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Summary of Contents for Ingersoll-Rand LMI KML Series
- Page 1 Operation and Maintenance Manual KML-SERIES Peristaltic Metering Pump / Operation and Maintenance Manual...
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Page 2: Table Of Contents
KML - SERIES Table of Contents 1 | INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 6 | OPERATING MODES . -
Page 3: Introduction
KML - SERIES Introduction Thank you for purchasing an LMI KML Peristaltic Metering Pump. Items supplied vary according to product configuration. Make sure that the items supplied and the information on the nameplate correspond to the order confirmation. Check the individual packaging and the product visually for damage caused by inappropriate handling during shipment. -
Page 4: Pump Specifications
KML - SERIES Introduction 1.4 | PUMP SPECIFICATIONS Operating Temperature ........-40°C - 50°C (14°F - 22°F) Humidity . -
Page 5: Service Point Information
KML - SERIES Introduction 1.6 | SERVICE POINT Pumps are given a special QR code before shipping. When maintenance is necessary, a plant engineer or technician uses a phone to scan the code, bringing up a list of replacement parts, service guidelines, a contact request, and other information. You may obtain information about ordering spare parts, documentation, and manuals here. -
Page 6: Model Description Chart
KML - SERIES Model Description Chart 2.1 | MODEL CODE EXPLANATION Sample Part Number: KML2-4-ACG1-0 Series Frame 2 - Size 2 3 - Size 3 4 - Size 4 Power Cord 4 - US 115V 5 - US 230V 6 - EU 8 - Australia / New Zealand 9 - UK Connector... -
Page 7: Materials Of Construction
KML - SERIES Model Description Chart 2.2 | MATERIALS OF CONSTRUCTION Enclosure Pumphead Roller Assembly Tube Element Pumphead Cover Roller Cover Screws MATERIAL OF CONSTRUCTION MATERIAL OF CONSTRUCTION ENCLOSURE POWDER COATED ALUMINUM ROLLER BEARINGS 316 SS PUMP HEAD PBT THERMOPLASTIC ROLLER SHAFT 316 SS COVER... -
Page 8: Available Tube Assemblies
KML - SERIES Model Description Chart 2.4 | AVAILABLE TUBE ASSEMBLIES MATERIAL PART # GPH L/H PSI BAR MATERIAL PART # GPH L/H PSI BAR AAD1 AAH1 28.4 108 100 AAE2 16.8 110 AAH2 53.7 204 100 AAG2 17.1 65.1 110 AAL1 99.5 378 KML2... -
Page 9: Operating And Safety Precautions
KML - SERIES Operating and Safety Precautions 3.1 | SAFETY SYMBOL IDENTIFICATION Hot Surface Do not scrub static Crushing Hazard Read Manuals spark Explosion Supplied Hazard With Product 3.2 | EXPLANATION OF SAFETY SIGNAL WORDS DANGER! Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. -
Page 10: Product Parts Information
KML - SERIES Operating and Safety Precautions Over Pressure Protection: To ensure safe operation of the pump it is recommended that some type of safety / pressure relief valve be installed to protect the piping and other system components from failing due to excessive pressure. -
Page 11: Installation
KML - SERIES Installation 4.1 | POWER REQUIREMENTS Electric shock is a real possibility with any electrical device. Grounding conductors and grounding-type attachment plugs are included with pumps. To reduce risk of electric shock, ensure that it is connected to a properly grounded receptacle. -
Page 12: I/O Board
KML - SERIES Installation 4.2.1 | I/O BOARD INPUT: DCI-1 – Dry Contact Input for remote stop signal DCI-2 – Dry Contact Input pump direction DCI-3 – Dry Contact Input for start signal PWM – Input for Frequency (10-2000Hz) control 0-10V –... -
Page 13: Best Practices
KML - SERIES Installation 4.3 | BEST PRACTICES Peristaltic pumps are self-priming and do not allow backflow up to rated pressure. No valves are required in inlet or discharge line, however may be useful in some circumstances: » In case of a pumphead or tube failure, users can install a check valve between the pump and the discharge pipework to prevent pressurised fluid from backflowing. -
