ProMinent gamma/ X Supplementary Operating Instructions
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ProMinent gamma/ X Supplementary Operating Instructions

Solenoid metering pump. modules, options, accessories.
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Supplementary Operating Instructions
Solenoid Metering Pump gamma/ X
Modules, Options, Accessories
The instructions contained herein apply only in conjunction with the "Operating Instructions for Solenoid Metering Pump
gamma /X, GMXa"
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 983829
Original operating instructions (2006/42/EC)
EN
BA G 058 02/19 EN

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  • Page 1 Supplementary Operating Instructions Solenoid Metering Pump gamma/ X Modules, Options, Accessories The instructions contained herein apply only in conjunction with the "Operating Instructions for Solenoid Metering Pump gamma /X, GMXa" Please carefully read these operating instructions before use. · Do not discard.

  • Page 2: Table Of Contents

    ‘Connect to Device’ List....11 1.7.4 Saving and Restoring the Pump Configuration..12 1.7.5 Bluetooth Address........... 13 1.8 Troubleshooting............13 1.9 Extract EC / EU Declaration of Conformity gamma/ X with Bluetooth............. 14 Supplementary Operating Instructions CANopen....15 2.1 About this pump............15 2.2 Control Elements............
  • Page 3 5.4 Installation..............91 5.5 Operation..............91 5.5.1 General..............91 5.5.2 GSDML File............. 91 5.5.3 Description of the data objects gamma/ X, GMXa... 91 5.5.4 Diagnostic messages and types of data access..97 5.5.5 PLC error and behaviour of the pump..... 98...

  • Page 4: Supplementary Operating Instructions For Bluetooth Control

    The metering pump gamma/ X with Bluetooth functionality can largely be wirelessly controlled and monitored via a Bluetooth-ena‐ bled Android Smart device using the "gamma/ X" app. A log file containing pump-related events can also be displayed and e- mailed. The app can also be used to save and then restore the pump configuration.
  • Page 5 CAUTION! For all other countries: Check whether the operation of Bluetooth metering pumps is permitted in the country in question. Please get in touch with the ProMinent head office. Emissions WARNING! The Bluetooth metering pump is not designed for applications in which interference from or by the metering pump can lead to fatal injury or serious personal injury.

  • Page 6: Prerequisites

    Only download the "gamma /X" app from the Google Play Store - not from other sources. Fig. 1: QR code for "gamma/ X" down‐ load app Tab. 1: These Android smart devices support the "gamma/ X" app (dated 01.09. 2015): Manufacturer Model Android operating system One M8 5.0.1...

  • Page 7: App Test Operation With Pump Simulation

    Supplementary Operating Instructions for Bluetooth Control If you have another Android smart device or Android operating system, you can still try to see if the app works correctly with it. However ProMinent has not tested this. 1.4 App Test Operation with Pump Simulation It is possible to check how the app works even without a metering ‘GMXa simulation’...

  • Page 8: Enable Bluetooth Functionality On Both Devices

    Bluetooth devices on the smart device Bluetooth’ . è ð A metering pump gamma/ X with the Bluetooth name ‘ProMinent GMXa (GMXa XYZ)’ appears under ‘Available’ . "XYZ" are place holders for the last digits of the serial number of the metering pump.

  • Page 9: Connecting The Smart Device To A Pump That Has Been Found

    "coupled" to it - see Ä Chapter 1.5 ‘Establishing a Bluetooth Connection’ on page 7. Press "gamma/ X" on the app to connect the smart device to a pump that has been found. ‘Connect to device’ window appears with the Blue‐...

  • Page 10: Disconnecting The Smart Device From The Metering Pump

    ‘Tap here to prime’ , when it is function, such as pressed. The individual setting options on the app function similar to the cor‐ responding setting options on the metering pump gamma/ X. ‘Show log’ . Exceptions: There is an additional menu: ‘Show log’...

  • Page 11: Further Information / Functions

    The Bluetooth function on the metering pump is switched to The metering pump is disconnected from the mains/power supply. 1.7.2 Finding a Metering Pump Amongst Several Metering Pumps The "gamma/ X" app can help users to find a specific metering pump amongst several metering pumps: Valid coupling A coupling must have been made in the past and still be applicable to be able to use the identifica‐...

