating mode) tion Meterin Meteri 80.80 If a metering monitor is installed, it...
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Supplementary operating instructions for PROFIBUS ® Modul Index Name Module Diag. Identi‐ Type Data Description e / slot name numb fication flow * (hex) Venting Automatic venting is not possible Bus error error reported by the module System System com‐ error ponents faulty - see display...
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Supplementary operating instructions for PROFIBUS ® Modul Index Name Module Diag. Identi‐ Type Data Description e / slot name numb fication flow * (hex) Cavita‐ tion Over‐ Overpressure pres‐ in the hydraulic sure system Pressure too pres‐ low in the sure hydraulic system...
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Supplementary operating instructions for PROFIBUS ® Module Index Name Module Diag. Identifi‐ Type Data Description / slot name number cation flow * (hex) Esti‐ Estimated pressure xx.x in mated bar (1 one decimal place) pressure Reserve Reserved Reserve Reserved * R = Read, W = Write only available with the level profile.
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Up to 19 errors can thereby be indicated. Tab. 37: User_Data Order number Name Explanation Status - see "Data objects gamma/ X" table Start / Stop Corresponds to the Start / Stop switch; If Start / Stop = 0, then the pump...
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Activate / deactivate metering monitor: 0 – deactivated 1 – activated / warning 3 – activated / error Error - see "Data objects gamma/ X" table Warnings - see "Data objects gamma/ X" table Reset stroke counter Reset stroke counter with a change from "1"...
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Supplementary operating instructions for PROFIBUS ® Tab. 39: Data access types Value Meaning 0xD3 Write access 0xE5 Read access...
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® 4.1 Requirements Personnel must be familiar with the contents of the "Operating instructions for the solenoid metering pump gamma/ X, GMLa"! The pump must have the identity code feature "Control type": "E" - ‘Fieldbus’ menu item is then available in the "PROFINET 10".
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Supplementary operating instructions for PROFINET ® If the pump is switched to another operating mode, then the pump [Stop / Start] key. stops and can only be restarted using the 4.2.3 Configuring PROFINET ® The pump can always be configured via the PROFINET –...
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® mode is running. INFORMATION!: The commonly used identifiers can be found in the “Control elements” chapter in the "Operating instructions for the solenoid metering pump gamma/ X, GMLa". Stop PROFINET : the pump has been stopped using PRO‐ ®...
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‘available’ for the “Flow” status bit. The metering monitor can be switched on and off using the PROFINET ® by means of the ‘Metering monitor’ and/or ‘FlowControl’ parameters. ‘active’ , the metering monitor When the metering monitor is set to either issues a warning or an error with gamma/ X.
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Supplementary operating instructions for PROFINET ® 4.4 Installation Profinet bus installation Degree of protection IP 65 IP 65 degree of protection only applies if the appropriate assembly accessories (cable openings etc.) have been fitted correctly. The connection to the existing Profinet infrastructure is via 1 or 2 suitable Profinet cables.
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PROFINET ® website and from the ProMi‐ nent website. The file name is unique: GSDML-V2.32-Prominent-GMXa-20170721.xml without level. GSDML-V2.43-Prominent-GMXaLevel-20230127.xml with level. 4.5.3 Data objects gamma/ X, GMXa Tab. 42: Status and control Modul Index Name Modul Diag.
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Supplementary operating instructions for PROFINET ® Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Name Function Auxil‐ Pump is in aux‐ iary iliary mode (higher-level function) Pause Pump has switched to ‘Pause’...
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Supplementary operating instructions for PROFINET ® Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Name Function Dis‐ Discharge valve charge leaks valve Suc‐ Suction valve tion leaks valve Con‐ 00 - no liquid nected level sensor liquid...
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Supplementary operating instructions for PROFINET ® Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Ana‐ Pump meters in logue accordance with the analogue signal and ana‐ logue mode set on the pump. Manua Manual in con‐...
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Supplementary operating instructions for PROFINET ® Modul Index Name Modul Diag. Identi‐ Type Data Description e / slot numbe fication flow * name (hex) Con‐ Con‐ 80.84 Volume metered per contact tact tact volume Con‐ - see “Batch Memory” tact memor Con‐...
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Supplementary operating instructions for PROFINET ® Modul Index Name Module Diag. Identi‐ Type Data Description e / slot name numb fication flow * (hex) Cavita‐ tion Pressure too pres‐ low (feed sure chemical) Stroke The stroke length length has change been changed in a locked state...
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Supplementary operating instructions for PROFINET ® Modul Index Name Module Diag. Identi‐ Type Data Description e / slot name numb fication flow * (hex) Calibra‐ tion Meterin Metering mon‐ g mon‐ itor warning itor Dia‐ Faulty dia‐ phragm phragm in the rupture dosing head Airlock...
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Supplementary operating instructions for PROFINET ® Module Index Name Module Diag. Identifi‐ Type Data Description / slot name number cation flow * (hex) Quantity Counts the metering counter volume in litres - since the ‘volume last reset ( counter’ ) Litres Litres per stroke stroke...
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Tab. 46: Extract from the Declaration of Conformity Designation of the Metering pump, gamma/ X product range product: Product type: GMXa _ _ _ _ _ _ _ _ _ _ _ _ U _ _ _ Y _ B...
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Tab. 47: Extract from the Declaration of Conformity Product descrip‐ Metering pump, gamma/ X series tion: Product type: GMXa _ _ _ _ _ _ _ _ _ _ _ _ U _ _ _ Y _ B _ _ Y = 0, 3, 4, 5, C, D, E, R Serial no.:...
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