Ingersoll-Rand 900S067 Manual
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Ingersoll-Rand 900S067 Manual

Ingersoll-Rand 900S067 Manual

5 gallon pump
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5 GALLON PUMP MANUAL
Operating Instructions 5 Gallon Pump
Chop & Check Foot Valve
1 ¼ inch Side Port Check Valve
1 3/8 inch Packing Glands
1 inch Side Port Check Valve
PDE & HDE Elevators
Doc# JDSPumpManual.doc
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Rev. A
July 2005

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  • Page 1: Table Of Contents

    5 GALLON PUMP MANUAL Safety Information Operating Instructions 5 Gallon Pump 6 inch Air Cylinder 8 inch Air Cylinder 10 inch Air Cylinder Air Valve Assembly Connector Assembly Chop & Check Foot Valve 1 ½ inch Packing Gland 1 ¼ inch Side Port Check Valve Double Ball Foot Valve 1 3/8 inch Packing Glands 1 inch Side Port Check Valve...

  • Page 2: Safety Information

    Liabilities due to errors in the manual are only limited to replacement of the manual. Ingersoll-Rand reserves the right to change information contained in this manual or the program without notice at anytime.

  • Page 3: Specifications

    Air Supply and bleed the material 900-058C & 900-059C pressure from the pumping system. Air Motor: SPECIFICATIONS 900SO67 4 in. 900S068 6 in. 900S067 Air Motor 4 inch 900S069N 8 in. 900S068 Air Motor 6 inch 900S070N 10 in. 900S069N Air Motor 8 inch 900-022...
  • Page 4 5 GALLON PUMP ASSEMBLY ELEVATOR DRUM LOADING PROCEDURE 1) Close the Air Motor On-Off Lock-Out Valve. 2) Raise the Elevator by turning the hand valve to Lubricator Air Motor the up position. Pressure Regulator 3) Disconnect the follower plate air hose assembly and close the manual ball valve.
  • Page 5 5 GALLON PUMP ASSEMBLY MAINTENANCE SCHEDULE Check for Air and Fill the Lubricator Material Leaks With #10w Oil Monthly Weekly Check for Loose Hand Valve Must Fittings Monthly Be in the Down Position Adjust Packing Gland Weekly Check Oil Level Bleed Air From In the Packing Foot valve Every...

  • Page 6: Operation

    OPERATOR'S MANUAL 900S068 900S068 6 INCH AIR MOTOR ASSEMBLY IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT Control Valve WHEN REPAIRING THE AIR MOTOR TURN OFF 360-604 THE AIR SUPPLY AND BLEED THE MATERIAL Air Valve PRESSURE FROM THE PUMPING SYSTEM.
  • Page 7 900S068 6 inch Air Motor figure 2 Main Directional Valve How the Pneumatic Circuit works 1) Air pressure is sent to the Main Direction valve and Control Valve from the air valve inlet port. Control Valve 2) The Main Directional Valve Sends air PSI to either the up or down port of the air cylinder.
  • Page 8 900S068 6 inch Air Motor Air Motor Part Description In Repair Kit Part No. Amount Description 350-008 O’ring Main air Valve 360-469 O’ring Top of air cylinder 400-023 Packing Nut 350-010 O’ring Piston seal in Packing Nut 350-130 O’ring Packing Nut thread seal 300-852 Lower Poppet Valve 300-854...

  • Page 9: Inch Air Cylinder

    900S068 6 inch Air Cylinder Rebuilding Disassembly: ENSURE THAT THE AIR PRESSURE AND MATERIAL PRESSURE IS TURNED OFF BEFORE REBUILDING. 1) Remove the Tubing from the Lower Poppet. 2) Remove the three hex head bolts that hold the Air Valve to the Air Cylinder a) Remove the Air Valve from the Air Cylinder Twisting helps remove it from the cylinder.

