1. Manuals
  2. Brands
  3. BVL Manuals
  4. Farm Equipment
  5. V-MIX DRIVE Maximus Giant 17-2S
  6. Translation of the original operating manual

BVL V-MIX DRIVE Maximus Giant 17-2S Translation Of The Original Operating Manual

Hide thumbs Also See for V-MIX DRIVE Maximus Giant 17-2S:
Table of Contents

Advertisement

Quick Links

Download this manual
English
a
V-
MIX DRIVE
Maximus Giant 17-2S/19-2S/21-2S/23-2S/25-2S
Rev. 7 / 07.24
Printed in Germany – Translation of the original Operating manual
Read and follow this operating manual prior to initial startup!
Keep in a safe place for future reference!
Manual
Type
Operating manual
Machine
Designa-
tion
V-MIX Drive
Machine
Num-
ber
Operating manual
114628
Machine-
Type
Machine
Ver-
sion
1
Customer
Name
Bernhard van Lengerich
Customer
Name2
Maschinenfabrik GmbH &
Co. KG
Customer
dress
Grenzstraße 16
Customer
Loca-
tion
D-48488 Emsbüren
Customer
Phone
+49 (0)5903 951-0
Customer
Fax
Art. no. 118748
+49 (0)5903 951-34
Customer
Email
info@bvl-group.de
Customer
Inter-
net
http://www.bvl-group.de
Last
vised
07.20
Customer
Ad-
Re-
PO
www.bvl-group.de

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the V-MIX DRIVE Maximus Giant 17-2S and is the answer not in the manual?

Questions and answers

Related Manuals for BVL V-MIX DRIVE Maximus Giant 17-2S

Summary of Contents for BVL V-MIX DRIVE Maximus Giant 17-2S

  • Page 1 Art. no. 118748 +49 (0)5903 951-34 Customer Email Printed in Germany – Translation of the original Operating manual info@bvl-group.de Customer Inter- Read and follow this operating manual prior to initial startup! Keep in a safe place for future reference! http://www.bvl-group.de Last www.bvl-group.de...

  • Page 3: General Information

    Grenzstraße 16 Postal address: Postfach 1154 D-48488 Emsbüren Phone: +49 (0)5903 951-0 Fax: +49 (0)5903 951-34 Internet: http://www.bvl-group.de E-mail: info@bvl-group.de Spare parts ordering / service For address, see manufacturer’s address Phone: +49 (0)5903 951-48 Fax: +49 (0)5903 951-37 Emergency no.:...
  • Page 4 General Information Formal information about the operating manual Document no.: 118748 Rev.: 7 Date created: 07.2024  Copyright Bernhard van Lengerich Maschinenfabrik GmbH & Co. KG, 2024 All rights reserved. Reprints, including excerpts, permitted only with the permission of Bernhard van Lengerich Maschi- nenfabrik GmbH &...
  • Page 5 Please send us your suggestions by fax. Bernhard van Lengerich Maschinenfabrik GmbH & Co. KG Factory: Grenzstraße 16 Postal address: Postfach 1154 D-48488 Emsbüren Phone: +49 (0)5903 951-0 Fax: +49 (0)5903 951-34 E-mail: info@bvl-group.de V-MIX Drive Translation of the original Operating manual Item No. 118748...

  • Page 6: Table Of Contents

    Table of contents Table of contents User instructions ......................12 Purpose of the operating manual ..............12 Storage of the operating manual ..............12 Locations referenced in the operating manual ........... 12 Depictions employed ..................13 Terms used ....................13 Safety information ......................
  • Page 7 Table of contents 5.1.1 Cabin door ....................58 5.1.1.1 Pneumatic spring ..................58 5.1.1.2 Open the cabin door ..................59 5.1.1.3 Close the cabin door ..................60 5.1.1.4 Open the door window ................... 61 5.1.2 Driver's seat ....................62 5.1.2.1 Mechanically suspended driver's seat ...............
  • Page 8 Table of contents 5.1.14.4.1 Basic screen ....................100 5.1.14.4.1.1 Diagnosis ....................101 5.1.14.4.1.1.1 Travel drive status..................102 5.1.14.4.1.1.2 Status I/Os ....................102 5.1.14.4.1.1.3 Engine error message .................. 103 5.1.14.4.1.1.4 Machine control system ................103 5.1.14.4.1.1.5 Hydraulic oil filter status ................104 5.1.14.4.1.2 Settings .....................
  • Page 9 Table of contents 5.4.2.1 Windshield wipers ..................139 5.4.2.2 Mirrors ....................... 141 5.4.2.3 Camera systems ..................142 5.4.2.3.1 Rear view camera ..................143 5.4.2.3.2 Pan-tilt-zoom (PTZ) camera (optional) ............143 5.4.2.3.3 BirdView system (optional) ................144 Loading arm ....................145 5.5.1 Lift/lower loading arm ..................
  • Page 10 Table of contents 9.1.2.1 Cleaning the exterior engine compartment cover and engine cover ....186 9.1.2.2 Cleaning the inside of the engine compartment ..........187 9.1.3 Clean the engine radiator ................190 9.1.4 Clean the oil cooler and air conditioning cooler ..........191 9.1.5 Cleaning the loading arm ................
  • Page 11 Table of contents 9.9.2 Turn/replace the cutting blades ..............235 9.10 Elevator conveyor ..................236 9.10.1 Check the tension of the elevator belt ............237 9.10.2 Tensioning the elevator belt ................238 9.10.3 Elevator belt scraper ..................239 9.10.4 Elevator belt sealing strips................239 9.10.5 Check the bearing of the deflection roller ............

  • Page 12: User Instructions

    User instructions User instructions The user instructions chapter provides information on use of the operating manual. Purpose of the operating manual This operating manual:  describes the machine’s operation, cleaning, maintenance, and servicing,  provides important instructions for the safe and efficient use of the machine. Should you still have questions, please contact us.

  • Page 13: Depictions Employed

    User instructions Depictions employed Handling directives and responses Activities to be performed in a predetermined sequence are presented as numbered handling directives. It is essential to follow this sequence. In some cases, the outcome of the handling directive is indicated with an arrow.

  • Page 14: Safety Information

    Safety information Safety information This chapter contains important information for the owner and operator on the safe and trouble-free oper- ation of the machine. Heed all safety information contained in this operating manual! Most accidents are caused by failure to comply with the most elementary safety rules. By heeding all safety information contained in this operating manual, you are helping to prevent the occurrence of accidents.

  • Page 15: Organizational Measures

    Safety information Organizational measures The operating manual:  should always be kept where the machine is used,  must always be freely accessibly by operators and maintenance personnel. 2.2.1 Obligations of the owner The owner is obligated to:  observe the national general regulations concerning occupational safety, accident prevention, and environmental protection;...

  • Page 16: Personal Qualifications

    Safety information 2.2.3 Personal qualifications Only schooled and trained persons may work on/with the machine. The owner must clearly determine the responsibilities of those who operate, maintain and service the ma- chine. Persons in training may only work on/with the machine under the supervision of an expe- rienced person.

  • Page 17: Product Safety

    Safety information Product safety 2.3.1 Safe operation of the machine Only a single person may operate the machine from the machine’s operator seat if no persons are in the working area of the machine. See Chapter 4.4 Hazardous Area and Danger Points on page 44. 2.3.2 Safety and protective equipment ...

  • Page 18: Guarantee And Liability

    Safety information 2.3.5 Guarantee and liability Our “General terms and conditions of sale and delivery” apply in principle. These must be distributed to the owner no later than upon conclusion of the contract. Guarantee and liability claims for personal and material damages are excluded if one or more of the fol- lowing causes is attributable to these: ...