Page 14: Pre Operation Checklist
KML - SERIES Installation 4.4 | PRE OPERATION CHECK LIST CHECK LIST Pumps have been completely installed in their final location, piping has been connected, and motors are energized to allow running of the pumps. Proper electrical voltage is supplied and connected to pumps and controls Remote signal amperage and voltage is within pump limits. -
Page 15: Getting Started
KML - SERIES Getting Started 5.1 | USER INTERFACE A User interface is the Point of User -System interaction and communication on a device. This included Dispaly screen and Keypad. User interface enables users to effectively control the device they are interacting with. 5.2 | UNDERSTANDING THE DISPLAY 5.2.1 | HOME SCREEN 5.59... -
Page 16: Keypad
KML - SERIES Getting Started 5.3 | KEYPAD LMI KML-Series pumps are equipped with a 13-button keypad and color display. RUN Button HOME Button » When pump is OFF, press and hold to turn » Always returns to home screen. Edited data is pump ON. -
Page 17: Icons
KML - SERIES Getting Started 5.4 | ICONS ICON NAME FUNCTION Pump Speed Adjust pump speed in manual mode Settings menu contains access to system menu, tube settings, calibration, Settings communications, and log files Adjust display settings, languages, display units, password and security, System auto restart, and about information Tube Settings... - Page 18 KML - SERIES Getting Started ICON NAME FUNCTION Lock Enables passcode security Rotation direction CCW Direction setting is counterclockwise Rotation direction CW Direction setting is clockwise 18 lmi@irleads.com Lmipumps.com LMI KML-Series Operation and Maintenance Manual ...
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Page 19: Quick Start Guide
KML - SERIES Getting Started 5.5 | QUICK START GUIDE 5.5.1 | SETTINGS SCREEN HOME I SETTINGS SYSTEM TUBING SETTINGS CALIBRATION IO SETTINGS LOG FILES ABOUT 5.5.1.1 | SYSTEM SCREEN Selecting the System menu offers the following options: HOME I SETTINGS I SYSTEM Display Settings Password Auto Restart... -
Page 20: System - Display Settings
KML - SERIES Getting Started SYSTEM - DISPLAY SETTINGS: HOME I SETTINGS I SYSTEM I DISPLAY SETTINGS Language: English Units Home Screen Timeout: seconds Backlight Timeout: SYSTEM - DISPLAY SETTINGS - LANUGAGE: HOME I SETTINGS I SYSTEM I DISPLAY SETTINGS l LANGUAGE Select language English English... - Page 21 KML - SERIES Getting Started SYSTEM - DISPLAY SETTINGS - UNITS HOME I SETTINGS I SYSTEM I DISPLAY SETTINGS l UNITS Select units and Press OK Gal/Hr mL/min L/Hr Gal/min Gal/Hr SAVE & EXIT % of MAX SPEED SYSTEM - DISPLAY SETTINGS - HOME SCREEN TIMEOUT AND BACKLIGHT: Use soft buttons to select Home Screen or Backlight Timeout.
- Page 22 KML - SERIES Getting Started SYSTEM - AUTO-RESTART HOME I SETTINGS I SYSTEM l AUTO RESTART Once Power is restored: Return to last con guration Return to local mode with pump stopped SAVE & EXIT 5.5.2 | TUBE CHANGE SCREEN Tube change screen under settings menu gives users two options: install new tube element or view and edit maintenance interval settings.
- Page 23 KML - SERIES Getting Started TUBE CHANGE – INSTALL NEW TUBE ELEMENT The pump will display brief instructions for the tube change procedure. For complete instructions including safety protocols see Section 7.0 Maintenance, follow the on-screen prompts, or scan the pump QR code to access a tube change maintenance video online.
- Page 24 KML - SERIES Getting Started TUBE CHANGE – INSTALL NEW TUBE ELEMENT The tube change is now complete. It is recommended to calibrate the pump after a new tube is installed, and reset the maintenance interval counter if desired. HOME I SETTINGS I TUBING I TUBE CHANGE (9) Reset tube run time counter Calibrate pump Maintenance reminder settings...