  • Page 12: Saving And Restoring The Pump Configuration

    Supplementary Operating Instructions for Bluetooth Control Delete device If you wish to delete a device from the ‘Connect to device’ list, then you also have to delete the device from the Bluetooth menu in the smart device set‐ ting app. Otherwise the coupling is maintained.

  • Page 13: Bluetooth Address

    Deleting the backup file from the smart device ‘Restore pump configuration’ in the Open the menu item gamma/ X app.. Swipe sidewards on a backup file. ð A button appears. Delete the backup file by pressing the button. 1.7.5 Bluetooth Address The metering pump's Bluetooth address can be found: ‘Device info è...

  • Page 14: Extract Ec / Eu Declaration Of Conformity Gamma/ X With Bluetooth

    Supplementary Operating Instructions for Bluetooth Control 1.9 Extract EC / EU Declaration of Conformity gamma/ X with Bluetooth In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C.

  • Page 15: Supplementary Operating Instructions Canopen

    Solenoid metering pumps gamma/ X with CAN connector differ from standard pumps as they can be connected to a CANopen bus system. A CAN pump gamma/ X can be connected to a CANopen bus or used on its own. Example:...

  • Page 16: Control Elements

    Supplementary Operating Instructions CANopen 2.2 Control Elements P_G_0077_SW Fig. 3: Control Elements Status LED CAN bus Socket "CAN bus" Device LEDs 2.3 Installation, electrical CAUTION! Pump can be damaged If the CAN cable is not correctly screwed in, the IP65 protection rating is not achieved. –...
  • Page 17 II as control) T-coupler, M 12, 5-pole CAN Termination resistance M12 coupling Termination resistance M12 plug CAN connecting cable CAN connecting cable CAN connecting cable 13 CAN pump gamma/ X e.g. for acid 14 CAN pump gamma/ X e.g. for alkali...

  • Page 18: Emergency Mode

    As soon as emergency operation is required, run the pump using the "external control" socket on the auxiliary frequency - see "Operating Instructions for Solenoid Metering Pump gamma/ X GMXa" - "Installation, electrical". 2.5 Troubleshooting The CANopen status LED indicates the status of the CAN connec‐...