  • Page 19: Hydraulic System

    Safety information Using the machine  Prior to starting work, familiarize yourself with all installations and control elements of the machine and how these function! When working on the machine, it is too late for this.  Wear tight-fitting clothes! Loosely fitting garments can increase the hazard by becoming snagged or pulled into the shaft drive.
  • Page 20 Safety information  Do not block actuators on the machine that are used to directly perform hydraulic or electrical move- ments of components, such as folding, pivoting, and sliding operations! Each movement must automatically stop once you release the corresponding control part. This does not apply to the moving of equipment: that are continuous, that are automatically regulated,...

  • Page 21: Electrical System

    Safety information 2.4.3 Electrical system  Before working on the electrical system, disconnect the negative terminal of the battery.  Use only prescribed fuses. Use of more powerful fuses can destroy the electrical system and consti- tute a fire hazard. ...

  • Page 22: Tires

    Safety information 2.4.5 Tires  Only specialists with suitable assembly tools are permitted to carry out repair work on tires and wheels.  Safely stop the machine and secure the machine against accidental lowering and rolling (parking brake, wheel chocks) before performing work on tires. ...

  • Page 23: Feed Mixer

    Safety information 2.4.6 Feed mixer  Only one person may operate the feed mixer.  Remove third parties from the hazardous area of the machine before operating the machine.  The following is prohibited: persons above the feed mixer, e.g., when manually loading the mixing chamber from a silo or hayloft;...

  • Page 24: Cleaning, Maintenance, And Servicing

    Safety information 2.4.7 Cleaning, maintenance, and servicing  Perform prescribed cleaning, maintenance, and repair work on time (see the maintenance booklet).  Secure the machine against accidental starting and rolling before cleaning, servicing, or maintaining the machine.  Existing mechanical, hydraulic, pneumatic, and electrical or electronic residual energies can trigger unintentional movements of the machine.

  • Page 25: Handling-Related Safety Instructions And Important Information

    Safety information Handling-related safety instructions and important information Contained in the operating manual are handling-related safety instructions and important information. Key words and symbols serve the purpose of enabling handling-related safety instructions and important information to be recognized instantly. 2.5.1 Handling-related safety instructions Handling-related safety instructions: ...

  • Page 26: Important Information

    Safety information 2.5.2 Important information Important information:  provides instruction on proper use of the machine,  provides tips for optimal machine usage,  is identified by the following symbols. IMPORTANT indicates obligatory special conduct or activity to ensure proper use of the ma- chine.

  • Page 27: Warning Notices

    Safety information 2.6.1 Warning notices A warning displays 2 icons: (1) Icon identifying the hazard The icon provides a pictorial representation of the hazard sur- rounded by a triangular safety symbol. (2) Hazard alert icon The icon provides a pictorial notification of the hazard to be avoided.
  • Page 28 Safety information Order number and explanation 72720 Warning alert Read and comply with the operating manual and safety in- structions prior to activating the machinery! 72723 Warning alert Hazard of electric shock or burns caused by negligently touch electric overhead power lines or by ignoring prohibitions against approaching overhead high-tension power lines! These hazards can cause severe injury possibly including death.
  • Page 29 Safety information 72732 Warning alert Hazard of cutting or severing fingers and hands caused by ac- cessible moving parts that are used in the working process! This hazard can cause severe injury including loss of body parts.  Never reach into the hazardous area while the diesel engine is running.
  • Page 30 Safety information 72740 Warning alert Hazards associated with machine interventions such as as- sembly, adjustment, elimination of malfunctions, cleaning, servicing, and maintenance work caused by unintentional starting and rolling of the machine! These hazards can cause severe injury possibly including death. ...
  • Page 31 Safety information 72747 Warning alert Electrical hazards during machine interventions! These hazards can cause severe injury possibly including death.  Secure the machine prior to all intervention with the machine against unintended startup or rolling.  According to the respective procedure, read and observe the instructions in the corresponding chapter of the operating manual.
  • Page 32 Safety information 89594 (only if there is a feed slide (optional)) Warning alert Crushing or impact hazards to the entire body caused by re- maining within the pivot range of laterally moving parts of the machine! These hazards can cause severe injury possibly including death. ...

  • Page 33: Instructions

    Safety information 2.6.2 Instructions A pictogram displays an instruction: (1) Pictogram with information on the proper handling of the machine. The icon contains information in pictorial or descriptive format or in the form of a table. Order number and explanation 85560 Instructions Attention!
  • Page 34 Safety information 108208 Instructions Attention! Damage to the filter!  To avoid damaging the filter, do not clean it with compressed air! 110458 Instructions Information about the refrigerant!  Use the specified amount of refrigerant to fill the air condi- tioning system.

  • Page 35: Placement Of Warning And Instructions

    Safety information 2.6.3 Placement of warning and instructions The following figures indicate the arrangement of warning alerts and instructions on the machine. 72732 72720 72723 72747 72740 72736 109616 110458 85568 72734 72734 89595 89595 72745 72745 72732 89595 72732 72734 72730 72730...
  • Page 36 Safety information 72730 85203 85203 108192 72730 85203 85204 85560 72730 72734 88520 72742 72732 Fig. 2-2: Warnings and instructions on the right side of machine Translation of the original Operating manual V-MIX Drive Item No.118748...

  • Page 37: Risk Associated With Failure To Follow Safety Instructions And Warning Alerts

    Safety information 107040 114995 72730 85203 114780 85204 85203 72730 72734 72742 88520 72732 Fig. 2-3: Warnings and instructions on the left side of machine Risk associated with failure to follow safety instructions and warning alerts Failure to follow safety instructions and warnings can: ...

  • Page 38: Loading And Unloading

    Loading and unloading Loading and unloading For loading, the machine is driven onto a trailer and lashed at the marked points. To unload, drive the machine from the trailer. Fastening points for lashing are marked on the machine by the pictogram. Translation of the original Operating manual V-MIX Drive Item No.118748...

  • Page 39: Product Description

    Product description Product description This chapter contains:  comprehensive information on the design of the machine and  the designations of the individual components and actuators. Read this chapter at as close a distance as possible from the machine. This is the best way to familiarize yourself with the machine.
  • Page 40 Product description Fig. 4-2: Entire machine, right side of machine Mounting flap Step Discharge chute Headlight Loading arm (10) Engine compartment Exterior mirror, right (11) Cross conveyor belt Work lights (12) Counter blade Structure roller with protective unit (13) Mixing chamber Cabin Translation of the original Operating manual V-MIX Drive...
  • Page 41 Product description Fig. 4-3: Entire machine, left machine side (driver side) Mixing chamber Fuel tank Work lights AdBlue tank Rear view camera Access ladder, in front of: switch cabinet Counter blade Hydraulic oil tank Rear vehicle lighting (10) Condenser + air conditioning V-MIX Drive Translation of the original Operating manual Item No.

  • Page 42: Intended Use

    Product description Intended use The self-propelled feed mixer Maximus Giant 17-2S/19-2S/21-2S/23-2S/25-2S:  is a vertical mixer intended exclusively for receiving feed via the structure roller and for cutting, ho- mogeneously mixing, transporting, and distributing feed in animal husbandry;  is capable of receiving, cutting, homogeneously mixing, transporting, and distributing all types of si- lage and animal feed where the dry matter content of the mixture as a whole exceeds 30%;...

  • Page 43: Safety And Protective Equipment

    Product description Safety and protective equipment This chapter contains an overview of safety and protective devices and the arrangement of correctly mounted protective devices in the protective position. Crushing, pulling, and trapping hazards to persons can occur if the machine’s mov- WARNING ing parts are unprotected during operation! ...

  • Page 44: Hazard Area And Dangerous Sites

    Product description Hazard area and dangerous sites The hazardous area is the area within and/or surrounding a machine where risks to the safety or health of a person can occur. No unauthorized persons may remain in the hazard area:  if the diesel engine is running, ...

