1. Manuals
  2. Brands
  3. ZUCCHETTI Manuals
  4. Inverter
  5. AZZURRO 1PH BZT500
  6. User manual

ZUCCHETTI AZZURRO 1PH BZT500 User Manual

Retrofit storage inverter, rechargeable lfp battery system, ac battery
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
USER'S MANUAL
RETROFIT
STORAGEINVERTER
1PH-BZT5000
-; :- ZUCCHETTI �
"'
, .•
Centro Sistemi
ii:: : :.
0•

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AZZURRO 1PH BZT500 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ZUCCHETTI AZZURRO 1PH BZT500

Summary of Contents for ZUCCHETTI AZZURRO 1PH BZT500

  • Page 1 USER'S MANUAL RETROFIT STORAGEINVERTER 1PH-BZT5000 -; :- ZUCCHETTI � "' , .• Centro Sistemi ii:: : :. 0•...
  • Page 2 Datasheets, technical notes, certifications and warranty terms and conditions are also available on the above platforms. Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it –...
  • Page 3 Rechargeable LFP Battery System (AC Battery) AZZURRO 1PH BZT500 User Manual 2/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 4: Table Of Contents

    Table of Contents Basic safety information ................................10 1.1. Safety instructions ................................. 10 1.2. Requirement for installation and maintenance......................10 1.3. Equipment labelling protection ............................10 1.4. Installation requirements ..............................10 1.5. Caveat ......................................11 1.5.1. Shipping requirements ................................ 11 1.5.2.
  • Page 5 3.5. Installation tools ..................................28 3.6. Installation environment requirements ........................30 3.7. Installation space ................................... 31 3.8. Unpack the AC battery ................................. 32 3.7.2. Floor installation .................................. 33 3.7.3. Wall mounting ..................................37 Electrical connections ..................................39 4.1. Safety instructions ................................. 39 4.2.
  • Page 6 5.12.4. Installation guide ................................... 84 5.12.5. Data logger link port ................................85 5.12.6. Install data logger .................................. 85 5.12.7. Introductions of reactive power modes ........................86 Buttons and indicator lights ................................ 94 6.1. Buttons: ...................................... 94 6.2. LED indicators ..................................94 System commissioning ..................................
  • Page 7 7.4.4.9. Battery heater ................................111 7.5. Energy statistics .................................. 112 8.1. System interface information............................112 8.2. Event list ....................................113 8.3. Software Update .................................. 114 8.4. Energy storage mode ................................. 115 8.5. Common operations ................................117 8.5.1. Set Self-use Mode ................................117 8.5.2.
  • Page 8 13.4. Datalogger ....................................162 13.4.1. Preliminary notes on how to configure the datalogger..................162 13.4.2. Electrical connections and configuration ........................164 13.5. ZSM-DATALOG-04 AND ZSM-DATALOG-10 DEVICES ..................168 13.5.1. WI-FI CONFIGURATION ..............................168 13.5.2. Ethernet configuration..............................168 13.5.3. Checking that the datalogger has been configured correctly ................176 13.6.
  • Page 9 The manual must always accompany the equipment, even when it is transferred to another user or plant. Copyright of this manual belongs to Zucchetti Centro Sistemi S.p.A. No part of this manual (including the Copyright statement software, etc.) may be copied, reproduced or distributed in any form or by any means without the permission...

  • Page 10: Symbols Used

    Preface General information Please read this manual carefully before installation, operation or maintenance. This manual contains important safety instructions that must be followed during installation and maintenance of the system. The rechargeable lithium-ion battery system is a power conversion system (PCS) integrated, AC-coupled lithium- Scope ion battery system, and the manual will subsequently simplify to refer to the system as either "the AC battery"...

  • Page 11: Basic Safety Information

    Received training in occupational safety, as well as installation and commissioning of electrical systems. Be familiar with local grid operator laws, standards, and regulations. Zucchetti Centro Sistemi assumes no responsibility for property damage or personal injury caused by improper use.

  • Page 12: Caveat

    1.5. Caveat 1.5.1. Shipping requirements Factory packaging is specifically designed to protect against shipping damage, such as severe shock, moisture, and vibration. If the equipment is visibly damaged, do not install it. Instead, notify the responsible transport company immediately. 1.5.2. Electrical connection When using the AC battery, please observe all relevant electrical codes.

  • Page 13: Maintenance And Repair

    Should any repairs be required, please contact a local authorized service center. 1.The internal components of the AC battery must NOT be opened without the relevant authorization. Zucchetti Centro Sistemi Spa assumes no responsibility Attention for any resulting losses or defects.
  • Page 14 Grounding point This point is grounded Please read this manual before Read the instructions installing the AC battery. The equipment protection level Equipment protection level complies with EN 60529. When transporting and storing the AC battery, the arrow must be facing Arrow pointing up upwards 13/189...

  • Page 15: Introduction

    Introduction 2.1. Description The AC battery is an AC-coupled integrated energy storage battery system, with a built-in lithium iron phosphate battery module, a battery management system (BMS) and a power conversion system (PCS). It is used in various photovoltaic grid-connected power generation systems to provide energy storage or grid auxiliary service scenarios.

  • Page 16: Typical Application Scenario

    2.2. Typical application scenario 2.2.1. Single-phase application with CT sensor 2.2.2. Single-phase application with smart meter 15/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 17: Three-Phase Application With Smart Meter

    2.2.3. Three-phase application with smart meter 16/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 18: Product Size

    2.2.4. Product size 17/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 19: Interface

    2.2.5. Interface On/Off Button On-Grid Interface Interface Definition (Silkscreen: ON/OFF) (Silkscreen: GRID) Emergency Power Supply Data Logger Interface (EPS) Interface (Silkscreen: Wi-Fi/4G) (Silkscreen: BACKUP) Communication Interface Grounding point Link Ports Communication Interface Definition RS-485 Interface (For multiple batteries in parallel application) Demand Response Modes Meter/CT Interface (DRMs) Interface...

  • Page 20: Product Label

    2.2.6. Product label: Figure 2 – Label 19/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...
  • Page 21 Labels must not be covered or removed. Voiding of guarantee Do not open the AC battery or remove any of the labels. Otherwise, Zucchetti Note Centro Sistemi Spa shall assume no guarantee. 20/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev.

  • Page 22: Features

    2.2.7. Features Integrated design of battery module, BMS, and PCS with prefabricated wiring, featuring small size, light weight, and easy installation. Cell-level passive balancing + Pack-level active balancing, intelligent operation and maintenance, and flexible expansion. Supports up to 200% discharge overload. Supports the maximum operating ambient temperature of 50℃, IP66 protection level.

  • Page 23: Transportation Requirement

    2.4. Factory packaging is specifically designed to protect against shipping damage, such as severe shock, moisture, Transportation Requirement and vibration. If the equipment is visibly damaged, do not install it. Instead, notify the responsible transport company immediately. 22/189 User’s Manual 1PH BZT5000 Rev.

  • Page 24: Electrical Connection

    Product should not work again until removing all faults. If any repair work is required, please contact local authorized service centre. Should not open the product cover without authorized permit, Zucchetti Centro Sistemi S.p.a. does not take any responsibility for that.
  • Page 25 EMC represents the quality characters of an electrical equipment. The inherent noise-immune character: immunity to internal electrical noise External noise immunity: immunity to electromagnetic noise of external system • Noise emission level: influence of electromagnetic emission upon environment • • Electromagnetic radiation from the product may be harmful to health! Please do not continue to stay away from the product in less than 20 cm when it is working Danger...