  • Page 19: Accessories

    Connecting cable - CAN, sold by the metre 1022160 Coupling, M12, 5-pole Screw connector 1022157 Plug CAN M12, 5-pole Screw connector 1022156 2.7 Appendix 2.7.1 Object list metering pump gamma/ X, GMXa 2.7.1.1 Communication profile area 0x1000-0x1FFF Index Name Type Description 1000h p_ident.d_profile...
  • Page 20 Supplementary Operating Instructions CANopen Index Name Type Description Load comm.. parame‐ ters Load process.. parameters 1017h p_ident.w_heart_beat 50-2000 _time 1018h Identification p_ident.b_entries p_ident.d_vendor_ID 0xE1 p_ident.d_product_co 0x0E020 p_ident.d_rev number assemblyID Unit serial number Tab. 4: Transmit-PDOs MAPPING-Parameter Index Name Type Description Mapping 1A00h TPDO1...
  • Page 21 Supplementary Operating Instructions CANopen 2.7.1.2 Manufacturer specific profile area 0x2000-0x5FFF Index Name Type Description Objects Attr 2A00h DP_output_cont (set‐ Frequency in % RPDO1 point) (0=100.0%) 2A01h DP_output_actual Frequency in % TPDO1 (0=100.0%) 2A02h DP_batch_time_stam Time stamp last RPDO2 received com‐ mand 2A03h DP_batch_value...
  • Page 22 Supplementary Operating Instructions CANopen Index Name Type Description Objects Attr 3FBCh PCO_HighestSubIn String Serial number String String String String String String String 3FBDh PCO_HighestSubIn String Hardware Version String String 3FBEh PCO_HighestSubIn String Software Version String String Tab. 6: 0x5100 – 0x5500 Index Name Type...
  • Page 23 Supplementary Operating Instructions CANopen Index Name Type Description Objects Attr 5106h Dosiermen‐ Float Metering genzähler volume counter 5107h Calibration Calibration strokes: strokes 5108h Rest-Dosier‐ Float Remaining menge metering quantity 5109h Ist-Hublänge Float Current stroke length 510Ah Soll- Float Setpoint Hublaenge stroke length 510Bh Soll-Hubfre‐...
  • Page 24 Supplementary Operating Instructions CANopen Index Name Type Description Objects Attr 5119h Soll-Unterbe‐ Setpoint triebsart operating submode (0-0..20mA,1- 4..20mA,4 linear curve,..) 511Ah Ist-Unterbe‐ Current oper‐ triebsart ating sub‐ mode 511Bh Betrieb‐ Operating smodus mode (auto‐ (Automatik matic on(1)/ On/Off) off(0)) 511Ch Konzentra‐...
  • Page 25 >0 Set identi‐ fication time (LED yellow +red flash for duration) 1 equivalent to approx. 10 5FEE CANopen‐ UINT32 ProMinent StackRevi‐ CANopen- sion Stack-Revi‐ sion 2.7.1.3 Device specific area 0x51000-0x5FFF Tab. 8: HMI area 0x5100 – 0x5FFF Index Name...
  • Page 26 Supplementary Operating Instructions CANopen Index Name Type Description Objects Attr 5114h hw_version_fc Hardware version of 5115h sw_version_pfc Software version of PFCU 5116h hw_version_pfc Hardware version of 5118h serial_number Serial number of SxCn Index Name Type Description Objects Attr 5120h Nominal frequency Setpoint frequency 5121h Actual frequency...
  • Page 27 Supplementary Operating Instructions CANopen Index Name Type Description Objects Attr 5131h Calibration counter Calibration stroke counter 5132h Calibration value Calibration value (total quantity) Index Name Type Description Objects Attr 5133h Viscosity Viscosity level 5134h Stroke length Stroke length 5135h Stroke counter Stroke counter 5136h Quantity counter...
  • Page 28 Supplementary Operating Instructions CANopen Index Name Type Description Objects Attr 5145h Diaphragm Diaphragm error sig‐ nalling 5146h AnalogueCurveError U8 Error signalling for analogue curve Index Name Type Description Objects Attr 5147h Relay1-Type Relay-Type (0- warning,1-error, 2- warn.+error, 3- warn.+error+stop, 4- stop, 5- clock) 5148h Relay2-Type...
  • Page 29 0 - off > 0 - Set identifica‐ tion time (LED yellow + red flash for duration) 1 - equivalent to approx. 10 ms 5FEE CANopenStackRevi‐ UINT32 ProMinent CAN‐ sion open-Stack-Revision 2.7.1.4 Device profile area 0x6000-0x9FFF Index Name Type Description Categ.*...
  • Page 30 Supplementary Operating Instructions CANopen Index Name Type Description Categ.* Attr Bit#1: SoftwareR‐ eset Bit#2: Parameter problem Bit#3: Memory resource problem Bit#4: Application failure Bit#5: Failure in control software Bit#6: Failure of operation system software Bit#7: Failure in communication soft‐ ware Bit#8 to 31 Reserved Software failure...
  • Page 31 Supplementary Operating Instructions CANopen Index Name Type Description Categ.* Attr Hardware warning MANDA codes 2 Software warning Bit#0: Software‐ MANDA codes 1 Warning Bit#1: SoftwareR‐ eset Bit#2: Parameter problem Bit#3: Memory resource problem Bit#4: Application failure Bit#5: Warning in control software Bit#6: Warning of operation system software...
  • Page 32 Supplementary Operating Instructions CANopen Tab. 9: * MANDA mandatory OPTION optional CONDIT Conditional mandatory Index Name Type Description Categ.* Attr 6002h Alarm codes MANDA HighestSubIndex Hardware alarm MANDA codes 1 Hardware alarm MANDA codes 2 Software alarm codes Bit#0: Software‐ MANDA Fault Bit#1: SoftwareR‐...
  • Page 33 Supplementary Operating Instructions CANopen Index Name Type Description Categ.* Attr Auxiliary device alarm MANDA codes 1 Auxiliary device alarm MANDA codes 2 Auxiliary device alarm MANDA codes 3 Index Name Type Description Categ.* Attr 6003h HighestSubIndex U32 Specific physical MANDA units Physical unit pres‐...