  • Page 45: Danger Area Platform

    Product description 4.4.1 Danger area platform Riding on the platform behind the driver's cabin presents a life-threatening danger! DANGER Riding on the platform is prohibited. Falling or being crushed lead to immediate severe bodily injury and possible death. To enter the platform, observe the following points: ...

  • Page 46: Technical Data

    Product description Technical data Model Unit 17-2S 19-2S 21-2S 23-2S 25-2S Capacity: 17,5 18,1 20,1 21,7 24,1 106 – 120 120 – 136 135 – 153 Number of cows: 146 - 166 171 - 194 Engine: FPT 6 cylinders max. 165 kW/225 HP Total length: 9770 9750...

  • Page 47: Hydraulic System

    Product description 4.6.2 Hydraulic System Travel drive  operating pressure: 430 bar Control functions  operating pressure valve block: 160-180 bar  operating pressure lift/lower loading arm 135 bar Hydraulic System  Volume: 275 l  Hydraulic oil: DIN 51524 P3 HVLP 46 (standard equipment) Equipment Basic equipment Basic equipment...
  • Page 48 Product description Optional equip- Camera system with 2 cameras (rear view and pan-tilt-zoom (PTZ) camera) ment Optional equip- Camera system with 3 cameras (rear view and pan-tilt-zoom camera + 1 free position) ment Optional equip- Camera system with 4 cameras (rear view and pan-tilt-zoom camera + 2 free positions) ment EDS discharge opening Optional equip-...
  • Page 49 Product description Cross conveyor belt front 2,200 mm incl. discharge opening (1,100 mm) Optional equip- incl. continuously variable speed control ment Cross conveyor belt rear 2,200 mm incl. discharge opening (1,100 mm) Optional equip- incl. continuously variable speed control ment Accessories Cross conveyor belt Standard equip- Electric opening indicator for front and rear cross conveyor belt...
  • Page 50 Product description Chassis/engine Diesel engine FPT, 224 hp (165 kW), 6 cylinders, exhaust stage 4 with SCR catalytic con- Standard equip- verter (AdBlue) ment Standard equip- Fuel tank 300 liters ment Standard equip- Automotive driving mode, continuously variable speed 0–20 km/h (optional) ment Standard equip- Automotive driving mode, continuously variable speed 0–25 km/h (optional)
  • Page 51 Product description Ergonomically shaped multifunction armrest with single joystick operation and Standard equip- CANBUS control buttons ment Standard equip- Heating and ventilation ment Standard equip- Sun blind ment Standard equip- Mechanically suspended comfort seat ment Standard equip- Heated exterior mirror ment Optional equip- Air conditioning...
  • Page 52 Product description Optional equip- Additional car holder for AV80 ment Optional equip- Additional mains charger for AV80 ment Optional equip- Siren for weighing device ment Software Optional equip- Super data mix 5.XX software for PC interface ment Translation of the original Operating manual V-MIX Drive Item No.118748...
  • Page 53 Product description Mixing chamber Standard equip- Mechanical counter blade ment Optional equip- Hydraulic counter blade ment V2A - Mineral feed hopper with hydraulic feed screw, 300 mm Optional equip- (positioned between the mixing chambers) ment Optional equip- Cover for mineral feed hopper ment Optional equip- V2A lining Basic (side wall t=2.0 mm and h=300 mm;...
  • Page 54 Product description Optional equip- Central lubrication for work functions and chassis with automatic lubrication ment TÜV expert opinion on the official testing of a vehicle according to §21 StVZO and Optional equip- expert opinion on obtaining exceptional permission per §70 StVZO. ment Exceptional permission is required for vehicles >2.55 m [8.37 feet] wide.

  • Page 55: Nameplate And Ce Marking Nameplate And Ce Marking

    Product description Nameplate and CE marking Nameplate and CE marking The following figures indicate the placement of the nameplate, undercarriage number (machine number) and CE marking. The overall marking has documentary value and may not be altered or made unrecogniza- ble.

  • Page 56: Compliance

    Product description Compliance The machine meets the basic safety and health requirements of the following guidelines and standards:  Machinery Directive 2006/42/EC  EMC Directive 2014/30/EU  EN 349:1993+A1:2008  EN 703:2004+A1:2009  EN ISO 4254-1:2015  EN ISO 4413:2010 ...

  • Page 57: Construction And Function

    Construction and function Construction and function The next chapter contains comprehensive information regarding the machine’s design and the functions of the individual components. Some machines are displayed with optional equipment. Optional features are marked as such in this operating manual and can be purchased separately. Driver's cabin - Overview This overview should help you quickly familiarize yourself with the driver's cabin.

  • Page 58: Translation Of The Original Operating Manual V-Mix Drive

    Construction and function 5.1.1 Cabin door Danger to life due to accidental falling out of the driver's cabin when driving with the DANGER cabin door open! Driving the machine with the cabin door open is prohibited. Risks of injury to persons/animals due to careless opening and closing of the cabin WARNING door! Before opening/closing the cabin door, ensure that there are no persons/animals within the...

  • Page 59: Open The Cabin Door

    Construction and function 5.1.1.2 Open the cabin door From the outside: Remove persons/animals from the swing range of the cabin door. Unlock the door lock (1) with the door key. Push the door lock (1) in and open the door. Fig.

  • Page 60: Close The Cabin Door

    Construction and function 5.1.1.3 Close the cabin door Risks of injury and accident to persons/animals due to accidental opening of an im- WARNING properly closed cabin door while driving! Never close the cabin door carelessly or in an uncontrolled manner. Hazards caused by unauthorized use of the machine! WARNING Lock the door lock when parking and leaving the machine unattended.

  • Page 61: Open The Door Window

    Construction and function 5.1.1.4 Open the door window Risk of injury to persons/animals due to careless opening and closing of the door WARNING window! Before opening and closing the door window, ensure that there are no persons/animals within the swing range of the door window. Risk of injury and accident to persons/animals due to unintentional opening or clos- WARNING ing of the door window while driving!

  • Page 62: Driver's Seat

    Construction and function 5.1.2 Driver's seat Depending on the equipment, the machine is equipped with a mechanically suspended or air-suspended driver's seat. The driver's seat can be individually adjusted to the body and physical needs of the driver. You can cus- tomize: ...

  • Page 63: Mechanically Suspended Driver's Seat

    Construction and function 5.1.2.1 Mechanically suspended driver's seat Figure deviates from the original Fig. 5-10: Mechanically suspended driver's seat (1) Back extension (headrest): Adjust the height of the back extension by pulling out/sliding. To remove the headrest, pull it up. Pull it out of the end stop with a jerk.
  • Page 64 Construction and function (3) Backrest adjustment: Pull locking lever (1) upward and adjust it by simul- taneously straining/releasing the backrest.  Once locked, the backrest may not be moved to an- other position. Fig. 5-13: Backrest adjustment (4) Weight adjustment: Lift the crank (1).

  • Page 65: Air-Suspended Driver's Seat (Optional)

    Construction and function 5.1.2.2 Air-suspended driver's seat (optional) Fig. 5-16: Air-suspended driver's seat (1) Headrest: Adjust the height of the headrest by pulling out/slid- ing. Adjust the inclination of the headrest by tilting. To remove the headrest, pull it up. Pull it out of the end stop with a jerk.
  • Page 66 Construction and function (3) Lumbar support: By actuating the front (1) and rear (2) switches, the strength of the protrusion in the lower and upper area of the back cushion is individually adjusted. If the curvature of the back cushion no longer changes when the switch is pressed to “+”, the maximum curvature of the back cushion has been reached and the switch must be released again.
  • Page 67 Construction and function (8) Seat depth adjustment Pull button (1) upward and adjust the seat by simul- taneously pushing forwards/backwards. Fig. 5-22: Seat depth adjustment V-MIX Drive Translation of the original Operating manual Item No. 118748...