  • Page 26: Installation

    Installation 3.1. Installation information Fire hazard. 1.Do NOT install the AC battery on flammable materials. Danger 2.Do NOT install the AC battery in areas where flammable or explosive materials are stored. Burning hazard. Do NOT install the AC battery in places where it can be accidentally touched. The housing and heat sink may become very hot while the AC battery is operating.

  • Page 27: Contents Of The Packaging

    3.4. Contents of the packaging After unpacking the AC battery, please check whether the delivery is complete and whether there is any damage. If any component is missing or damaged, please contact your dealer. Product and accompanying documents Quick installation guide Outgoing inspection Battery module ×1 Manual ×1...

  • Page 28: Appearance And Interface Inspection

    M8*80 Expansion bolt ×4 Positioning plate ×1 Rubber pad ×4 Electrical connection components EPS/Backup connector Power cable terminal ×1 Grid connector ×1 ×8 (With Hex key:2mm) (With Hex key:2mm) Waterproof cover ×1 Parallel operating CT kit communication communication cable Terminal resistance for CT kit ×2 cable (20cm) ×1 (1.5m) ×1...

  • Page 29: Installation Tools

    find any abnormality in the appearance or the interfaces, do not install it and contact your dealer immediately. Damage during transport. Please check the product packaging and connections carefully prior to installation Warming 3.5. To install the AC battery, the installation tools that customers need to prepare are shown in the table below: Installation tools Serial number Tool...
  • Page 30 Serial number Tool Name Function Marker For marking Tape measure For measuring distance Spirit level For aligning wall brackets Anti-static gloves For installation Protection goggle For installation Dust respirator mask For installation 29/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev.

  • Page 31: Installation Environment Requirements

    3.6. Installation environment requirements  Ambient temperature range: -20℃~+50℃.  Relative humidity: 5%~95% (non-condensing).  Maximum height: 4000m (IEC).  Pollution level: 3. The AC battery should be installed in a dry and well-ventilated area to ensure good heat dissipation. The installation position must be far away from water sources such as taps, sewer pipes, and sprinklers.

  • Page 32: Installation Space

    3.7. To ensure sufficient space for installation and heat dissipation, reserve sufficient space around the AZZURRO 1PH Installation space BZT5000 inverter household energy storage system. The requirements are as follows: Installation distance Please strictly follow the installation spacing requirements. Attention Figure 4 –...

  • Page 33: Unpack The Ac Battery

    3.8. Unpack the AC battery Open the package and grasp the handles on both sides of the AC battery. Step 1: Take the AC battery out of the package and move it to the installation position. Step 2: 32/189 User’s Manual 1PH BZT5000 Rev.

  • Page 34: Floor Installation

    Mechanical damage To prevent injury and damage to the device, ensure that the AC battery is kept balanced while it is being moved - it is very heavy. Attention 3.7.2. Floor installation Step 1: Determine the drilling position (size: ø10, depth: 80-85mm) by the positioning plate, then mark the hole position with a marker, and drill the hole in the wall with a hammer drill.
  • Page 35 Step 2: Knock in the expansion bolts, as shown in the diagram below. Step 3: Place the AC battery at the designated installation position and keep the back of the AC battery 25- 35mm away from the wall. 34/189 User’s Manual 1PH BZT5000 Rev.
  • Page 36 There is a simple way to do it: Place the wall bracket at the corner of the wall where you intend to install the AC battery and move the battery to ensure the bottom of it is snug against the wall bracket, so that the distance between the battery and the wall is strictly 30mm and its back is parallel to the wall surface.
  • Page 37 2. Adjust the height of bracket A to ensure that bracket A and bracket B are at the same height when the bolts are perpendicular to the wall. Tighten the M4 screw on bracket A, and then tighten the nut on the bolt, finally tighten the M6 screw at the joint between bracket A and bracket B.

  • Page 38: Wall Mounting

    Step 1: Determine the drilling position (size: ø10, depth: 80-85mm) by the positioning plate, then mark the 3.7.3. Wall mounting hole position with a marker, and drill the hole in the wall with a hammer drill. When drilling, the drill bit should be perpendicular to the wall and should not shake to avoid damaging the wall.
  • Page 39 Step 3: Install the step screws on the radiator and secure the support bracket with external hexagonal screws. Step 4: Place the step screws of the AC battery on the wall mount and tighten the fixing screws to ensure safety. 38/189 User’s Manual 1PH BZT5000 Rev.

  • Page 40: Electrical Connections

    Electrical connections 4.1. Safety instructions Dangerous AC voltage Before making electrical connections, make sure the AC battery is powered off Danger or in shutdown mode. Qualification The installation and maintenance of the AC battery must be performed by Attention trained electrician. Voiding of guarantee Product damage caused by operator wiring errors is not covered by the product Note...
  • Page 41 The diagram below shows the wiring diagram for a single-phase power distribution system using single-phase electric meter for current and power sampling. The diagram below shows the wiring diagram for a three-phase power distribution system using three-phase electric meter for current and power sampling. The output port of the AC battery must be connected to a residual current protection device (RCD) with an operating current of at least 30mA.

  • Page 42: Connect The Pe Cable

    4.3. Connect the PE cable Dangerous AC voltage Ensure that the PE cable is securely connected. Otherwise, electric shocks may Danger occur. Please follow the steps and diagram below: Step 1: Crimp the OT terminal as shown below (A) Core wire (B) Insulation layer (C) Heat-shrinkable Tubing (D) Hydraulic pliers...
  • Page 43 Step 2: Connect the grounding wire from the left side of the AC battery to the system ground, as shown in the diagram below. 42/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 44: Connect The Ac Cable

    4.4. Connect the AC cable The AC cable is used to connect the AC battery to the load (through the EPS interface) or the grid. Please follow the instructions in the following sections for the assembly and connection of the AC cable. Components Cable types 4.4.1.
  • Page 45 4.4.2. Assemble the AC connector Please follow the steps and diagrams below: Step 1: Choose the appropriate cable based on the diagram above. Use wire strippers to remove the insulation layer of the AC output cable as shown below: Step 2: Crimp terminals. Step 3: Plug the cable into the corresponding terminal.
  • Page 46 Step 4: Use a hex key to crimp the cable and tighten the screw (1.1-1.3N·m). Step 5: Insert the main body into the corresponding clip and hear a "click" sound. Step 6: Screw the locking nut into the main body (2-3N·m). 45/189 User’s Manual 1PH BZT5000 Rev.