  • Page 10: Inch Air Cylinder

    OPERATOR'S MANUAL 900S069N 900S069N 8 INCH AIR MOTOR ASSEMBLY IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. Air Valve Assembly Exhaust...
  • Page 11 900S069N 8 inch Air Motor figure 2 How the Pneumatic Circuit works Main Directional Valve 1) Air pressure is sent to the Main Direction valve and Control Valve from the air valve inlet port. 2) The Main Directional Valve Sends air pressure to either the up or down port of the air cylinder.
  • Page 12 900S0690N 8 inch Air Motor Air Motor Part Description In Repair Kit Part No. Amount Description 402-260 8 inch gasket 350-008 O’ring Main air Valve 360-469 O’ring Top of air cylinder 400-023 Packing Nut 350-010 O’ring Piston seal in Packing Nut 350-130 O’ring Packing Nut thread seal 300-852...
  • Page 13 900S069N 8 inch Air Cylinder Rebuilding Dissassembly: Ensure that the Air Pressure and Material Pressure is turned off before rebuilding. 1) Remove the Tubing from the Lower Poppet. 2) Remove the three hex head bolts that hold the Air Valve to the Air Cylinder a) Remove the Air Valve from the Air Cylinder Twisting helps remove it from the cylinder.

  • Page 14: Connector Assembly

    OPERATOR'S MANUAL 900S070N 900S070N 10 INCH AIR MOTOR ASSEMBLY IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT REPLACEMENT PROCEDURE WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. SERVICE KITS Use only Johnstone replacement parts to insure compatibility and longest life.
  • Page 15 900S070N 10 inch Air Motor figure 2 How the Pneumatic Circuit works Main Directional Valve 1) Air pressure is sent to the Main Direction valve and Control Valve from the air valve inlet port. 2) The Main Directional Valve Sends air pressure to either the up or down port of the air cylinder.
  • Page 16 900S070N 10 inch Air Motor Air Motor Part Description In Repair Kit Part No. Amount Description 402-261 10 inch gasket 350-008 O’ring Main air Valve 360-469 O’ring Top of air cylinder 400-023 Packing Nut 350-010 O’ring Piston seal in Packing Nut 350-130 O’ring Packing Nut thread seal 300-852...
  • Page 17 900S070N 10 inch Air Cylinder Rebuilding Dissassembly: Ensure that the Air Pressure and Material Pressure is turned off before rebuilding. 1) Remove the Tubing from the Lower Poppet. 2) Remove the three hex head bolts that hold the Air Valve to the Air Cylinder a) Remove the Air Valve from the Air Cylinder Twisting helps remove it from the cylinder.
  • Page 18 300-852 LOWER POPPET ASSEMBLY WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM Repair Kit 300-855 Includes: 300-854 Poppet Pin sub-assembly. 350-312 O’ring 350-336 O’ring 360-514 Spring 360-479 Retaining Ring. Rebuilding Instructions: Assembly: Disassembly:...
  • Page 19 300S826 Air Valve Assembly figure #8 Air Valve Part Description 300S826RK Repair Kit Detail In Repair Part No. Amount Description Number 360-604 Control Valve 350-568 ¾ NPT Silencer 350-916 Socket Head Screw ¼-20 x 2 ¾ 360-097 3/8 in Eye bolt 402-313 Valve Body 360-518...
  • Page 20 300S826 Air Valve Assembly Rebuilding Instructions WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM 402-313 figure #9 DISASSEMBLY: 1) Remove the Tubing from the Lower Poppet. 2) Remove the three hex head bolts that hold the Air Valve to the Air Cylinder. a) Remove the Air Valve from the Air Cylinder b) Twisting helps remove it from the cylinder.
  • Page 21 300S826 Air Valve Assembly Rebuilding Instructions ASSEMBLY: 1) Install the O’rings 350-420 and 350-362 on the Upper Poppet Retainer and lubricate. 2) Lubricate the300-856 Upper poppet Pin assembly and install it into Upper Poppet Retainer. 3) Drop the 360-514 Spring into the Upper Poppet bore of the 402-314 Adaptor and screw the Upper poppet assembly and torque to 20 Ft.
  • Page 22 300-853 Upper Poppet Assembly WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM Repair Kit 300-857 Includes: Poppet Pin sub-assembly 300-856 O’ring 350-420 O’ring 350-362 Spring 360-514 Retaining Ring 360-479. DISASSEMBLY: 1) Remove the Tubing from the Lower Poppet.