  • Page 68: Steering Wheel

    Construction and function 5.1.3 Steering wheel The position of the steering wheel can be variably adjusted in height and inclination. Dangers from brief distractions! DANGER Never adjust the steering wheel position while driving (risk of accident). The steering column (2) is held in a vertical position by spring pressure.

  • Page 69: Dashboard Overview

    Construction and function 5.1.5 Dashboard overview The purpose of this overview is to assist you in quickly familiarizing yourself with the dashboard’s instru- ments, warning and monitoring lights, and control elements. Fig. 5-25: Dashboard (1) Warning and monitoring lights (5) Display (2) RPM indicator (6) Hydraulic oil temperature indicator (3) Arrow keys (to navigate through the menu)

  • Page 70: Instruments

    Construction and function 5.1.5.1 Instruments The instruments on the dashboard indicate the operating conditions of the machine. 5.1.5.1.1 RPM indicator The display shows the currently driven speed. Fig. 5-26: RPM indicator 5.1.5.1.2 Fuel level indicator The display shows the current level between E and F in the fuel tank.

  • Page 71: Display

    Construction and function 5.1.5.1.3 Display (1) Air suspension The air suspension monitor light in- dicates the air suspension status. See chapter 5.1.7 (2) Time Indicates the time. The time is set by pressing the menu button and using the arrow keys to navi- gate to the time, pressing the OK key, using the ar- row keys to set the time and confirming by pressing the OK key.

  • Page 72: Rpm Indicator

    Construction and function 5.1.5.1.5 RPM indicator The display shows the current engine speed. Fig. 5-30: RPM indicator Translation of the original Operating manual V-MIX Drive Item No.118748...

  • Page 73: Warning And Monitoring Lights

    Construction and function 5.1.5.2 Warning and monitoring lights The warning and indicator lights indicate certain functions or malfunctions. Some of the warning and indi- cator lamps listed here are part of certain machine equipment or are part of optional equipment. The corresponding descriptions and warnings for the warning and indicator lamps can be found on the given page numbers (e.g.

  • Page 74: Indicator Lights For The Lighting System And Turn Signals

    Construction and function 5.1.5.2.2 Indicator lights for the lighting system and turn signals Low beam See page It lights up when the low beam is on. High beam See page It lights up when the high beam is on or the flasher is pressed. Turn signals See page Flashes when the turn signals are on.

  • Page 75: Controls

    Construction and function 5.1.5.3 Controls Combi switch for turn signals, high beam, flasher, See page windshield wiper/windshield washer fluid at the front 136/ 139 and horn  Turn signal, high beam, flasher  Windshield wiper/windshield washer fluid front  Horn Hazard warning lights See page Hazard warning lights on/off...

  • Page 76: Control Console Overview

    Construction and function 5.1.6 Control console overview Various controls and warning lights are located on the control console. Some of the controls listed belong to certain machine equipment or are components of optional equip- ment. 5.1.6.1 Controls Windshield wipers See page Switch position 0: Turn wipers off.
  • Page 77 Construction and function = feeding = transport = diagnostic mode Multifunction lever See page 91 Perform functions of the machine. Hand throttle for diesel engine See page 79 Adjust the engine speed of the diesel engine. (1) Mixing auger See page Switch mixing auger on/off.

  • Page 78: Monitoring The Compressed Air System

    Construction and function 5.1.7 Monitoring the compressed air system If the compressed air system is OK, the symbol (1) is displayed in green on the display. Green = compressed air system is OK. Red = pressure is undershot. Set the machine to 1,400 rpm and wait to see if the symbol turns green.

  • Page 79: The Engine Indicator Light Is Yellow

    Construction and function 5.1.8.2 The engine indicator light is yellow When the warning light lights up, turn off the diesel engine immediately. The warning light lights up when the ignition is switched on. It must go out again when the diesel engine has started. if it lights up in case of malfunctions, the machine must be stopped immediately and the cause must be remedied.

  • Page 80: Coolant Level

    Construction and function 5.1.8.3.3 Coolant level If the warning light (1) lights up in the cockpit, the coolant level is too low. The warning light in the cockpit lights up when the ignition is switched on. It must go out again when the diesel engine has started.

  • Page 81: Indicator Lights Regeneration Exhaust Gas Aftertreatment

    Construction and function 5.1.8.5.1 Indicator lights Regeneration Exhaust gas aftertreatment The indicator lights (1) in the display on the steering col- umn indicate the status of exhaust gas aftertreatment re- generation. The display is limited to indicator lights in active mode. Fig.

  • Page 82: Operation Monitoring Of The Diesel Engine With The Electronic Engine Control

    Construction and function 5.1.9 Operation monitoring of the diesel engine with the electronic engine control The operation of the diesel engine is monitored by an electronic engine controller to protect the diesel engine from damage in certain situations. Depending on the severity of a detected fault, the diesel engine may continue to run with limitations, with the engine indicator light permanently on, or the warning light “STOP”...

  • Page 83: Indicator And Warning Lights For The Hydraulic System Operating Conditions

    Construction and function 5.1.10 Indicator and warning lights for the hydraulic system operating conditions 5.1.10.1 Warning light for hydraulic oil temperature If the warning light is on, then the hydraulic oil temperature is too high. A malfunction is present if: ...

  • Page 84: Heating Or Cooling The Cabin Space

    Construction and function 5.1.11.1 Heating or cooling the cabin space Risk of catching cold due to cold airflows when cooling the cabin space! WARNING  Cool down the air in the cabin only by about 5-8°C [41-46°F] compared to the outside temperature.
  • Page 85 Construction and function Heating the cabin space Rotate the dial knob (3) to set the desired tempera- ture. Rotate the dial knob (3) to the right stop to obtain the maximum heat capacity. Turn the blower controller (1) to one of levels 0-3. (0 = ventilator off;...

  • Page 86: Select The Operating Modes

    Construction and function 5.1.12 Select the operating modes The selection of the 4 possible operating modes “loading”, “feeding”, “transport”, and “diagnosis and set- tings” is made with the “Operating modes” dial. Depending on the selected operating mode, the basic image for loading, feeding, transport, or diagnosis and settings appears on the information and operating terminal.

  • Page 87: Loading Mode

    Construction and function 5.1.12.1 Loading mode  Select the Loading mode when feed components are to be collected with the structure roller.  In Loading mode, the accelerator pedal can be used to move the machine at a maxi- mum engine speed of the diesel engine (1,800 rpm) at a travel speed between 0 - 12 km/h [0-7.5 mph].

  • Page 88: Feeding Mode

    Construction and function 5.1.12.2 Feeding mode  Select the Feeding mode when food is to be discharged.  In Feeding mode, the engine speed of the diesel engine is limited to approximately 1,800 rpm, except when the mixing auger(s) is running at high speed (then 2,000 rpm).

  • Page 89: Transport Mode

    Construction and function 5.1.12.3 Transport mode  For transport trips, select the Transport mode.  In Transport mode, the engine speed of the diesel engine is limited to approximately 1,800 rpm. (Eco mode: 1800 rpm, which is lowered when the desired driving speed is reached (the exact value depends on the equipment).) ...

  • Page 90: Diagnosis, Settings, And Information Mode

    Construction and function 5.1.12.4 Diagnosis, settings, and information mode  Select the “Diagnosis, Settings and Information” mode if you want to make adjust- ments and/or search for errors. Place the selector switch (2) in position “4” (diagno- sis, settings, and information). ...

  • Page 91: Multifunction Lever

    Construction and function 5.1.13 Multifunction lever This chapter shows the machine functions performed by the multifunction lever.  The assignments of the buttons on the multifunction lever depend on the selected op- erating mode.  In the neutral position, the executed function stops. ...