  • Page 47: Ac Grid Connection

    Step 7: Complete the installation. 4.4.3. AC grid connection The On-Grid port and Backup/EPS port of the AC battery must be connected to at least a breaker and a residual current device (RCD) with an operating current of at least 30mA before it can be connected to the power grid. Attention Step 1: Turn the latch of AC connector made in section 5.4.2 counterclockwise to locking state.
  • Page 48 Step 2: Insert the AC connector made in section 5.4.2 into the On-Grid interface of the AC battery (make sure that the arrows shown in the two red boxes in STEP2 in the following figure are aligned). 47/189 User’s Manual 1PH BZT5000 Rev.
  • Page 49 4.4.4. EPS connection The On-Grid port and Backup/EPS port of the AC battery must be connected to at least a breaker and a residual current device (RCD) with an operating current of at least 30mA before it can be connected to the power grid. Attention Step 1: Turn the latch of EPS interface counterclockwise to locking state.
  • Page 50 4.4.5. Unlock instruction Step 1: Use the flat head screwdriver to turn the locking mechanism in the direction indicated in the diagram. On-grid interface Step 2: Rotate the latch counterclockwise to unlock state. 49/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev.
  • Page 51 Step 3: Unplug the on-grid cable. Step 1: Use the flat head screwdriver to turn the locking mechanism in the direction indicated in the diagram. EPS interface 50/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...
  • Page 52 Step 2: Rotate the latch clockwise to unlock state. Step 3: Unplug the EPS cable. 51/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 53: Connect The Signal Cable

    Connect the signal cable Please ensure that the cables are correctly connected to their respective sockets. Incorrect connections may result in the AC battery not functioning properly or even causing irreversible damage. Attention 5.1. Installation guide on battery side Step 1: Disassemble the waterproof cover as shown below. Pass the cable through the waterproof cover. Each hole in the waterproof plug is preset with a plug.

  • Page 54: Description

    5.2. RS-485 5.2.1. Description Users can remotely monitor the battery via RS-485 communication. It is recommended to connect a 120-ohm terminal resistor at the host side of the communication bus to improve communication quality and resistance to interference. The pin definitions of the connector are shown in the diagram and table below. Wire color definition Orange and White...

  • Page 55: Meter/Ct

    5.3. Meter/CT 5.3.1. Description It is essential to configure current detection at the output of the photovoltaic inverter and at the grid access point to achieve the full functionality of the AC battery. And if you don’t have any photovoltaic inverter installed, you only need one current detection for the connection to the grid access point.
  • Page 56 The CTs must be installed in specified positions, otherwise, the AC battery will either fail to operate or operate abnormally. Attention Please see the table below for specific pin connections. Orange and White METER_RS485_A Wire color Definition Orange METER_RS485_B Green and White CT_PCC+ Blue CT_PV+...

  • Page 57: Installation Guide

    5.3.2. Installation guide Step 1: Open the CT clamp, place the live or phase wire into it, and then close the clamp again. However, it is important to pay attention to the direction of the CT and ensure that it aligns with the direction indicated on the label: ...

  • Page 58: Measurement Of Exchange Through Current Sensor

    5.3.3. Measurement of exchange through current sensor Connect the negative of the sensor to input 6 of the CT Kit connector Connect the positive of the sensor to input 3 of the CT Kit connector Correctly position the current sensor, in detail: ...
  • Page 59 58/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...
  • Page 60 59/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 61: Measurement Of The External Production Through Current Sensor

    5.3.4. Measurement of the external production through current sensor Connect the negative of the sensor to input 5 of the CT Kit connector Connect the positive of the sensor to input 4 of the CT Kit connector Correctly position the current sensor, in detail: ...
  • Page 62 61/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 63: Measurement Of Exchange With The Single-Phase Ddsu Meter

    5.3.5. Measurement of exchange with the single-phase DDSU Meter In order to be able to read the exchange via the meter, it is necessary to purchase a CHINT DDSU single-phase direct connect meter. Meter connections: 1. Connect the Meter and inverter with the Inverter Kit port. On the Meter side, connect to PINs 24 and 25 (as shown in the table) On the inverter side, use the connection port identified as “Kit port,”...
  • Page 64 2. Connect the Meter in “direct connection” mode, specifically:  Connect PIN 2 of the Meter to the neutral cable (N);  Connect PIN 3 respectively to the exchange meter direction phase;  Connect PIN 1 to the photovoltaic system and loads direction phase. NOTE: For distances between the Meter and inverter greater than 100 meters, it is recommended to connect one 120 Ohm resistors along the 485 daisy chain directly to the Meter (PINs 24 and 25).
  • Page 65 64/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 66: Measuring External Production Through The Ddsu Single-Phase Meter

    In order to be able to read the external production via the meter, it is necessary to purchase a CHINT DDSU 5.4. Measuring external production through the DDSU single-phase Meter single-phase direct connect meter. 65/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev.

  • Page 67: Meter Connections

    Meter connections: 1. Connect the Meter and inverter with the Inverter Kit port. On the Meter side, connect to PINs 24 and 25 (as shown in the table) On the inverter side, use the connection port identified as “Kit port,” connecting to PINs 1 and 2 (as shown in the figure).
  • Page 68 Setting Meter on external production 2. Press the button to check that the Meter address is set to 002 and that the protocol is set to 8n1. In addition to what is described above, the display shows the values of: ...

  • Page 69: Setting Up Exchange Meter And Production Ddsu Single-Phase Meter

    5.5. Setting up exchange meter and production DDSU single-phase Meter In order to be able to read the exchange and external production via the Meter, it is necessary to purchase two CHINT DDSU single-phase direct connect meters. 68/189 User’s Manual 1PH BZT5000 Rev.

  • Page 70: Checking Correct Reading Of The Ddsu Single-Phase Meter

    In order to verify the correct reading of the meter on exchange, make sure that the hybrid inverter and any 5.6. Checking correct reading of the DDSU single-phase Meter other PV production sources are switched off. Switch on loads greater than 1 kW. Stand in front of the meter and, using the button to scroll through the items, check that P is: 1.

  • Page 71: Connection Of The Three-Phase Dtsu Meter To The Exchange

    5.7. In case of installation of inverter 1PH BZT5000 on three-phase system it is possible to install the three- Connection of the three-phase DTSU Meter to the exchange phase Meter DTSU in addition to the sensors as shown in the figure. Be sure to position the probes so that each toroid only reads the current flows related to the exchange.
  • Page 72 The connection between Meter and sensors is made by applying the diagram shown in the figure below. Connect the PIN 10 of the Meter with the neutral cable (N), connect the PIN 2, 5 and 8 respectively to the R, S and T phases. As for the connections with the CT, the sensor positioned on the R phase must have the terminals connected on PIN 1 (red wire) and PIN 3 (black wire).

  • Page 73: Measurement Of Photovoltaic Production Via Three-Phase Meter Dtsu

    Definizione PIN Meter Note Inverter RS485 differential signal + Meter communication RS485 differential signal - Table 1 - Interface descriptions Figure 9 - Serial port connection Meter NOTE: For distances between the Meter and inverter greater than 100 meters, it is recommended to connect one 120 Ohm resistors along the 485 daisy chain directly to the Meter (PINs 24 and 25).
  • Page 74 Figure 10 - Hybrid installation scheme with three-phase DTSU Meter on exchange and production Figure 11 - COM serial port connection with more than one DTSU Meter 73/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 75: Three-Phase Dtsu Meter Parameter Configuration

    After you have successfully connected the wiring, you need to set the correct parameters from the Meter 5.9. Three-phase DTSU Meter parameter configuration display. 1. Press to: • “Confirm” • “Move the cursor” (for entering values) 2. Presso to “go back” 3.
  • Page 76 1. Confirm by pressing SET until you enter the settings menu. 2. Enter the following menus and set the parameters indicated: d. CT: i. Press SET to enter the menu ii. Write“40”: 1. From the first screen where the number "1" appears, press" " repeatedly until the number "10"...
  • Page 77 Three-phase DTSU meter configuration on exchange and production To view the device in read mode on the exchange you need to enter the settings menu, as indicated below: 4. Press SET the inscription will appear CODE 5. Press SET, the inscription will appear “600”: 6.
  • Page 78 iii. Press “ESC” to confirm “→” to scroll to the next setting a. ADDRESS: i. Press SET for enter Menù: ii. Write “02” (press one time ”→” from the screen “01”). With address 02 the inverter will assign the data sent by the meter as relative power to the production. They can be set up to a maximum of 3 Meters for production (Addresses 02 03 04).