  • Page 23: Troubleshooting

    TROUBLE SHOOTING Problem Cause Solution AIR MOTOR / AIR VALVE Air blowing out Loose valve body (402-313). Tighten four bolts (350-916). exhaust port. Worn slide valve (402-316). Replace. Worn valve plate (402-317). Replace. Worn valve gasket (402-246). Replace gasket. Worn O'ring of air motor Replace o'ring.
  • Page 24 OPERATOR'S MANUAL 900-022 900-022 - 5 and 55 Gallon Connector Assembly. IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT ADJUSTING CONNECTOR: WHEN REPAIRING THE AIR MOTOR TURN OFF 1) Loosen the 350-025 Jam Nut from the THE AIR SUPPLY AND BLEED THE MATERIAL displacement rod.
  • Page 25 OPERATOR'S MANUAL 900-001 900-001 CHOP AND CHECK FOOT VALVE ASSEMBLY IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. SERVICE KITS Use only Johnstone replacement parts to insure compatibility and longest life.
  • Page 26 900-001 CHOP AND CHECK FOOT VALVE Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 27 900-001 FOOT VALVE REMOVAL and INSTALL FROM PUMP WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. THE AIR MOTOR AND FOOT VALVE ARE VERY HEAVY. 1) Remove the Air Motor from the Pump. d) Lift the Air Motor off of the Foot Valve.
  • Page 28 900-001 FOOT VALVE REBUILDING INSTRUCTIONS DISASSEMBLY: 1) Clamp the Upper Pump Housing in a vice. 2) Remove the Primer Check. a) Hold the Piston Rod from moving using a 1 1/8” wrench. b) Remove the Nylock Jam Nut using a 15/16” Socket c) Unscrew the shovel Check (counter clockwise).
  • Page 29 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION FOOT VALVE Material leakage from Loose connections. Tighten threads on housings. pump housing Cut o ring. Disassembly and replace o ring. Check seated crooked in Check for worn seat area in housing. housings. Cracked housing. Replace housing.
  • Page 30 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION FOOT VALVE Pump not delivering Foreign objects holding Clean checks. material on down stroke lower checks open. (not creating pressure) Worn out lower check. Replace lower check (See tolerance chart). Worn out shovel rod. Replace shovel rod (See tolerance chart).

  • Page 31: Installation

    OPERATOR'S MANUAL 300-972F3 300-972F3 1 ½ INCH PACKING GLAND IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE PACKING GLAND TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. ASSEMBLY 1) Lubricate the seals and wiper.

  • Page 32: 300-972 1 ½ Inch Packing Gland

    OPERATOR'S MANUAL 300-972 300-972 1 ½ INCH PACKING GLAND IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE PACKING GLAND TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. ASSEMBLY 1) Lubricate all of the seals and brass adapters.
  • Page 33 300-442S 1 ¼ INCH SIDE PORT CHECK ASSEMBLY IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE SIDE PORT CHECK TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. Repair Kit 300-442RK Includes: 300-847 Bleeder Valve 350-028 1 ½”...
  • Page 34 OPERATOR'S MANUAL 300-701P &300-701PS 300-701P DOUBLE BALL WITH POLYSEALS 300-701PS DOUBLE BALL WITH SLEEVE IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE AIR MOTOR TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PACKING PRESSURE FROM THE PUMPING SYSTEM.
  • Page 35 300-701P & 300-701PS DOUBLE BALL FOOT VALVE 300-701P 300-701PS Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 36 300-701P & 300-701PS DOUBLE BALL FOOT VALVE REFERENCE: USED IN PACKING 300-701P GLAND FOOT VALVE 402-756 DISPLACEMENT 300-847 402-812 BLEEDER PUMP HEAD VALVE USED IN 300-701PS FOOT VALVE 360-470 350-024 POLYSEAL O’RING 402-424 UPPER MATERIAL 401-242 403-082 TUBE SPACER SLEEVE ASSEMBLY 350-024 401-241...

  • Page 37: Disassembly Procedure

    300-701xx FOOT VALVE REBUILDING INSTRUCTIONS DISASSEMBLY PROCEDURE: 1) Clamp Pump Head (weldment) in vice. 2) Remove connector assembly from the Displacement Rod of the foot valve. 3) Remove Inlet Valve Nut from lower end of foot valve. 4) Remove O’ring from Inlet Valve Nut. 5) Remove the Lower Ball Seat and Lower Ball from the Piston Container.