- Page 25 KML - SERIES Getting Started SETTINGS – TUBE CHANGE – MAINTENANCE INTERVAL SETTINGS Once 90% of the maintenance interval has passed, the pump will display a notice on the home screen: Set: 471 Enc: 0 5.59 REMOTE LOCAL Control: MANUAL Gal / Hr <10% Tube Life Remaining...
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Page 26: Calibration Screen
KML - SERIES Getting Started 5.5.3 | CALIBRATION SCREEN CALIBRATION SCREEN - CALIBRATION PROCEDURE » Enter Calibration Mode » Press start button. Pump will run for 30 seconds. » Pump will ask user to input volume pumped in mL » Input volume and press [save] NOTE: Resetting Factory Calibration will reset pump flow rate to initial tubeset default provided with pump. -
Page 27: I/O Settings Screen
KML - SERIES Getting Started 5.5.4 | I/O SETTINGS I/O SETTINGS SCREEN Select an option to modify parameters. Active I/O method is highlighted. NOTE: The highlighted option is what the pump will automatically switch to when the LOCAL/REMOTE button is pressed from the home screen. HOME I SETTINGS I IO SETTINGS SCDA Industrial Protocols... -
Page 28: Log Screen
KML - SERIES Getting Started 5.5.5 | LOG LOG SCREEN Use this screen to export logged events to USB. HOME I SETTINGS I LOG FILES Export Log File View alarms, warnings, and logged events on-screen by selecting the information icon from the home screen. 5.59 REMOTE LOCAL... -
Page 29: About Screen
KML - SERIES Getting Started 5.5.6 | ABOUT ABOUT SCREEN Use this screen to display pump serial number. This screen is also used for firmware updates and communications upgrades. Contact your distributor or www.lmipumps.com for questions regarding firmwware updates and communication upgrades.. -
Page 30: Operating Modes
KML - SERIES Operating Modes 6.1 | MANUAL MODE In manual mode, also called local mode, the pump is looking for speed, direction, and start/stop command at the keypad only. The pump will not accept any remote inputs other than remote stop (E-stop) while in Manual mode. - Page 31 KML - SERIES Operating Modes The pump can be configured to accept an analog signal for speed control The pump can also scale the signal as needed. Speed input displays the scaled value for pump operation according to the the incoming signal value.
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Page 32: Industrial Protocols
KML - SERIES Operating Modes Four Configurable Relay outputs: » Disabled » General Alarm » In Auto » Door Open » Leak Detected » Pump Off » Remote Stop Alarm » Remotely Controlled HOME I SETTINGS I IO SETTINGS I SCADA l OUTPUT RELAYS RELAY 1 RELAY 2 RELAY 3 RELAY 4 Disabled... -
Page 33: Modbus Rtu
KML - SERIES Operating Modes 6.2.2.1 | MODBUS RTU Configure device address to connect MODBUS RTU" HOME I SETTINGS I IO SETTINGS I INDUSTRIAL PROTOCOLS I MODBUS RTU RS485: 115200, 8-NONE-1 DEVICE ADDRESS 0 -> 255 SAVE & REBOOT 6.2.2.2 | MODBUS TCP Configure TCP port to connect MODBUS TCP HOME I SETTINGS I IO SETTINGS I INDUSTRIAL PROTOCOLS I MODBUS TCP IP: 0.0.0.0 (DHCP) -
Page 34: Rs 485
KML - SERIES Operating Modes 6.2.2.3 | RS 485 Configure RS485 BAUD, Parity and Stop parameters HOME I SETTINGS I IO SETTINGS I COMM SETTINGS l RS485 SETTINGS BAUD PARITY STOP 115200 NONE Disabled DATA BITS: 8 SAVE & REBOOT 6.2.3 | BATCH / DOSE MODE Navigate to dose settings by selecting the pump speed icon on the home screen. -
Page 35: Batching
KML - SERIES Operating Modes 6.2.3.2 | BATCHING In Dose mode, the doses will continue until the pump is manually stopped. Minimum dose size will be limited to the volume of one revolution of the rotor. This is automatically calculated by the factory or calibrated values. Dose speed will default to the manual set speed speed. -
Page 36: Maintenance
KML - SERIES Maintenance 7.1 | ROUTINE INSPECTION Pump and accessories should be inspected weekly. Inspect all components for signs of leaking or chemical attack. Replace damaged or worn components immediately. Cracking, crazing, discoloration and the like during first week of operation are signs of chemical attack. Inspect check valve and pressure relief valves periodically to ensure performance. - Page 37 KML - SERIES Maintenance » Remove the tube. » Inspect the pump head chamber, rotor assembly, and pump head cover. Wipe away any dirt and debris. » Install the new tube. Ensure the tube fittings are properly aligned and secure within the pumphead. »...