  • Page 79: Correct Installation Verification Dtsu Three-Phase Meter

    5.10. Correct installation verification DTSU three-phase meter Three-phase DTSU meter verification at exchange To carry out such verification it is necessary: Turn on the hybrid inverter only in alternation and turn off any other source of photovoltaic production (if any); •...
  • Page 80 Three-phase DTSU Meter Verification on Production In case of meter on the production it is necessary to repeat the previous operations: 1. Switch off the hybrid inverter and leave on only the pure photovoltaic; 2. Making pure photovoltaic go into production; 3.

  • Page 81: Link Port

    5.11. Link Port 5.11.1. Description In a system with multiple AC batteries in parallel, you should configure the AC batteries in master or slave mode. Only one battery can be configured as the master in one system, and the CTs or the meters must be connected to master battery for system control.

  • Page 82: Installation Guide

    1.Both the master and the last slave AC battery need to be terminated with a 120Ω resister which is integrated in the RJ-45 plugs. Note 2.Multiple AC batteries connected in parallel should use the same power model. 5.11.2. Installation guide For specific installation steps, refer to the installation steps in section “Installation guide battery side".

  • Page 83: Vde-Ar-N 4105

    Wire color definition Orange and White DRM1/5 Orange DRM2/6 Green and White DRM3/7 Blue DRM4/8 Blue and White RefGen Green DRM0 Brown and White Brown 5.12.2. VDE-AR-N 4105 Logic interface for VDE-AR-N 4105, is to control and/or limit the inverter’s output power. The inverter can be connected to a RRCR (Radio Ripple Control Receiver) to dynamically limit the output power of all the inverters in the installation.

  • Page 84: En50549-1

    The inverter is pre-configured to the following RRCR power levels, where the relay status is closed as 1, and open as 0. Active Power Cos(φ) 100% 5.12.3. EN50549-1 Logic interface for EN50549-1, is to cease active power output within five seconds following an instruction being received at the input interface.

  • Page 85: Installation Guide

    The specific pin’s description is shown below. Name Description Connected to (RRCR) Relay contact 1 input K1 - Relay 1 output Not Connected Not Connected Not Connected Not Connected Not Connected Not Connected Relays common node Not Connected Not Connected Not Connected Not Connected Not Connected...

  • Page 86: Data Logger Link Port

    5.12.5. Data logger link port Through the USB interface, you can power on and connect the data logger. definition Reserved Reserved 5.12.6. Install data logger Please follow the steps and diagram below: Step 1: Remove the protective cap on the USB interface. Step 2: Insert the Wi-Fi/4G data logger into the USB interface.

  • Page 87: Introductions Of Reactive Power Modes

    5.12.7. Introductions of reactive power modes The AC battery can support the grid by providing reactive power in 6 different modes. The MODE1 to MODE4 are for installation personnel, MODE5 and MODE6 are only shown for professionals or engineers. 1) Reactive power control methods are considered only in the discharge state. NOTE: 2) All parameters related to power and voltage are expressed as percentages.
  • Page 88 The adjustable range of reactive power percentage is -60% to 60% Pn. In this mode, set a fixed percentage of MODE2: Reactive power regulation through a fixed value the rated power, the system will output a fixed reactive power. For example, the rated active power of AC battery is 2.5kW. If the reactive power percentage is set to 40%, the reactive power output is 2.5*40%= 1kVar.
  • Page 89 Power factor Cosφ1 at active power P1 on the PF vs P curve, and it Cosφ1 ±0.8~±1 Parameter Description Range corresponds to the Reactive Cos1 of the APP Output active power point P1 on the PF vs P curve, and it corresponds 0~100% to the Reactive Dynamic Value1 of the APP Power factor Cosφ2 at active power P2 on the PF vs P curve, and it...
  • Page 90 normally. When the grid voltage percentage is lower than the threshold value LockoutV, the system does not output reactive power. The value between LockoutV and LockinV is the hysteresis area, designed to prevent reactive power output fluctuations when the voltage is near the threshold. If this function is disabled, the system output reactive power in MODE3 without voltage judgment.
  • Page 91 The interface of the APP is shown below. There are some additional parameters that need to be configured in MODE4, the description of these parameters is shown in the table below. Active power threshold value for activating MODE4. Parameter Description Range Lockin Power4 When the active power exceeds this threshold, the...
  • Page 92 In this mode, we can set four voltage levels along with their corresponding reactive power as the system MODE5: Reactive power discontinuously changes with grid voltage operating points. The system will follow the curve formed by these four operating points, outputting the corresponding reactive power at different voltage levels.
  • Page 93 The interface of the APP is shown below. There are some additional parameters that need to be configured in MODE5, the description of these parameters is shown in the table below. Active power threshold value for activating MODE5. Parameter Description Range Lockin Power5 When the active power exceeds this threshold, the...
  • Page 94 In this mode, the system adjusts the reactive power to ensure that it always operates at maximum apparent MODE6: Reactive power regulation with maximum apparent power power output. There are 2 limitations: 1) The maximum apparent power is 110% of the rated power 2) The maximum reactive power is 60% of the rated power If the active power does not reach 92% of the rated active power, the system will output the reactive power at 60% of the rated active power.

  • Page 95: Buttons And Indicator Lights

    6. Buttons and indicator lights Figure 13– Buttons and indicator lights The LCD shows the energy flow of the photovoltaic energy storage system and can also be used with keys to 6.1. Buttons: enter the menu page for a series of settings. Press “back”...
  • Page 96 indicator LEDs. The relevant indicator LED display instructions are shown in the table below. Grid Backup Alarm System status Standby detection Flashing On-Grid operation Off-Grid operation fault status software upgrade Table 1-Table System status indicator display description Discharge status battery indicator Definition SOC<5% 5% ≤...
  • Page 97 Charge status battery indicator Definition SOC<20% 0.5s Flashing 20% ≤ 0.5s Flashing SOC<40% 40% ≤ 0.5s Flashing SOC<60% 60% ≤ 0.5s Flashing SOC<80% 80% ≤ SOC 0.5s Flashing Table 3- Table battery indicator display description 96/189 User’s Manual 1PH BZT5000 Rev.

  • Page 98: System Commissioning

    System commissioning 7.1. Safety inspection before commissioning Check voltage range The AC voltage should be within the allowed voltage range of the AC battery. Caution 7.2. Please ensure that the AC battery and all wiring are installed correctly, safely, securely, and meet all Checks carefully environmental requirements.