  • Page 92: Multifunction Lever - Mode 1: Loading

    Construction and function 5.1.13.1 Multifunction lever – mode 1: Loading Fig. 5-49: Multifunction lever – mode 1 (loading) Loading on/off Reverse the loading Adjust the speed of the elevator by +5%. Lift the loading arm Adjust the speed of the elevator by -5%. Lower the loading arm Protective cover on/off Direction of travel...

  • Page 93: Multifunction Lever - Mode 2: Feeding

    Construction and function 5.1.13.2 Multifunction lever – mode 2: Feeding Fig. 5-50: multifunction lever – mode 2 (feeding) Preselection slider 1 Move cross conveyor belt to the right Preselection slider 2 Lift the loading arm Preselection slider 3 Move cross conveyor belt to the left Open/close discharge opening (10) Lower loading arm Discharge cross conveyor belt right...

  • Page 94: Multifunction Lever - Mode 3: Transport

    Construction and function 5.1.13.3 Multifunction lever – mode 3: Transport Fig. 5-51: Multifunction lever – mode 3 (transport) Direction of travel Translation of the original Operating manual V-MIX Drive Item No.118748...

  • Page 95: Information And Operating Terminal

    Construction and function 5.1.14 Information and operating terminal The information and operating terminal with its screens is configured as follows. Fig. 5-52: Information and operating terminal Designation Description Display Show selected area. Selection buttons Select or switch functions on/off and speed adjustment in 5% increments.

  • Page 96: Mode 1 - Loading

    Construction and function 5.1.14.1 Mode 1 - Loading Selection works via the selection buttons and the dial knob. Fig. 5-53: Mode 1 - Loading Designation Description Mixing auger Displays the mixer speed in %. Green: Seat is occupied. Seat contact switch Red: Seat is not occupied.
  • Page 97 Construction and function Fig. 5-54: Mode 1 - Loading Designation Description Mixing auger on/off Switch mixing auger on/off. Indicates whether the overdrive of the mixing auger is on or off. Mixer auger overdrive Green is noted: Overdrive of the mixing auger is engaged. Blue is noted: Overdrive of the mixing auger is switched off.

  • Page 98: Mode 2 - Feeding

    Construction and function 5.1.14.2 Mode 2 – feeding Selection works via the selection buttons and the dial knob. Fig. 5-55: Mode 2 - Feeding Designation Description Mixing auger Displays the mixer speed in %. Seat contact switch Green: Seat is occupied. Red: Seat is not occupied.

  • Page 99: Mode 3 - Transport

    Construction and function 5.1.14.3 Mode 3 – Transport Fig. 5-56: Mode 3 - Transport Designation Description Mixing auger Displays the mixer speed in %. Green: Seat is occupied. Seat contact switch Red: Seat is not occupied. Cooling water temperature Displays the current cooling water temperature. Display Displays the time and speed.

  • Page 100: Mode 4 - Diagnosis, Settings, And Information

    Construction and function 5.1.14.4 Mode 4 – Diagnosis, settings, and information 5.1.14.4.1 Basic screen The basic screen in diagnostics, settings, and information mode shows all the functions possible in this mode. Selection is made with the dial knob. Fig. 5-57: Diagnostics, settings and information - home screen Designation Description Diagnosis...

  • Page 101: Diagnosis

    Construction and function 5.1.14.4.1.1 Diagnosis Fig. 5-58: Diagnostics, settings and information - diagnostics Designation Description Travel drive status Switch to the Travel drive status menu. Status I/Os Switch to the Status I/Os menu. Engine error messages Switch to the Engine error messages menu. Machine control system Switch to the Machine control menu.

  • Page 102: Travel Drive Status

    Construction and function 5.1.14.4.1.1.1 Travel drive status Fig. 5-59: Diagnostics, settings and information – diagnostics – status ground drive Designation Description The sensor is fine. Sensor status The sensor is outside the tolerance range and reports an Error error (e.g., cable breakage). Listing Identification of the sensor.

  • Page 103: Engine Error Message

    Construction and function 5.1.14.4.1.1.3 Engine error message Fig. 5-61: Diagnostics, settings and information – diagnostics – status ground drive Designation Description Error code Counter Specifies how often the error has occurred. Failure Mode Identifier / Error Mode Identifier The errors can be translated into plain text with an error code list. 5.1.14.4.1.1.4 Machine control system Fig.

  • Page 104: Hydraulic Oil Filter Status

    Construction and function 5.1.14.4.1.1.5 Hydraulic oil filter status Fig. 5-63: Diagnostics, settings and information – diagnostics – status of hydraulic oil filters Pos. Name Description The filter operates properly. The differential pressure sensor on the filter has reported an Status error, i.e.

  • Page 105: Settings

    Construction and function 5.1.14.4.1.2 Settings Time Automatic extraction unit Fan reversal unit Language Display brightness Mixer speed Fig. 5-64: Diagnostics, settings and information - settings Designation Description Time Switch to the Time menu. Automatic extraction system Switch to the Automatic extraction menu. Ventilation reversal Switch to the Ventilation reversal menu.

  • Page 106: Time

    Construction and function 5.1.14.4.1.2.1 Time Fig. 5-65: Diagnostics, settings and information – settings – time Designation Description Time Set the time. 5.1.14.4.1.2.2 Automatic extraction system The automatic extraction system is preset at the factory and should only be changed after consultation or by expert personnel.

  • Page 107: Automatic Fan Reversal (Optional)

    Construction and function 5.1.14.4.1.2.3 Automatic fan reversal (optional) Fig. 5-67: Diagnostics, settings and information – settings – automatic fan reversal unit (optional) Designation Description Automatic on/off Switch on/off automatic withdrawal extraction (if available). Interval in min. Specify the interval at which reversing is repeated. Reversal time in sec.

  • Page 108: Mixer Speed

    Construction and function 5.1.14.4.1.2.5 Mixer speed Fig. 5-69: Diagnosis, settings, and information – Settings – Mixer speed Designation Description Reduces the speed of the mixing auger by a fixed value (indicated in percent) when the structure roller is switched on. Reduction of the mixer Default setting: speed with the structure...

  • Page 109: Information

    Construction and function 5.1.14.4.1.3 Information Fig. 5-70: Diagnosis, settings, and information - Information Designation Description Software Versions Displays the current software versions. V-MIX Drive Translation of the original Operating manual Item No. 118748...

  • Page 110: Error Messages

    Construction and function 5.1.14.5 Error messages 5.1.14.5.1 Cooling water error Fig. 5-71: Cooling water error Designation Description Lack of cooling water! Warning cooling water Too little cooling water in the system. 5.1.14.5.2 Hood error The warning message “Protective hood on structural roller not closed” appears when switching from mode 1 to mode 2 or 3, but the hood has not closed.

  • Page 111: Error In Position Of Loading Arm - Loading Arm Too High

    Construction and function 5.1.14.5.3 Error in position of loading arm – Loading arm too high The warning ‘”Loading arm not in transport position” appears when switching from Mode 2 to Mode 3 and the loading arm is not in transport position. Fig.

  • Page 112: Error Position Of Loading Arm - Loading Arm Too Low

    Construction and function 5.1.14.5.4 Error Position of loading arm – Loading arm too low The warning ‘”Loading arm not in transport position” appears when switching from Mode 2 to Mode 3 and the loading arm is not in transport position. Fig.

  • Page 113: Error In Cross Conveyor Belt Center Position

    Construction and function 5.1.14.5.5 Error in cross conveyor belt center position The warning “Cross conveyor belt not in center position” appears when switching from mode 2 to mode 1 or 3 and the cross conveyor belt is not in center position Fig.