  • Page 34: Emergency

    Supplementary Operating Instructions CANopen Tab. 10: * MANDA mandatory OPTION optional CONDIT Conditional mandatory 2.7.1.5 Alarm action area for measurement devices (404 ) Index Name Type Description Categ. Attr 6509h Al1_action=1 Level min error warn,=3 err 6519h Al2_action =0 inac‐ Level min warning tive 6529h...
  • Page 35 Supplementary Operating Instructions CANopen Tab. 13: Manufacturer specific Error Field (5 Byte): Byte #3: Component no. (channel) Byte #4: Error type Byte #5: Error class Byte #6: free Byte #7: free Tab. 14: Component no. (channel): GMXa Tab. 15: Error type (1-99): - see error table Tab.

  • Page 36: Object Explanations

    Supplementary Operating Instructions CANopen Fault EMCY Emergency Error Reg‐ Manufacturer spe‐ ErrorCode ister cific Error Field Component no. Error Error type class Stroke length adjusted 0xFF01 0x81 0x01 0x27 0x02 0x00 0x00 System error 0xFF01 0x81 0x01 0x2A 0x02 0x00 0x00 Module communication 0x8101 0x11...
  • Page 37 Supplementary Operating Instructions CANopen Bit positions Meaning Internal error Warning (e.g. container filling level) Suction active Lowerer (only in ProMinent sys‐ tems) Calibration invalid Memory metering 0 (LSB) No remote operation possible DeviceControl [Index 0x2A11, Sub‐ The object 'DeviceControl' is used to specify the operating mode index 0x00] more precisely.

  • Page 38: Changing The Canopen Node Address (Node Id)

    NMT command "ResetNode". 2.7.5 Transfer rate (baud rate) As supplied, the device is set to the baud rate 125 kBit/s. This is the ProMinent default baud rate. 2.7.6 Calibration, explanations The pump is precalibrated. The metering volumes can be recali‐...

  • Page 39: Firmware Update

    Supplementary Operating Instructions CANopen 2.7.7 Firmware update The firmware cannot be updated via the CAN-Bus. 2.7.8 Data storage Configuration data (e.g. the determined calibration data) are saved in a power fail-safe memory. 2.7.9 Received directives / standards Fulfilled CAN standards and specifica‐ In respect of the hardware, the device complies with the harmon‐...

  • Page 40: Supplementary Operating Instructions For Modbus Rtu

    Solenoid metering pumps gamma/ X with "Modbus RTU" connec‐ tion differ from standard pumps by the connecting option to a "Modbus RTU" bus system. A "Modbus RTU" pump gamma/ X can either be connected to a "Modbus RTU" bus or be used stand- alone.

  • Page 41: Control Elements

    Supplementary Operating Instructions for Modbus RTU 3.2 Control elements P_G_0095_SW Fig. 7: Control elements "Modbus RTU" status LEDs "Modbus RTU" socket Device LEDs Tab. 25: "Modbus RTU" status LEDs Colour Cause The Modbus does not function correctly. (flashing) yellow The Modbus is currently sending or receiving.

  • Page 42: Electrical Installation

    Supplementary Operating Instructions for Modbus RTU 3.3 Electrical installation CAUTION! Pump can be damaged. The panel plug on the housing can break off. – Never connect a T-coupler directly to the housing. Only connect a cable directly to the housing. CAUTION! Pump can be damaged.

  • Page 43: Modbus Rtu" Implementation

    X GMXa into the serial communication protocol of the Modbus RTU. The metering pump gamma/ X GMXa acts as a slave (Device 1). Communication between the metering pump gamma/ X GMXa (Device 1) and external masters (Device 0) is possible, including a...

  • Page 44: Modbus Rtu" Message Structure

    "Modbus RTU" Modbus Application Protocol Specification V1.1b3. The metering pump gamma/ X GMXa does not emulate every type of MODICON device. The "Modbus RTU" specification describes the "data link layer" and the physical layer.
  • Page 45 Supplementary Operating Instructions for Modbus RTU Component Length Data n bytes CRC check sum 2 byte 3.4.1.1 Slave address The slave address can be set from 1 to 247. Default: 20 3.4.1.2 Function codes Tab. 28: 16 bit values Function code Command Maximum register number in one transaction...

  • Page 46: Device Monitoring

    If emergency mode is required, run the pump using the "external control" terminal on the auxiliary frequency - see "Operating Instructions for the gamma/ X Solenoid Metering Pump GMXa" - "Setup". 3.7 Faults The "Modbus RTU" status LEDs on the Modbus module display...