  • Page 99: Operations Of Keys And Lcd

    7.4. Operations of keys and LCD 7.4.1. First start-up of the inverter 1. Close the AC circuit breaker between the AC battery ON-GRID port and the grid. IMPORTANT: PLEASE FOLLOW THE FOLLOWING PROCEDURE TO TURN ON THE AC BATTERY. 2. The AC battery should start to operate now (see section “Grid activation”). You need to set the following parameters before the battery start to operate.
  • Page 100 3. Set Parallel Control: Set the parallel control for the AC battery. If you select “Disable”, you will direct enter the system time setting interface. And if you select “Enable”, you will enter the Master/Slave setting interface. 4. Set system time: Set the system time for the AC battery. If you select “Skip This Setup Page”, you will direct enter the language setting interface.
  • Page 101 5. Set country: Set up the safety regulation country that meets the current use conditions and requirements. Code Country Code Country Code Country Germany EN61727 Ireland Italia Korea Thailand Australia Sweden South Africa Spain Europe General Dubai Turkey Cyprus Croatia Denmark India Lithuania...

  • Page 102: Main Menu

    Please consult qualified electrical engineer or personnel from electrical safety authorities about this. Zucchetti Centro Sistemi assumes no responsibility for any consequences arising out of incorrect country code selection. In the main interface, press the “back/menu” button to enter the main menu. The main menu has the following 6 7.4.2.

  • Page 103: Set Time

    Set the AC battery display language. Easier Way: press “Back” and “Confirm” at the same time to change system language. Select “2. Time”, press “Confirm” to enter system time setting interface. 7.4.3.2. Set Time Set the system time for the AC battery. Select “3.

  • Page 104: Energy Storage Mode

    Select “4. Energy Storage Mode”, press “Confirm” to enter energy storage mode setting interface. 7.4.3.4. Energy Storage Mode 1.Language Setting 2.Time 3.Safety Param. 4.Energy Storage Mode ------Press “Confirm” 5.Auto test 1.Self-use Mode 2.Time-of-use Mode 6.EPS Mode 7.Communication Addr. 3.Timing Mode 4.Passive Mode 8.Generators Control Please refer to section “Energy storage mode”...
  • Page 105 Test 27.S2... ↓ Wait pass ↓ Wait Test 81>S1... ↓ Wait pass ↓ Wait Test 81>S2... ↓ Wait pass ↓ Wait Test 81>S2... ↓ Wait pass ↓ Wait Test 81<S1... ↓ Wait pass ↓ Wait Test 81<S2... ↓ Wait pass ↓...

  • Page 106: Eps Mode

    5) Select “4.QV Time Setting”, press “Confirm” to enter QV time setting interface. QV Time Setting Set:✲✲s 6) Press "Up" or "Down" to change the first number, press "Confirm" to move to the next number. After changing all the numbers, press “Confirm.” 7) Select “5.Set Freq Protection”, press “Confirm”...

  • Page 107: Communication Address

    1）If PV generation > LOAD consumption 2）If PV generation = LOAD consumption(ΔP > (ΔP > 100W), inverter will charge battery 100W), inverter wont’ charge or discharge battery. 3）If PV generation < LOAD consumption (ΔP ＞ 100W), inverter will discharge battery. Select “6.

  • Page 108: Generators Control

    1) Communication Address. Select “1. Communication Addr.”, press “Confirm” to enter communication address setting interface. Set the communication address (when you need to monitor multiple AC batteries simultaneously)，default 001. 2) Baud rate Select “2. Baud Rate”, press “Confirm” to enter Baud Rate setting interface. Set the baud rate, default 9600.

  • Page 109: Battery Parameters

    Select “1. Battery Parameter”, press “Confirm” to enter battery parameter setting interface. 7.4.4.1. Battery parameters Battery Parameter Discharge Depth: (on-grid) 080% EPS Discharge Depth: (off-grid) 085% Input the value of Discharge Depth & EPS Discharge Depth per battery specification. For example: if Discharge Depth = 80% & EPS Discharge Depth = 85%. While electric grid is connected: The AC battery won’t discharge the battery when its SOC is less than 20%.

  • Page 110: Factory Reset

    Enable or disable logical interfaces, where DRM0 and DRMn (DRM1-8) can be independently enabled or disabled. If DRM0 is enabled, the AC battery can respond to the DRM0 command to shut down and disconnect from the grid. And if DRMn is enabled, the AC battery will output the corresponding power based on the selected hardware interface (DRM1-8).

  • Page 111: Bluetooth Reset

    8.Battery Heater 3.Save Enable or disable parallel mode and set the AC battery is master or slave. NOTE: The slave needs to set an additional communication address, which must be unique. Please refer to section “System setting” for the setting method. 7.4.4.6.

  • Page 112: Battery Heater

    Enable or disable electricity meter interface. If you need to use a meter instead of the CT, please enable it. Select “8. Battery Heater”, press “Confirm” to enter battery heater setting interface. 7.4.4.9. Battery heater Enable or disable battery low-temperature heating interface. 111/189 User’s Manual 1PH BZT5000 Rev.

  • Page 113: Energy Statistics

    7.5. Energy statistics 8. Select “3. Energy Statistic”, press “Confirm” to enter energy statistic interface. Today PV...........0.00kWh Load..........0.00kWh Import..........0.00kWh Export..........0.00kWh Charge..........0.00kWh Discharge........0.00kWh It shows the energy generation and consumption within a certain range of time. Press “Up” or “Down” to check the daily / monthly / yearly / lifetime energy statistics.

  • Page 114: Event List

    Max Charge (V) Max Discharge (A) Min Discharge (V) OVP1 OVP2 Safety Param.(1) UVP1 UVP2 OFP1 OFP2 Safety Param.(2) UFP1 UFP2 Safety Param.(3) OVP 10mins Certificated SW Version BMS Info Certificated HW Version In addition, “Firmware Version” includes ARM, DSPM, and DSPS version information. You can follow the prompts to press "Confirm"...

  • Page 115: Software Update

    8.3. On first installation, all Zucchetti hybrid inverters must be updated to the latest firmware version found in the Software Update www.zcsazzurro.com website, unless the inverter is already updated to the version on the website or to a later version (see image below).

  • Page 116: Energy Storage Mode

    2.Advanced Settings 3.Energy Statistic 4.System Information 5.Event List 6.Software Upgrade ------Password “0715” 1. One-click Upgrade NOTE: If the program version does not match the upgraded version when checked from the system information (see section “System information”, which means the software upgrade is unsuccessful, please open the AC circuit breaker (grid) and turn off the AC battery, wait 5 minutes, then close the AC circuit breaker and turn on the AC battery.
  • Page 117 If electricity is more expensive in high demand time (peak rate) & electricity is much cheaper in low demand time (off-peak rate). You can select an off-peak period to charge your battery. Outside the off-peak charge period, the AC battery is working in Self-use Mode.

  • Page 118: Common Operations

    8.5. Common operations The main screen: If you didn’t change the work mode of the AC battery, which means it is working in “Self-use Mode”: While “PV Production” > “Home Consumption” If the battery is not full. The AC battery will charge the battery. While “PV Production”...
  • Page 119 1) If PV production = LOAD consumption (ΔP < 2) If PV production > LOAD consumption, the 100W) the 1PH BZT5000 will not charge or surplus power will be stored in the battery. discharge the battery. 3) If the battery is fully charged (or already at 4) If PV production <...

  • Page 120: Set Timing Mode

    5) If PV production + battery < LOAD 6) Press “DOWN” to display the current consumption, the missing energy to feed the grid/battery parameters, press “UP” to go back to loads will be imported from the grid. the main interface. 8.5.2.