  • Page 114: Error Hc Burn-Off Scr Catalyst

    Construction and function 5.1.14.5.7 Error HC Burn-off SCR Catalyst Fig. 5-77: Error, HC burn-off, SCR catalytic converter Designation Description Burn off HC residues (hydrogen residues). HC Burn-off SCR Cata- The message expires when the process is complete. This can take up to lyst 60 minutes.

  • Page 115: Adblue Filling Level

    Construction and function 5.1.14.5.8 AdBlue filling level Fig. 5-78: AdBlue filling level Designation Description Reserve level The indicator appears and the signal generator beeps 1x per minute. AdBlue filling level Reserve level The indicator appears and the signal generator beeps continuously.

  • Page 116: Adblue Quality Warning Level 1

    Construction and function 5.1.14.5.9 AdBlue quality warning level 1 Designation Description AdBlue quality Note that there is no reduction in performance yet. warning level 1 The error must be reset by a specialist dealer! 5.1.14.5.10 AdBlue quality warning level 2 Fig.

  • Page 117: Adblue Quality Warning Level 3

    Construction and function 5.1.14.5.11 AdBlue quality warning level 3 Fig. 5-80: AdBlue quality warning level 3 Designation Description AdBlue quality The machine is gradually reduced to idling. warning level 3 The error must be reset by a specialist dealer! 5.1.14.5.12 AdBlue technology warning level 1 Fig.

  • Page 118: Adblue Technology Warning Level 2

    Construction and function 5.1.14.5.13 AdBlue technology warning level 2 Fig. 5-82: AdBlue equipment warning level 2 Designation Description Warning with power and speed reduction, which is gradually increased. AdBlue technology warning level 2 This error can have various causes, such as a pressure drop in AdBlue. The error must be reset by a specialist dealer! Translation of the original Operating manual V-MIX Drive...

  • Page 119: Adblue Technology Warning Level 3

    Construction and function 5.1.14.5.14 AdBlue technology warning level 3 Fig. 5-83: AdBlue equipment warning level 3 Designation Description The machine is gradually reduced to idling. AdBlue technology warning level 3 This error can have various causes, such as a pressure drop in AdBlue. The error must be reset by a specialist dealer! V-MIX Drive Translation of the original Operating manual...

  • Page 120: Diesel Engine

    Construction and function Diesel engine 5.2.1 Start the diesel engine Risk of poisoning by exhaust gases, with the diesel engine running in unventilated or WARNING enclosed spaces or similar!  Before starting or operating the diesel engine in an enclosed space, connect the ex- haust to a prescribed ventilation system.
  • Page 121 Construction and function  Do not operate the starter for more than 20 seconds at a time, otherwise the starter may overheat. If the diesel engine does not start on the first start attempt, wait at least 1 minute before repeating the start attempt. If the diesel engine has not started after 2 starting attempts, please refer to the Chapter on Fault detection from the accompanying operating instructions for the diesel engine.

  • Page 122: Allow Diesel Engine To Warm Up

    Construction and function 5.2.2 Allow diesel engine to warm up Risk of engine damage! CAUTION  Allow the diesel engine to warm up for 1-2 minutes without a load at an engine speed between 1,000-1,200 rpm to ensure proper lubrication of the diesel engine. ...

  • Page 123: Starting A Diesel Engine With A Starter Battery

    Construction and function 5.2.5 Starting a diesel engine with a starter battery Risk of explosion from battery gases caused by sparking and open flames near bat- DANGER teries! Avoid sparking and open flames near batteries.  Make sure that the uninsulated parts of the pole clamps do not touch the jumper cable. ...

  • Page 124: Towing The Diesel Engine

    Construction and function 5.2.6 Towing the diesel engine Towing the diesel engine is not possible because the machine is equipped with a hydro- static traction drive. 5.2.7 Turn off the diesel engine Risk of engine damage due to overheating and accelerated wear of engine compo- CAUTION nents after prolonged high loads on the diesel engine! Run the diesel engine after prolonged high loads at an engine speed of 1,000 rpm - 1,200...

  • Page 125: Winter Operation Of The Diesel Engine

    Construction and function 5.2.8 Winter operation of the diesel engine Hazards due to sudden revving up of the diesel engine when using engine start WARNING sprays (e.g., Startpilot)! Never use an engine start spray to start the diesel engine.  Keep batteries well charged.

  • Page 126: Driving Mode

    Construction and function Driving mode The machine is fitted with a hydrostatic front wheel drive as standard. All-wheel drive is optional. The machine variably accelerates and decelerates via the accelerator pedal. The further the accelerator pedal is depressed, the higher the driving speed. The achievable driving speed depends on the selected operating mode (loading, feeding, transport), the position of the accelerator pedal (engine speed), the driving resistance, and the consumption of hydro- static power for the working hydraulics or steering.

  • Page 127: Driving Forward

    Construction and function 5.3.1 Driving forward Set the machine to move forward: Disengage the parking brake. Slide the FNR switch (1) up.  The “Drive forward” function is activated. On the dashboard, the “Forward direction” indicator light (2) lights up. Monitor the danger area of the machine.

  • Page 128: Reverse Driving

    Construction and function 5.3.2 Reverse driving Hazards to persons/animals when reversing the machine! DANGER Before starting reverse, check the danger area next to and behind the machine. Move the machine only when there are no persons/animals in the danger area of the machine. Turn on reverse: Disengage the parking brake.

  • Page 129: Crawling Gear

    Construction and function 5.3.3 Crawling gear  Mode 1 or 2 must be activated in order to engage the crawling gear.  The speed range can be adjusted continuously from 0-15 km/h via the potentiometer (2) on the dashboard.  By adjusting the potentiometer, the resolution of the accelerator pedal is increased, thus the set speed (e.g., 0–5 km/h) is mapped over the entire accelerator pedal travel.

  • Page 130: Decelerate And Stop The Machine

    Construction and function 5.3.4 Decelerate and stop the machine  The machine can be braked and stopped while driving via the accelerator pedal and, if necessary, additionally via the brake pedal.  The brake system operated by the brake pedal acts on the front and rear axles. For this purpose, the front and rear axles are equipped with hydraulic brakes.

  • Page 131: Parking Brake

    Construction and function 5.3.5 Parking brake  The parking brake is a spring brake with a spring-loaded cylinder and a spring and acts on the front axle. To release the parking brake, hydraulic oil is forced into the spring-loaded cylinder at a hydraulic oil pressure of approximately 30 bar. ...

  • Page 132: Turn Four-Wheel Drive On And Off (Optional)

    Construction and function 5.3.6 Turn four-wheel drive on and off (optional)  To engage the rear axle drive, the four-wheel steering must be activated.  The rear axle drive can only be engaged when stationary. If you press the button even though the machine is still rolling, the “All-wheel drive”...

  • Page 133: Differential Lock

    Construction and function 5.3.7 Differential lock  The engaged differential lock ensures that slippage on the drive wheel with the lower ground grip is prevented. In this case, the drive train stiffens and speed compensation is prevented.  If the drive wheels rotate unevenly on loose ground, engage the differential lock. ...

  • Page 134: Steering

    Construction and function 5.3.8 Steering The machine is equipped with front axle steering as standard. Hydraulic steering reduces the force re- quired to actuate the steering wheel when steering at a standstill, maneuvering, or at low driving speeds. All-wheel steering is optional. The all-wheel steering with an inverse opposite steering angle for the front and rear wheels has the effect of shortening the wheelbase and reducing the turning radius.

  • Page 135: Light And Vision

    Construction and function Light and vision 5.4.1 Light 5.4.1.1 Turn the parking or driving lights on and off Risk of accidents in road traffic by driving with parking light! WARNING Never drive with the parking light. The parking light is not bright enough to illuminate the road sufficiently or to be seen by other road users.