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Page 38: Rotor Assembly Replacement
KML - SERIES Maintenance 7.3 | ROTOR ASSEMBLY REPLACEMENT » Remove the tube assembly according to O&M Instructions. » The rotor assembly can be removed by hand. » Inspect and wipe down the pump head and shaft. » Inspect and wipe down the optical sensor »... -
Page 39: Spare Parts
KML - SERIES Maintenance 7.4 | SPARE PARTS Contact your distributor or www.lmipumps.com for ordering information, or access LMI Service Point via the QR code on your pump. LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 39 ... - Page 40 KML - SERIES Maintenance KML2 SPARE PARTS Part Item Description Max Flow Pressure Number Rotor Assembly for AD1 tubes, includes spacer bushings K2-R-A Tube Assembly, 1/2" NPT/BSPT and 3/8" tube compression, XL, 0.075" ID K2-AAD1 Rotor Assembly for BH1 tubes, includes spacer bushings K2-R-B Tube Assembly, 1/2"...
- Page 41 KML - SERIES Maintenance KML3 SPARE PARTS Part Item Description Max Flow Pressure Number Rotor Assembly for AD1 tubes, includes spacer bushings K3-R-A Tube Assembly, 1/2" NPT/BSPT and 3/8" tube compression, XL, 0.075" ID K3-AAD1 Rotor Assembly for KL tubes, includes spacer bushings K3-R-B Tube Assembly, 1/2"...
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Page 42: Troubleshooting
KML - SERIES Troubleshooting 8.1 | TROUBLESHOOTING GUIDE PROBLEM POSSIBLE REASON RESOLUTION Run pump slower to allow more time for tube to restitute. Viscosity too high. Select larger tube and run slower. Improve suction pressure. Run pump slower to allow more time for tube to restitute. Ensure fittings and connections are tight so that no air may enter suction line. - Page 43 KML - SERIES Troubleshooting 8.1 | TROUBLESHOOTING GUIDE PROBLEM POSSIBLE REASON RESOLUTION Tube not installed correctly. Check installation of tube. Fluid temperature too high. Reduce fluid temperature. Mechanical damage to tube from solids. Use suction strainer to prevent solids from entering pump. Tube Fails Prematurely.
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Page 44: Error Codes
KML - SERIES Troubleshooting 8.2 | ERROR CODES 44 lmi@irleads.com Lmipumps.com LMI KML-Series Operation and Maintenance Manual ... -
Page 45: Agency & Compliance
KML - SERIES Agency & Compliance 9.1 | CERTIFICATES LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 45 ... -
Page 46: Warranty Declaration
KML - SERIES Warranty Declaration. 10.1 | FLUSH & DECONTAMINATION Any returns of pumps or parts for repair or warranty inspection must be pre-approved by customer service. Also, the Flush and Decontamination document on the following pages must be completed and submitted to customer service for approval. - Page 47 KML - SERIES Warranty Declaration. FLUSHING & DECONTAMINATION CERTIFICATION PAGE 2 OF 2 Process Liquid: __________________________________________________________ Decontamination Liquid: ___________________________________________________ Flushing Liquid: _________________________________________________________ • All equipment returned must be completely drained, flushed & decontaminated of all process fluids internally & externally. Completed form along with SDS must be submitted PRIOR to receiving RMA # &...
- Page 48 About Ingersoll Rand Inc. Ingersoll Rand Inc. (NYSE:IR), driven by an entrepreneurial spirit and ownership mindset, is dedicated to helping make life better for our employees, customers and communities. Cus- tomers lean on us for our technology-driven excellence in mission-critical flow creation and industrial solutions across 40+ respected brands where our products and services excel in the most complex and harsh conditions.
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