  • Page 121: Parallel Setting

    You can set multiple Timing rules to meet your more complex requirement by enable corresponding rules. Right now, we support 4 rules maximum (rule 0/1/2/3). As shown in the above figure, it means enable rule 0, and the AC battery will charge at 1500W power from 1:00 to 1:59am, discharge at 1000W power from 5:00 to 6:59am.

  • Page 122: Depth Of Discharge

    For example: if Discharge Depth = 50% & EPS Discharge Depth = 80%. 8.5.4. Depth of Discharge While grid is connected: Inverter won’t discharge the battery when its SOC is less than 50%. In case of blackout: Inverter will work in EPS mode (if EPS mode is enabled) & keep discharging the battery till battery SOC is less than 20%.
  • Page 123 Power up the inverter by pulling up the AC switch. After pulling up the AC switch, the countdown will start according to the country code set (for CEI021- Internal, it will be 300s) to reconnect to the grid. During this period, check that the household loads are only powered by the grid and that there are no other power flows from either the photovoltaic system or the battery.
  • Page 124 5. Switch on the external photovoltaic inverter. 6. Once the photovoltaic system has been activated, check that: a. The value of consumption shown on the screen remains constant as the photovoltaic power increases. b. Depending on the photovoltaic production, the system will operate according to its working mode.

  • Page 125: Technical Specifications

    Technical specifications TECHNICAL DATA AZZURRO 1PH BZT5000 Battery technical data Lithium Iron Phosphate Type of compatible battery Rated voltage 51.2V Rated battery capacity 5.12 kWh Useful battery capacity 4.6 kWh Depth of Discharge (DoD) AC output (grid side) Rated power 2500 W Rated apparent power 2750 W...

  • Page 126: Troubleshooting

    (LVRT) is out of standard voltage/frequency is within the ID008 IslandFault Island protection fault acceptable range. If no, contact Transient overvoltage 1 of Grid Zucchetti Centro Sistemi ID009 GridOVPInstant1 voltage 125/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00...
  • Page 127 Check whether the ID032 N-PE fault circuit problem is solved. If no, please ID033 SpiCommFault(DC) SPI communication is fault (DC) contact Zucchetti Centro Sistemi ID034 SpiCommFault(AC) SPI communication is fault (AC) ID037 HwAuxPowerFault Auxiliary power error technical support. ID038...
  • Page 128 AC ID056 NTCFault Env NTC Fault battery. Check whether the problem is solved. If no, please contact Zucchetti Centro Sistemi technical support. Please make sure the AC battery The environment temperature is ID057 TempErrEnv1 too high...
  • Page 129 The hardware version does not ID107 HwVerError match battery. Check whether the problem is solved. If no, please contact Zucchetti Centro Sistemi technical support. Check whether the output voltage of the generator is The ac voltage is not reached after correct.
  • Page 130 Zucchetti Centro Sistemi ID177 BMS OVP The battery voltage is too high technical support. ID178 BMS UVP The battery voltage is too low If this fault occurs occasionally, ID181 BMS OCP Battery over-current protection wait few minutes to see whether the problem is solved.

  • Page 131: Routine Maintenance

    There is an issue with the power ID474 ChgMosFault control for battery charging. Battery cell temperature sampling ID475 NTC Fault error Excessive voltage difference ID476 Cell Fault between cells Excessive voltage difference Cell Voltage Sample ID477 between the total voltage and the Fault sum of the cell voltages Routine Maintenance...
  • Page 132 Starting voltage point V1 of overvoltage on the P vs Grid voltage Parameter Explain Range curve. In discharge mode, the AC battery starts reducing load at voltage point V1. Ending voltage point V2 of overvoltage on the P vs Grid voltage curve.
  • Page 133 Recharge Requirements During Normal Storage When the battery is stored for a long time, you need to perform regular maintenance. If the storage time is close to that shown in the following table, arrange supplementary power supply in time. Recharge conditions when in storage Storage Relative Storage Time...

  • Page 134: Uninstalling

    12.3. Storage Store the inverter in a dry place where the ambient temperature is between -25 and +60°C. Zucchetti Centro Sistemi S.p.a. is not liable for the disposal of the equipment, or parts thereof, that does not take 12.4. Disposal place according to the regulations and standards in force in the country of installation.

  • Page 135: Monitoring Systems

    Monitoring systems Product code Product photo Portal Possibility to send commands and ZCS monitoring monitoring monitoring to update the inverter remotely in case of technical support ZSM-WIFI ZSM-ETH ZSM-4G Datalogger 4- 10 Inverters Datalogger up to 31 Inverters 13.1. External Wi-Fi adapter Unlike the internal Wi-Fi card, the external adapter must be installed for all compatible inverters.
  • Page 136 Figure 14– Port for external Wi-Fi adapter 3) Connect the Wi-Fi adapter to the appropriate port, making sure to follow the direction of the connection and ensure correct contact between the two parts. 135/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev.

  • Page 137: Configuration

    Figure 15– Inserting and securing the external Wi-Fi adapter 4) Switch on the inverter by following the procedure described in the manual. Configuration of the Wi-Fi adapter requires the presence of a Wi-Fi network near the inverter in order to 13.1.2.
  • Page 138 Figure 16 - Search for Wi-Fi networks on iOS smartphone (left) and Android smartphone (right) Note: Disconnect from any Wi-Fi networks to which you are connected by removing automatic access. Figure 17 – Disabling automatic reconnection to a network 2) Connect to a Wi-Fi network generated by the inverter's Wi-Fi adapter (i.e. AP_*******, where ******* indicates the serial number of the Wi-Fi adapter shown on the label of the device), which operates as an access point.
  • Page 139 Figure 18 - Connection to Access Point for Wi-Fi adapter on iOS smartphone (left) and Android smartphone (right) 3) If you are using a second-generation Wi-Fi adapter, you will be prompted for a password to connect to the inverter's Wi-Fi network. Use the password found on the box or on the Wi-Fi adapter. Figure 19 –...
  • Page 140 Figure 20 – Password entry prompt Note: the Access Point is not able to provide internet access; confirm to maintain the Wi-Fi connection, even if the internet is not available Figure 21 – Screen indicating that the Internet cannot be accessed 4) Open a browser (Google Chrome, Safari, Firefox) and enter the IP address 10.10.100.254 in the address bar at the top of the screen.
  • Page 141 Figure 22 – Screen for accessing the web server to configure the Wi-Fi adapter 5) The status screen will open, showing the logger information such as the serial number and firmware version. Check that the Inverter Information fields are filled in with the inverter information. The language of the page can be changed using the command in the top right-hand corner.
  • Page 142 Figure 23 – Status screen 6) Click on the Wizard setup button in the left-hand column. 7) In the new screen that opens, select the Wi-Fi network to which you want to connect the Wi-Fi adapter, making sure that the Received Signal Strength Indicator (RSSI) is greater than 30%. If the network is not visible, press the Refresh button.
  • Page 143 Figure 24 – Screen for selecting the available wireless network (1) 8) Enter the password of the Wi-Fi network (Wi-Fi modem), clicking on Show Password to make sure it is correct; the password should not contain special characters (&, #, %) and spaces. Note: During this step, the system is not able to ensure that the password entered is the one actually requested by the modem, therefore please make sure you enter the correct password.
  • Page 144 Figure 25 – Screen for entering the password of the wireless network (2) 9) Click “Next” again without ticking any of the options relating to the system security. Figure 26 - Screen for setting the security options (3) 143/189 User’s Manual 1PH BZT5000 Rev.
  • Page 145 10) Click “OK”. Figure 27 – Final configuration screen (4) 11) At this point, if the configuration of the adapter is successful, the last configuration screen will appear, and the telephone or PC will unpair from the inverter’s Wi-Fi network. 12) Manually close the web page with the Close key on the PC por remove it from the background of the telephone.