  • Page 47: Accessories

    The 3 LEDs on top of the pump show the operating and fault sta‐ tuses of the pump itself - see "Operating Instructions for the Sole‐ noid Metering Pump gamma/ X, GMXa". 3.8 Accessories You can use our CAN accessories, below, for a gamma/ X Modbus installation.

  • Page 48: Device Identification" Register

    Supplementary Operating Instructions for Modbus RTU Data type Number of registers UINT8 UINT16 UINT32 STRING[2] STRING[4] STRING[8] STRING[10] STRING[32] 3.9.1 "Device identification" register These register inputs are all only for function code "0x03" (Read only). Reg‐ Parameter Type Description ister Product code UINT32 Option for explicitly identifying the product...

  • Page 49: Production Data Pump Module-Specific" Register

    Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister Modbus module active UINT8 0 - NOT ACTIVE 1 - ACTIVE Baud rate UINT8 0 - 9600 Bits/sec 1 - 19200 Bits/sec 2 - 38400 Bits/sec Modbus address UINT8 1…...

  • Page 50: Current Operating Parameters" Register

    Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister ICT testing time Control STRING[8] ASCII coding 8 characters module Time format: HH:MM:SS Production order service pro‐ STRING[1 ASCII coding 10 characters vider Control module Material number printed circuit STRING[8] ASCII coding 8 characters board Control module Revision number unit Control...
  • Page 51 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1000 Status register UINT32 Bit 0 - reserved Bit 1 - reserved Bits 2 - 4 - operating mode (0 = halt; 1 = manual; 2 = contact; 3 = batch; 4 = analogue) Bit 5 - Error (Error present) Bit 6 - Warnings (Warnings present)
  • Page 52 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister Bit 9 - ERROR DRIVE Bit 10 - ERROR INVALID METERING PARAM‐ ETER Bit 11 - ERROR OVERPRESSURE Bit 12 - ERROR OVERCURRENT Bit 13 - ERROR UNDERVOLTAGE Bit 14 - ERROR AIR IN THE HEAD Bit 15 - ERROR DEGASSING UNSUCCESSFUL Bit 16 - ERROR OVERFLOW BATCH MEMORY...
  • Page 53 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1012 Actual speed INT16 1013 Maximum possible rotational UINT16 TBD speed/hour 1014 Minimum possible metering FLOAT volume/rotation 1016 Current metering volume per FLOAT rotation 1018 Actual capacity FLOAT Dependent on - dosing head fitted - device con‐...

  • Page 54: Setpoint Operating Parameter" Register

    Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1040 Remaining metering quantity FLOAT 0.0 l 1042 Metering quantity of last stroke FLOAT Dependent on - dosing head fitted - metering type - … 1044 Medium system pressure FLOAT 0.0 …...
  • Page 55 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1217 Metering time for batch Min-/max values are also controlled by specifying the "Metering time for batch" 1 … 10,000 sec 1219 Contact factor Step-downs also possible for each contact detected 0.01 …...

  • Page 56: Advanced Configuration" Register

    Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1231 Discharge stroke metering type Enum 0 - OPTIMUM 1 - FAST 2 - SINE 3 - CONTINUOUS 4 - DFMA MODE 1232 Suction stroke metering type Enum 0 - NORMAL 1 - HV1...
  • Page 57 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1402 Message with overpressure Enum Configuration as to how the pump should react to an overpressure event: 0 - WARNING 1 - ERROR 2 - WARNING + ERROR 3 - INACTIVE 1403 Negative pressure message...
  • Page 58 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1410 "Stroke rate 1st user-defined UINT16 For the analogue operating modes - LINEAR point" analogue input CURVE - LOWER SIDE BAND - UPPER SIDE BAND this parameter determines the stroke rate for the first support point of the "Current <->...
  • Page 59 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1422 "Upper user-defined error limit FLOAT For the analogue operating modes - LINEAR current" analogue input CURVE - LOWER SIDE BAND - UPPER SIDE BAND this parameter determines the configurable upper fault threshold for the input current.
  • Page 60 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 1430 Bleeding "operating mode" Enum Configuration as to how automatic bleeding should work 0 - DEACTIVATED 1 - PERIODIC 2 - WITH AIR LOCK 3 - BOTH PERIODIC AS WELL AS WITH AIR LOCK 1431 Bleeding "Air lock reaction"...