  • Page 38: Assembly Procedure

    300-701xx FOOT VALVE REBUILDING INSTRUCTIONS ASSEMBLY PROCEDURE 1) Clamp the Upper Ball Seat in a Vice. 2) Place the Upper Ball on the Upper Ball Seat. 3) Screw the Displacement Rod on the Upper Ball Seat and tighten to 50 Ft. Lbs. a) The Upper Ball should move freely in the Displacement Rod.

  • Page 39: Double Ball Foot Valve

    TROUBLE SHOOTING A SERIES #3 DOUBLE BALL FOOT VALVE PUMP NOT DELIVERING MATERIAL ON THE UP STROKE Air inside Foot Valve. Bleed Air. The upper ball not seating properly on the ball seat. (located in the displacement rod) Cracked upper ball seat or ball held open with material. Internal polyseals are worn out.
  • Page 40 OPERATOR'S MANUAL 300-991F3 300-991F3 1 3/8 INCH PACKING GLAND IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE PACKING GLAND TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. ASSEMBLY 1) Lubricate the seals and wiper.
  • Page 41 OPERATOR'S MANUAL 300-991P 300-991P 1 3/8 INCH PACKING GLAND IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE PACKING GLAND TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. ASSEMBLY 1) Lubricate all of the seals and brass adapters.
  • Page 42 OPERATOR'S MANUAL 300-442-1 300-442-1 1 INCH SIDE PORT CHECK ASSEMBLY IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE SIDE PORT CHECK TURN OFF THE AIR SUPPLY AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM. Repair Kit 300-442RK Includes: 300-847 Bleeder Valve 350-028 1 ½”...
  • Page 43 OPERATOR'S MANUAL 900-134 900-134 PAIL DOUBLE ELEVATOR ASSEMBLY 5 GALLON IMPORTANT: WHEN REPAIRING THE ELEVATOR TURN OFF THE AIR SUPPLY AND BLEED THE AIR PRESSURE BEFORE, OPERATING, OR SERVICING THIS EQUIPMENT 350-034 Hex Nut 401-551 Lower Support 360-072 End Cap 360-052 Snap Ring 400-099 Piston Rod 361 690 Guide Bushing...
  • Page 44 OPERATOR'S MANUAL 900-124 900-124 Heavy Duty Elevator Assembly 55 Gallon WHEN REPAIRING THE ELEVATOR TURN OFF THE AIR SUPPLY AND BLEED THE AIR PRESSURE BEFORE, OPERATING, OR SERVICING THIS EQUIPMENT REBUILDING 1) Remove the pump assembly by unscrewing the 360-089 screw and removing the upper support.

  • Page 45: Empty Drum Crossover

    OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT NOTE: WHEN REPAIRING THE PNEUMATICS TURN OFF THE AIR SUPPLY AND BLEED THE AIR PRESSURE FROM THE PUMPING SYSTEM. DESCRIPTION Pilot Regulator 364-607 User friendly pump control box where all of the controls are at the front of the pump.
  • Page 46 OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 47 OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 48 OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 49 OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 50 OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 51 OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 52 OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS Doc# JDSPumpManual.doc Rev. A July 2005...
  • Page 53 OPERATOR'S MANUAL 2-PRAR2 AUTOMATIC CROSSOVER PUMP PNEUMATICS Item Number IR Part Number Description Quantity 364-575 Guage - 100 psi 364-576 Regulator Valve 364-577 Nut for Regulator 364-578 Push Button Black 364-579 Push Button Red 364-580 Push Button Green 364-581 Hand Valve 364-582 OR Element 364-583...
  • Page 54 OPERATOR'S MANUAL 900-130 900-130 55 Gallon Follower Plate IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT WHEN REPAIRING THE FOLLOWER PLATE TURN OFF THE AIR MOTOR SUPPLY PRESSURE AND BLEED THE MATERIAL PRESSURE FROM THE PUMPING SYSTEM.

  • Page 55: Follower Plates

    OPERATOR'S MANUAL 900-016 900-016 5 Gallon Follower Plate IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT 350-200 FEMALE 350-071 DISCONNECT PIPE NIPPLE 350-041 BALL VALVE 401-101 BLEEDER 360-095 PIPE NIPPLE 350-213 REDUCER BUSHING 360-010 FOLLOWER 350-186 SEAL HEX SCREWS WHEN REPAIRING THE FOLLOWER PLATE...

This manual is also suitable for:

900s068900s069n900s070n

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