  • Page 146: Verification

    To verify the correct configuration, connect to it again and access the status page. Check the following 13.1.3. Verification information: a. Wireless STA mode i. Router SSID > Router name ii. Signal Quality > other than 0% iii. IP address > other than 0.0.0.0 b.
  • Page 147 2) Final status: NET (left LED): steady on COM (central LED): steady on READY (right LED): flashing on Figure 31 - Final status of LEDs If the NET LED does not light up or if the Remote Server A option in the Status page still shows “Not Connected”, the configuration was not successful, i.e.

  • Page 148: Troubleshooting

    Figure 32 – Reset button on the Wi-Fi adapter 13.1.4. Troubleshooting Status of LEDs present on the adapter 1) Irregular communication with inverter NET (left LED): steady on COM (central LED ): off READY (right LED): flashing on 147/189 User’s Manual 1PH BZT5000 Rev.
  • Page 149 Figure 33 - Irregular communication status between inverter and Wi-Fi Check the Modbus address set on the inverter: Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu. Scroll down to the Modbus address parameter and make sure it is set to 01 (and in any case, other than 00).
  • Page 150 Figure 35 - Irregular communication status between Wi-Fi and remote server Check that the configuration procedure has been carried out correctly and that the correct network password has been entered. When searching for the Wi-Fi network using a smartphone or PC, make sure that the Wi-Fi signal is strong enough (a minimum RSSI signal strength of 30% is required during configuration).
  • Page 151 Figure 36 – Configuration of an Android smartphone as a hotspot router a) In order to share the iPhone connection, verify that the 3G/LTE network is active by going to • Using an iPhone as a modem Settings > Mobile Phone, and making sure that the “Voice and data” option is set to 5G, 4G or 3G. To enter the iOS settings menu, click the grey gear icon on the home screen of your phone.
  • Page 152 Figure 37 - Configuration of an iOS smartphone as a hotspot router At this point, it is necessary to re-configure the Wi-Fi adapter using a PC or smartphone other than the one used as a modem. During this procedure, when asked to select the Wi-Fi network, choose the one activated by the smartphone and then enter the password associated with it (which can be changed from the personal hotspot settings).

  • Page 153: Ethernet Adapter

    13.2. Ethernet adapter Installation must be carried out for all inverters compatible with the adapter. However, the procedure is 13.2.1. Installation quicker easier there need open front cover inverter. Proper operation of the device requires the presence of a modem correctly connected to the network and in operation in order to achieve stable data transmission from the inverter to the server.
  • Page 154 Figure 39 – Inserting the network cable inside the device 4) Connect the Ethernet adapter to the appropriate port, making sure to follow the direction of the connection and ensure correct contact between the two parts. Figure 40 – Inserting and securing the ethernet adapter 5) Connect the other end of the network cable to the ETH output (or equivalent) of the modem or a suitable data transmission device.

  • Page 155: Verification

    Figure 41 – Connecting the network cable to the modem 6) Switch on the inverter by following the procedure described in the manual. 7) Unlike Wi-Fi cards, the Ethernet adapter does not need to be configured and starts transmitting data shortly after the inverter is switched on.

  • Page 156: Troubleshooting

    2) Final status: NET (left LED): steady on COM (central LED): steady on SER (right LED): flashing on Figure 43 - Final status of LEDs 13.2.3. Troubleshooting Status of LEDs present on the adapter Irregular communication with inverter NET (left LED): steady on COM (central LED ): off SER (right LED): flashing on Figure 44...
  • Page 157 Check the Modbus address set on the inverter: Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu. Scroll down to the Modbus address parameter and make sure it is set to 01 (and in any case, other than 00).

  • Page 158: Adapter

    13.3. 4G adapter The ZCS 4G adapters are sold with a virtual SIM integrated into the device with data traffic fee included for10 years, which is adequate for the proper transmission of data to monitor the inverter. In order to monitor the inverter, the RS485 communication address must be set to 01 directly from the display. Installation must be carried out for all inverters compatible with the adapter.

  • Page 159: Verification

    6) Insert the 4G adapter into the appropriate port, making sure to follow the direction of the connection and ensure correct contact between the two parts. Secure the 4G adapter by tightening the two screws inside the package. Figure 47 –...
  • Page 160 2) Registration: Figure 48 - Initial status of LEDs NET (left LED): flashes rapidly for about 50 seconds; the registration process takes about 30 seconds COM (central LED): flashes rapidly 3 times after 50 seconds 3) Final status (approx. 150 seconds after the inverter has started): NET (left LED): flashing on (off and on at equal intervals) COM (central LED): steady on SER (right LED): steady on...
  • Page 161 Check the Modbus address set on the inverter: Figure 50 - Irregular communication status between inverter and adapter Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu. Scroll down to the Modbus address parameter and make sure it is set to 01 (and in any case, other than 00).
  • Page 162 network for 4G transmission; if this network is not present or the signal is weak, the SIM will use a different network or will limit the data transmission speed). Ensure that the installation location is suitable for 4G signal transmission and that there are no obstacles that could affect data transmission.

  • Page 163: Datalogger

    13.4. Datalogger The AzzurroZCS inverters can be monitored via a datalogger connected to a Wi-Fi network present at the 13.4.1. Preliminary notes on how to configure the datalogger place of installation or via an ethernet cable connected to a modem. Product code Product photo Portal...
  • Page 164 Figure 52 – Diagram for connecting the ZSM-DATALOG-04 / ZSM-DATALOG-10 datalogger Datalogger up to 31 inverters (code ZSM-RMS001/M200): allows to monitor up to 31 inverters or a system with a maximum installed power of 200kW. • It can be connected to the network via an Ethernet cable. Datalogger up to 31 inverters (code ZSM-RMS001/M1000): allows to monitor a maximum of 31 inverters or a system with a maximum installed power of 1000kW.

  • Page 165: Electrical Connections And Configuration

    All the Azzurro ZCS inverters have at least one RS485 connection point. 13.4.2. Electrical connections and configuration The connections can be made via the green terminal block or via the RJ45 plug inside the inverter. Use positive and negative conductors. There is no need to use a conductor for the GND. This applies to both the terminal block and the plug.
  • Page 166 Figure 55– Tightening the network cable to the RS485 terminal block Figure 56– Connecting the serial line via the RS485 terminal block and via the RJ45 plug For the 3PH HYD5000-HYD20000-ZSS three-phase hybrid inverter, use only one positive and one negative of those shown in the figure below.
  • Page 167 For the 3PH HYD5000-HYD20000-ZSS three-phase hybrid inverter and the 3000-6000 TLM-V3 photovoltaic inverter, use only one positive and one negative of those shown in the figure below. Figure 58b– Connecting the serial line via the communication connector for 1PH 3000-6000 TLM-V3, 3PH HYD5000- HYD20000-ZSS For the 1PH HYD3000-HYD6000-ZSS-single-phase hybrid inverter, use only one positive and one negative of those shown in the figure below.
  • Page 168 For the 1PH HYD3000-HYD6000-ZP1-single-phase hybrid inverter, use only one positive and one negative of those shown in the figure below. Figure 60d – Connecting the serial line via the communication connector for 1PH HYD3000-HYD6000-HP c. Position the dip switches of the last inverter of the daisy chain as shown in the figure below for activating the 120 Ohm resistor and closing the communication chain.