  • Page 61: Accessories 1" Register

    Supplementary Operating Instructions for Modbus RTU 3.9.7 "Accessories 1" register These register inputs are all for function code "0x03", "0x06", 0x10 and 0x17 (Read / Write). Reg‐ Description Type Display / purpose ister 2000 Diaphragm monitoring "oper‐ BOO‐ Configuration as to how the pump should react to ating mode"...

  • Page 62: Accessories 3" Register

    Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 2105 "Behaviour in auxiliary" BOO‐ Behaviour with active auxiliary operating mode metering monitoring LEAN 0 - MONITORING DEACTIVATED WITH AUXIL‐ IARY 1 - MONITORING ACTIVATED WITH AUXILIARY 2106 "Activating system interface"...

  • Page 63: Debugging Data" Register

    Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 2204 "Fault threshold cont. mode" UINT8 With continuous level monitoring: level monitoring Specification of a threshold value (in [%] of the maximum liquid level); if this threshold value is not reached, a fault is generated by the level moni‐...
  • Page 64 Supplementary Operating Instructions for Modbus RTU Reg‐ Description Type Display / purpose ister 3012 Average performance solenoid FLOAT 3014 Fan speed UINT16 3015 Effective length of last stroke FLOAT The effective stroke length is composed as fol‐ lows: maximum stroke position - compensation point...

  • Page 65: Supplementary Operating Instructions Profibus

    4.4 Installation..............69 4.5 Operation..............70 4.5.1 General..............70 4.5.2 GSD file..............70 4.5.3 Data objects gamma/ X, GMXa....... 70 4.5.4 Data objects gamma/ L, GALa......... 79 4.1 Prerequisites Personnel must be familiar with the contents of the "Operating Instructions for Solenoid Metering Pump gamma /X, GMXa"! The pump must have the identity code feature "Control types": "R"...

  • Page 66: Setting The Slave Address

    If the master in the PROFIBUS segment assigns ® the slave addresses, manual setting of the slave address is cancelled. The address is set to "120" for the gamma/ X GMXa. ‘Menu’ : press the [Menu] key To access the ‘Information’...

  • Page 67: Special Features In Profibus ® Mode

    BUS. 4.3.2 Display In running PROFIBUS ® mode there are further identifiers in the operating indicator. The current identifier can be found in the "Controls" chapter in the "Solenoid metering pump gamma/ X, GMXa Operating Instructions".

  • Page 68: Leds On The Profibus ® Module

    ‘FlowControl’ parameters. ‘Active’ , in the event of a problem If the metering monitor is set to it only gives a warning with gamma/ L, GALa - the gamma/ X, GMXa can give a warning as a problem or a fault.

  • Page 69: Installation

    Supplementary Operating Instructions PROFIBUS ® 4.4 Installation Bus installation All devices that are members of the bus system, must be con‐ nected in a line. There are up to 32 possible positions (master, slaves, repeaters). At both the beginning and end of the cable, the bus must be termi‐ nated with a terminating resistance.