  • Page 136: Turn Signal, High Beam, And Flasher

    Construction and function 5.4.1.2 Turn signal, high beam, and flasher Turn signal, high beam, and flasher are switched on via the combination switch.  The turn signals only work when the ignition is on.  The high beam can only be switched on when the headlights are on. ...

  • Page 137: Hazard Warning Lights

    Construction and function 5.4.1.3 Hazard warning lights The hazard warning system is used in dangerous situations to alert other road users to your machine. High risk of accident due to a broken-down machine in the public transport area! DANGER Always use the hazard lights and warning triangle to alert other road users to the stationary machine.

  • Page 138: Work Lights

    Construction and function 5.4.1.4 Work lights  The work lights can only be switched on when the parking lights or headlights are on.  The work lights switch off when the parking lights are switched off.  In road mode, the work lights are automatically switched off. Risk of accidents for other road users due to blinding work lights on public roads and WARNING paths!

  • Page 139: Visibility

    Construction and function 5.4.2 Visibility 5.4.2.1 Windshield wipers Windshield wipers are located on the windshield and the right side window. Worn or dirty windshield wiper blades reduce visibility and driving safety! WARNING  Clean dirty windshield wiper blades.  Replace worn windshield wiper blades promptly. Frozen wiper blades cause damage to the wiper blades and wiper motors! CAUTION In case of frost, check that the windshield wiper blades are not frozen before switching the...
  • Page 140 Construction and function Windshield wiper - Side window Turn on the windshield wipers Place the toggle switch in position (3). Turn on the windshield wiper and spray the wiper fluid Place the toggle switch in position (1). Turn off the windshield wipers and wiper fluid Fig.

  • Page 141: Mirrors

    Construction and function 5.4.2.2 Mirrors The machine is equipped with two large-area exterior mirrors on the left and right sides of the machine. In addition, there is a close proximity mirror on both sides of the machine and a “blind spot” mirror on the right.

  • Page 142: Camera Systems

    Construction and function Turn on the heating in the exterior mirrors Set the “Mirror heating” toggle switch to the “ON” position (2).  The mirror heating for all mirrors is on, and the indi- cator light on the toggle switch is on. Fig.

  • Page 143: Rear View Camera

    Construction and function 5.4.2.3.1 Rear view camera When changing the direction of travel from “Forward” to “Reverse”, the image of the rear view camera automatically appears on the camera screen. The rear view camera allows you to see the danger area behind the machine. Dangers to third persons/animals/objects when reversing in the area behind the ma- DANGER chine due to lack of direct view from the driver's seat!

  • Page 144: Birdview System (Optional)

    Construction and function BirdView system (optional) 5.4.2.3.3 The BirdView system provides an overview of the machine’s surroundings.  The BirdView system screen (1) is mounted on the right -hand A-pillar above the control console (2).  The vehicle is started: The screen for the BirdView system (1) shows a bird's eye view of the machine and its surroundings.

  • Page 145: Loading Arm

    Construction and function Loading arm 5.5.1 Lift/lower loading arm  To raise and lower the loading arm, move the multifunctional lever out of the neutral position and hold until the loading arm has reached the desired height. When the multifunction lever is released, it automatically returns to the neutral position. In the neutral position, the movement of the loading arm stops.

  • Page 146: Bring Loading Arm Into Transport Position

    Construction and function 5.5.2 Bring loading arm into transport position To select the Transport operating mode, the loading arm must first be raised or lowered to the required minimum height. Only if the loading arm is at the required minimum height: ...

  • Page 147: Structure Roller And Conveyor Elevator

    Construction and function Structure roller and conveyor elevator 5.6.1 Turn the structure roller and conveyor elevator on and off Switching the structure roller and the conveyor elevator on/off is only possible in mode 1 (loading).  The drives for the structure roller and the conveyor elevator are coupled together via the hydraulic control.

  • Page 148: Setting The Drive Speed On The Structure Roller

    Construction and function Turn on the structure roller and conveyor elevator: Remove persons/animals from the danger area of the structure roller. Double press the button (1).  Button (1) lights up red.  The structure roller and the conveyor elevator are switched on and the fields “Structural roller and conveyor elevator”...

  • Page 149: Adjust The Conveyor Elevator Belt Speed

    Construction and function 5.6.3 Adjust the conveyor elevator belt speed Adjusting the belt speed of the conveyor elevator is only possible in mode 1 (loading). When collecting feed components that tend to produce dust, reduce the belt speed of the conveyor elevator.

  • Page 150: Open/Close The Protective Unit For The Structure Roller

    Construction and function 5.6.4 Open/close the protective unit for the structure roller Opening/closing the protective unit for the structure roller is only possible in mode 1 (loading). Hazards to persons and animals due to the sharp-edged structure roller during DANGER transport trips if the protective unit is open! Close the open protective unit on the structure roller before transporting.

  • Page 151: Reversing The Structure Roller And Conveyor Elevator

    Construction and function 5.6.5 Reversing the structure roller and conveyor elevator Reversing the structure roller and conveyor elevator is only possible in mode 1 (loading). Select the “Reverse” drive direction in to convey collected feed components from the area of the structure roller and the conveyor elevator.
  • Page 152 Construction and function Open the dosing valve: Remove persons/animals from the danger area of the dosing valve. Press required button (1, 2, 3, or 4).  The button lights up red. Press the thumb wheel (5) upwards until the de- sired discharge opening is reached on the dis- play (6) 0 = Slider closed...

  • Page 153: Transverse Conveyor

    Construction and function Transverse conveyor 5.7.1 Turn the cross conveyor belt on and off Switching the cross conveyor belt on/off is only possible in mode 2 (feeding). The cross conveyor belt can be operated in two drive directions. Depending on the drive direction, the feed is discharged on the right or left side of the machine.

  • Page 154: Adjust The Belt Speed For The Cross Conveyor Belt

    Construction and function 5.7.1.1 Adjust the belt speed for the cross conveyor belt Adjusting the belt speed for the cross conveyor belt is only possible in mode 2 (feeding).  The set belt speed determines the lateral placement distance (throw width) of the feed next to the machine.

  • Page 155: Move The Cross Conveyor Belt To The Right Or Left (Optional)

    Construction and function 5.7.2 Move the cross conveyor belt to the right or left (optional) Moving the cross conveyor belt is only possible in mode 2 (feeding). The cross conveyor belt can be displaced by 300 mm to the right or left (optional equipment) via the hy- draulic lateral displacement of the belt.

  • Page 156: Platform

    Construction and function Platform Riding on the platform behind the driver's cabin presents a life-threatening danger! DANGER Riding on the platform is prohibited. Falling or being crushed lead to immediate severe bodily injury and possible death. The operator may only be on the platform (1) if they can ensure that no one will move the machine.

  • Page 157: Mixing Auger

    Construction and function Mixing auger 5.9.1 Turn mixing augers on and off Switching the mixing auger on/off is only possible in modes 1 (loading) and 2 (feeding). To eject the feed residue from the mixing auger at the end of the feeding process and com- pletely empty the mixing chamber, the drive speed of the mixing auger is briefly switched into overdrive in the feeding operating mode.

  • Page 158: Setting The Drive Speed Of The Mixing Auger

    Construction and function 5.9.2 Setting the drive speed of the mixing auger Rotate knob (2) until the display shows the value (1) for the desired drive speed (in %).  Display value 0% = mixing auger is not active (0 min-1), ...

  • Page 159: Engaging And Disengaging Overdrive For The Mixing Auger

    Construction and function 5.9.3 Engaging and disengaging overdrive for the mixing auger Switching on/off the overdrive for the mixing auger is only possible in modes 1 (loading) and 2 (feeding). To eject the feed residue from the mixing auger at the end of the feeding process and com- pletely empty the mixing chamber, the drive speed of the mixing auger is briefly switched into overdrive in the feeding operating mode.