  • Page 169: Zsm-Datalog-04 And Zsm-Datalog-10 Devices

    4) Set a sequential Modbus address on each inverter connected: Figure 62 – RS485 symbol on the display of the inverter a. Enter the “Settings” menu. b. Scroll to the submenu “Modbus Address.” c. Change the digits and set an increasing address on each inverter, starting from 01 (first inverter) to the last inverter connected.
  • Page 170 Figure 92 – Ethernet cable connected to the datalogger Connect the other end of the Ethernet cable to the ETH output (or equivalent) of the modem or a suitable data transmission device. Activate the search for Wi-Fi networks on your phone or PC in order to display all the networks visible from your device.
  • Page 171 Figure 64 - Disabling automatic reconnection to a network Connect to a Wi-Fi network generated by the datalogger (i.e. AP_*******, where ******* indicates the serial number of the datalogger shown on the label of the device), which operates as an Access Point. Note: To ensure that the datalogger is connected to the PC or smartphone during the configuration procedure, enable automatic reconnection of the AP_******* network.
  • Page 172 Figure 66 - Screen showing that the Internet cannot be accessed Open a browser (Google Chrome, Safari, Firefox) and enter the IP address 10.10.100.254 in the address bar at the top of the screen. In the box that appears, enter “admin” as both Username and Password. Figure 67 - Screen for logging into the web server to configure the datalogger The status screen will open, showing the datalogger information such as serial number and firmware...
  • Page 173 Check that the fields relating to the Inverter Information are filled in with the information of all the inverters connected. Figure 68 – Status Screen Click on the Wizard setup button in the left-hand column. Now click on the Start button to start the configuration wizard. 172/189 User’s Manual 1PH BZT5000 Rev.
  • Page 174 Figure 69 – Screen for starting (1) the Setup Wizard Check the “Cable Connection” option and then click “Next.” Figure 70 - Network cable connection selection screen Make sure that the “Enable” option is selected to automatically obtain the IP address from your router, then click Next.
  • Page 175 Figure 71 – Screen for automatically obtaining the IP address (5) Click on Next without making any changes. Complete the configuration procedure by clicking OK, as shown in the following screen. Figure 72 - Screen for setting the security options (6) 174/189 User’s Manual 1PH BZT5000 Rev.
  • Page 176 Figure 73 – Final configuration screen (7) If the configuration procedure is successful, the following screen will appear. If this screen does not appear, try refreshing the browser page. The screen will prompt you to manually close the page; close the page from the background of your phone or from the close button on your PC.

  • Page 177: Checking That The Datalogger Has Been Configured Correctly

    13.5.3. Checking that the datalogger has been configured correctly Wait two minutes after completing the configuration of the device. First of all, check that the LINK LED on the device is on and steady. Enter the IP address 10.10.100.254 again, and the login credentials (“admin” for both username and Figure 75 –...
  • Page 178 Figure 76 – Main status screen and checking of correct configuration If the Remote Server A item in the Status page is still “Unpingable”, the configuration was not successful, i.e. Figure 77 - main status screen and checking of correct configuration the incorrect router password was entered or the device was disconnected during connection.
  • Page 179 Close the web page and enter the Status page again. At this point, the configuration procedure can be repeated again. Figure 78 – Reset Screen 178/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 180: Zsm-Rms001/M200 And Zsm-Rms001/M1000 Devices

    13.6. ZSM-RMS001/M200 and ZSM-RMS001/M1000 Devices Mechanical Dimensions: 127mm x 134 x 52 mm 13.6.1. Mechanical description and Datalogger interface Protection rating: IP20 The usable ports are indicated below. LAN cable connection port RS485 cable connection port Battery pack Power supply connection port connection port Figure...

  • Page 181: Connecting The Datalogger To The Inverters

    A serial communication via RS485 cable is provided for connecting to the inverters. 13.6.2. Connecting the Datalogger to the inverters The GND cable does not need to be connected to the inverters. Follow the connections as shown in the table below.

  • Page 182: Connecting The Lm2-485 Pro Cell Irradiance And Temperature Sensor To The Datalogger

    13.6.5. Connecting the LM2-485 PRO cell irradiance and temperature For proper installation, make sure to connect the sensor signal cable and the power cable. sensor to the datalogger In particular, the sensor of the signal cables must be connected in a daisy chain configuration to the remaining devices on the RS485 bus, as shown in the table below.

  • Page 183: Configuring The Datalogger

    A stable communication in terms of signal and power supply, up to 200m, is guaranteed by using the RS485 cable, type Te.Co. 15166 (2x2x0,22+1x0,22)st/pu. For longer distances, a connection to the signal side of the datalogger is recommended, and a connection to the +12V power supply via an external power supply unit.
  • Page 184 A window will open where you can search for each type of device connected to the Datalogger, after indicating the range of addresses associated with the relative devices. If a meter is one of the devices connected to the Datalogger, select the type of Meter/Datalogger communication interface and the relative communication protocol.

  • Page 185: Configuring The Datalogger On The Zcs Azzurro Portal

    From this moment, the datalogger is correctly configured (all devices must be in the “saved” status) and therefore a new installation can be created on the ZCS Azzurro portal for associating the datalogger and the devices connected to it. 13.6.7. Configuring the Datalogger on the ZCS Azzurro portal Access the ZCS Azzurro portal (https://www.zcsazzurroportal.com).

  • Page 186: Network Configuration

    Enter the serial number (S/N) of the datalogger and click “Check RMS”. If the datalogger has been configured correctly, a screen will open where you can enter the required information relating to the field to be installed. Once the “location” of the field has been entered, click “Calculate Location Information” to allow the system to obtain the latitude, longitude and time zone of the installation.
  • Page 187 To complete the operation, click “Apply” (see arrow). 186/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

  • Page 188: Local Monitoring

    The datalogger makes it possible to obtain an additional monitoring system (local monitoring), which can be 13.7. Local monitoring used locally on a web page (therefore, also without an internet connection) and accessed from any device present in the same local network as the datalogger. In order to install the local monitoring system on the datalogger, the customer must ensure that: 13.7.1.

  • Page 189: Features Of Local Monitoring

    After installation and configuration, local monitoring makes it possible to monitor the fundamental 13.7.2. Features of local monitoring parameters of the photovoltaic system, even without an internet connection, from any device connected to the same local network. In particular, it is possible to monitor the power and energy of the inverters and the storage systems over the last 7 days.

  • Page 190: Warranty Terms And Conditions

    Warranty terms and conditions To view the Warranty Terms and Conditions” offered by ZCS Azzurro, please refer to the documentation inside the product box and on the website www.zcsazzurro.com. 189/189 User’s Manual 1PH BZT5000 Rev. 0.0 02/12/2024 Identification: MD-AL-GI-00 Rev. 0.0 of 14/06/2024 - Application: GID...

Table of Contents