  • Page 70: Operation

    (keywords, diagnosis, modules, slots). The GSD file can be downloaded from the PROFIBUS ® website and from the ProMinent website. The file‐ name is clearly indicated: GMXA0F4E.GSD . 4.5.3 Data objects gamma/ X, GMXa Tab. 34: Status and control...
  • Page 71 Supplementary Operating Instructions PROFIBUS ® Modul Index Name Modul Diag. Identi‐ Type Data‐ Description e/slot numbe fication flow * name (hex) Name Function Mode 00 – stop 03 – contact 01 – manual 04 – analogue 02 – batch Fault There are faults - see "Fault"...
  • Page 72 Supplementary Operating Instructions PROFIBUS ® Modul Index Name Modul Diag. Identi‐ Type Data‐ Description e/slot numbe fication flow * name (hex) Name Function Cavita‐ Priming tion occurred during cavitation Airlock Air in dosing‐ head Over‐ Excessive back pres‐ pressure sure Under‐...
  • Page 73 Supplementary Operating Instructions PROFIBUS ® Modul Index Name Modul Diag. Identi‐ Type Data‐ Description e/slot numbe fication flow * name (hex) Batch When triggered, the pump is metering the volumes set in the batch code Con‐ Pump meters tact volumes in the predefined time Ana‐...
  • Page 74 Supplementary Operating Instructions PROFIBUS ® Modul Index Name Modul Diag. Identi‐ Type Data‐ Description e/slot numbe fication flow * name (hex) Batch If "Batch Memory" is activated memor and a new batch is activated during a batch metering already in progress, the remaining metering volumes are increased by that of the new batch.
  • Page 75 Supplementary Operating Instructions PROFIBUS ® Modul Index Name Module Diag. Identi‐ Type Data‐ Description e/slot name numb fication flow * (hex) Dosing Fault metering monitor monitoring Dia‐ Dosing head phragm diaphragm rupture broken Airlock Air in dosing‐ head Over‐ Overpressure pres‐...
  • Page 76 Supplementary Operating Instructions PROFIBUS ® Modul Index Name Module Diag. Identi‐ Type Data‐ Description e/slot name numb fication flow * (hex) Warn‐ Name Function ings Min‐ Metering liquid imum is low Calibra‐ tion Dosing Metering moni‐ monitor toring warning Dia‐ Defective dia‐...
  • Page 77 Supplementary Operating Instructions PROFIBUS ® Tab. 37: Strokes / quantity and individual data Module/ Index Name Module Diag. Identifi‐ Type Dataflow Description slot name number cation (hex) Reset Strokes C0,81, If the value changes from 1 ‘Stroke counter’ stroke /quan‐ to 0, the counter tity...
  • Page 78 Supplementary Operating Instructions PROFIBUS ® Encode the byte slot_number as follows:  Slot number: 0 (because only slot 0 is being used)  Encode the byte specifier as follows:  Status specification: 00 constant Reserved  59 bytes subsequently remain freely available (user_data): Tab.

  • Page 79: Data Objects Gamma/ L, Gala

    Supplementary Operating Instructions PROFIBUS ® Order Number Name Explanation Contact memory For "1", the volumes to be deliv‐ ered are added up for each addi‐ tional batch contact; for "0", the remaining volumes are deleted and a new contact process is started (analogous to "batch memory") Setpoint final concentration...
  • Page 80 Supplementary Operating Instructions PROFIBUS ® Please note: Data are stored in the "Big-Endian" format! This means that the byte with the highest value bits is initially stored at the memory location with the lowest address: Example using "number of strokes"- see "data from pump"...
  • Page 81 Supplementary Operating Instructions PROFIBUS ® Start byte Length Data type Name Explanation Unsigned16 SetpointFactor Batch size in batch metering operating mode transmission ratio *100 in "external contact" operating mode (range 0...32767) Unsigned16 SetpointMetfreq Metering frequency in "continual" oper‐ ating mode max.
  • Page 82 Supplementary Operating Instructions PROFIBUS ® Start byte Length Data type Name Explanation Unsigned16 Remaining strokes The number of strokes still to be performed in batch metering in pro‐ gress Unsigned8 Fault Flags for fault sources - see "Fault" table Unsigned8 Warning Flags for warning sources - see...
  • Page 83 Supplementary Operating Instructions PROFIBUS ® Item Name Status "0" Status "1" Calibration Pump not calibrated Pump calibrated Operation Manual mode BUS mode Tab. 42: Fault Item Fault Minimum (storage empty) Fault analogue current Diaphragm rupture (option) Metering monitoring (option) Overflow stroke storage System fault Tab.
  • Page 84 Supplementary Operating Instructions PROFIBUS ® Encode the byte status_type as follows: 1 0 1 1 0 0 0 0  Status type: 48 (manufacturer specific) Flags ‘Status’: 1 constant  Encode the byte slot_number as follows:  Slot number: 0 (because only slot 0 is being used) ...
  • Page 85 Supplementary Operating Instructions PROFIBUS ® Index Name Explanation 0x08 SetpointOperation Operating mode 0=Continuous; 1= Batch; 2=External contact; 3=Analogue 0x09 ActualOperation Operating mode 0=continuous; 1= Batch; 2=External contact; 3=Analogue 0x0A SetpointFactor Batch size in batch metering oper‐ ating mode transmission ratio *100 in "external contact"...
  • Page 86 Supplementary Operating Instructions PROFIBUS ® Value Meaning 0x30 0x31 Transfer OK Date outside of permitted range 0x32 Transfer OK Date protected 0x33 Transfer OK Date rejected, due to device in manual and not in remote opera‐ tion 0x34 Transfer OK Date rejected, due to uninstalled option 0x35...

  • Page 87: Supplementary Operating Instructions For Profinet

    5.5 Operation..............91 5.5.1 General..............91 5.5.2 GSDML File............. 91 5.5.3 Description of the data objects gamma/ X, GMXa... 91 5.5.4 Diagnostic messages and types of data access..97 5.5.5 PLC error and behaviour of the pump..... 98 5.1 Prerequisites Personnel must be familiar with the contents of the "Operating...

  • Page 88: Configuring Profinet

    ® Logic Controller, PC etc.). ‘Automatic’ metering. The gamma/ X, GMXa is factory-set to Even if the fieldbus is set to inactive, the master is able to read- access the pump data defined in its GSDML file. ‘Inactive’ , the settings for the operating If the PROFINET ®...

  • Page 89: Special Features In Active Profinet ® Mode

    Start command. 5.3.2 Displays When PROFINET ® mode is running there are further identifiers in the operating indicator. The current identifier can be found in the "Controls" chapter in the "Solenoid metering pump gamma/ X, GMXa Operating Instructions".

  • Page 90: Leds On The Profinet ® Module

    "Flow" status bit. The metering monitor can be switched on and ‘Metering monitor’ and/or off using the PROFINET ® using the ‘FlowControl’ parameters. ‘Active’ , it issues either a warning If the metering monitor is set to or an error with gamma/ X.

  • Page 91: Installation

    (keywords, diagnostics, modules, sub-modules). The GSDML file can be downloaded from the PROFINET ® website and from the ProMinent website. The file name is clearly indicated: GSDML-V2.32-Prominent-GMXa-20170721.xml. 5.5.3 Description of the data objects gamma/ X, GMXa Tab. 47: Status and control...
  • Page 92 Supplementary Operating Instructions for PROFINET ® Module/ Index Name Module Type Dataflow * Description slot name Name Function 01 – manual 04 – analogue 02 – batch Error There are errors - see "Errors" Warn‐ There are warnings ings - see "Warnings" Hand Pump has been stop...
  • Page 93 Supplementary Operating Instructions for PROFINET ® Module/ Index Name Module Type Dataflow * Description slot name Name Function Bleeding Pump vented [Start/Stop] key; if Start / Start / Control UINT8 Corresponds to Stop Stop = 0, then the pump is stopped Reset UINT8 If the Reset value is switched from 1 to...
  • Page 94 Supplementary Operating Instructions for PROFINET ® Module/ Index Name Module Type Dataflow Description slot name Ana‐ Analogue in con‐ logue centration mode (con‐ centr.) nominal Flow FLOAT32 S Metering capacity setpoint in litres / hour flow rate rate Actual FLOAT32 L Metering capacity actual value flow rate max.
  • Page 95 Supplementary Operating Instructions for PROFINET ® Tab. 49: Error / Warning Module/ Index Name Module Type Dataflow Description slot name Error Error / UINT32 Name Function Warning Minimum Metering medium level is too low Batch Too many metering strokes: > 100 000 Analogue Analogue current <...
  • Page 96 Supplementary Operating Instructions for PROFINET ® Module/ Index Name Module Type Dataflow Description slot name Warn‐ UINT16 Name Function ings Minimum Metering liquid is Calibra‐ tion Metering Metering monitor monitor warning Dia‐ Faulty diaphragm phragm in the dosing rupture head Airlock Air in the dosing head...

  • Page 97: Diagnostic Messages And Types Of Data Access

    Supplementary Operating Instructions for PROFINET ® Tab. 50: Strokes / quantity and individual data Module/ Index Name Module Type Dataflow * Description slot name Reset Strokes/ UINT8 If the value changes from 1 to 0, ‘Stroke counter’ (total stroke quantity counter number of strokes) is reset Reset...

  • Page 98: Plc Error And Behaviour Of The Pump

    Supplementary Operating Instructions for PROFINET ® 5.5.5 PLC error and behaviour of the pump PLC error Behaviour of the pump IOPS = bad Stopped Disconnected connection Stopped Mains power on Stopped...
  • Page 100 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 983829, 5, en_GB © 2015...

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