  • Page 160: Turn On The Cleaning Mode For The Mixing Auger

    Construction and function 5.9.4 Turn on the cleaning mode for the mixing auger Switching on the cleaning mode is only possible in mode 2 (feeding). For cleaning, the mixing auger must be operating (see Chapter 5.9.1 Turn mixing augers on and off).

  • Page 161: Reverse Drive Direction Of The Mixing Auger

    Construction and function 5.9.5 Reverse drive direction of the mixing auger If the feed becomes clogged at the discharge opening or mechanically blocks the mixing au- ger, reverse the drive direction of the mixing auger. Press button (1).  The mixing auger stops and starts counterclock- wise.

  • Page 162: Cutting Blades On Mixing Augers

    Construction and function 5.11 Cutting blades on mixing augers In the mixing chamber, the driven mixing augers (1) equipped with cutting blades (2) chop and mix the added feed components. A discharge arm (3) in the lower portion of the mixing au- gers ensures rapid and uniform discharge of the mixed feed components.

  • Page 163: Counter Blade

    Construction and function 5.12 Counter blade By using the counter blade (1), the feed components in the mixing chamber can be chopped finely and mixed more quickly. The counter blade:  is used, for example, in the chopping and mixing of round or rectangular bales;...

  • Page 164: Weighing Scale

    USB stick and PC interface.  BvL Dairy Feeder with PDA and Internet connec- tion Observe the operating instructions for the weighing scale provided here. Fig. 5-158: Weighing scale...

  • Page 165: Starting The Machine And Road Traffic Regulations

    Starting the machine and road traffic regulations Starting the machine and road traffic regulations This chapter provides information on how to start the machine.  Prior to startup of the machine, the operator is required to have read and understood the operating manual.

  • Page 166: Traffic Regulations For Germany

    Starting the machine and road traffic regulations 6.1.1 Traffic regulations for Germany Every machine intended for travel on public roads requires a single operating license. This must be obtained from the registration office with presentation of a TÜV certificate for the machine.

  • Page 167: Secure The Machine Against Accidental Starting And Rolling

    Starting the machine and road traffic regulations Secure the machine against accidental starting and rolling Crushing, clipping, cutting, severing, snagging, winding, pulling, trapping, and im- WARNING pact hazards to persons can occur from procedures on the machine:  if hydraulic functions are unintentionally performed, work tools or parts of the machine are operated while the diesel engine is running;...

  • Page 168: Using The Machine

    Using the machine Using the machine When operating the machine, also observe the instructions in the chapters:  2.2.2 Obligations of the operator on page 15,  2.2.3 Personal qualifications on page 16,  2.4 General safety instructions from page 18, ...

  • Page 169: Loading Feed Mixers

    Using the machine Loading feed mixers Crushing, cutting, snagging, and pulling hazards to persons can occur if improper WARNING loading of the mixing chamber leads to unintentional contact with the operating mix- ing auger!  Fill mixing chambers only via the structure roller or with suitable equipment. Appropriate equipment includes: front-loader tractor, wheel/yard loader.

  • Page 170: Recommended Filling Sequence

    Using the machine  Accurately load the mixing chambers using the weighing system. The material is weighed in the mixing chamber. Once the filling quantity of a feed component has been reached in the mixing chamber, the collected feed component can be conveyed from the area of the structure roller and the conveyor elevator (see Chapter 5.6.5 Reversing the structure roller and conveyor elevator, page 151).

  • Page 171: Colleting Silage From The Bunker Silo

    Using the machine 7.1.2 Colleting silage from the bunker silo  Extract silage from top to bottom from the silage stock of a bunker silo.  Set the hand throttle to full load so that the diesel engine is driven at a nominal speed. ...
  • Page 172 Using the machine Select the loading mode (see Chapter 5.1.12.1 Loading mode, page 87). Remove persons/animals from the danger area of the structure roller. Open the protective unit on the structure roller (see Chapter 5.6.4 Open/close the protective unit for the structure roller, page 150).

  • Page 173: Collect Round Bales

    Using the machine 7.1.3 Collect round bales  The round bales must be placed on the front side.  Remove bands/nets/film from the round bales.  Pick up round bales from top to bottom.  When picking up hay or straw bales, adjust the hand throttle of the diesel engine to 1,600 rpm- 1,800 rpm.

  • Page 174: Collect Square Bales

    Using the machine 7.1.4 Collect square bales  Remove bands/nets/film from the square bales.  Pick up cuboid bales perpendicular to the pressing direction.  When picking up hay or straw bales, adjust the hand throttle of the diesel engine to 1,600 rpm- 1,800 rpm.

  • Page 175: Collect Grist, Concentrated Feed, Spent Grain, Etc

    Using the machine 7.1.5 Collect grist, concentrated feed, spent grain, etc.  When picking up feed components that tend to produce dust (e.g. grist), reduce the drive speed of the structure roller and the belt speed of the conveyor elevator. Select the loading mode (see Chapter 5.1.12.1 Loading mode, page 87).

  • Page 176: Mix The Feed Components

    Using the machine Mix the feed components  The mixing time depends on the type and structure of the feed components used and the desired cut length of the feed mixture. The mixing time is prolonged in the case of structurally rich feed components that have to be cut.

  • Page 177: Output Feed

    Using the machine Output feed Risks of impact to persons and animals can arise if objects are thrown out of the dis- WARNING charge opening or the cross conveyor belt when the feed is dispensed! Before opening the discharge opening or switching on the cross conveyor belt, remove per- sons/animals from the danger area.
  • Page 178 Using the machine Select the feeding mode (see Chapter 5.1.12.2 Feeding mode, page 88). Remove persons/animals from the danger area of the cross conveyor belt. Adjust the engine speed for the diesel engine with the hand throttle. The required engine speed de- pends on the required drive power of the machine.

  • Page 179: Eliminate Blockages

    Using the machine 7.3.1 Eliminate blockages Crushing, clipping, cutting, severing, grasping, winding, pulling, trapping, and impact WARNING hazards to persons can occur in the following cases:  Raised, unsecured parts of the machine are unintentionally lowered or will be lowered, e.g., an open dosing valve.

  • Page 180: Transport Drives

    Transport drives Transport drives A transport drive is a trip to or from the place of use of the machine in a loaded or unloaded state.  For transport drives, also refer to Chapter 2.4 General safety instructions from page ...

  • Page 181: Chapter 5.3.8 Steering

    Transport drives Hazards in the event of improper use of the machine can arise if this results in failure WARNING of components, inadequate stability, and inadequate steering and braking capability of the machine! Observe the maximum machine load and permissible axle loads. If necessary, drive only with a partially filled machine.

  • Page 182: Cleaning, Maintenance, And Servicing

    Cleaning, maintenance, and servicing Cleaning, maintenance, and servicing When performing cleaning, maintenance, and servicing, also note the instructions in Chap- ters:  2.2.2 Obligations of the operator on page 15,  2.2.3 Personal qualifications on page 16,  2.4 General safety instructions from page 18, ...

  • Page 183: Cleaning

    Cleaning, maintenance, and servicing Cleaning  Check the machine on a daily basis for contamination, especially the radiator, engine, and hood.  Remove food and dust deposits from the radiator, engine, and hood if necessary (risk of fire).  Clean the machine thoroughly if dirty. Dirt attracts moisture and causes rust. ...

  • Page 184: General Cleaning

    Cleaning, maintenance, and servicing 9.1.1 General cleaning  The entire machine should be cleaned regularly to remove dirt, dust, feed residue, etc., in order to en- sure that the machine remains in good working condition. Dirt attracts moisture and causes rust. ...

  • Page 185: Cleaning The Engine Compartment Outside And Inside

    Cleaning, maintenance, and servicing 9.1.2 Cleaning the engine compartment outside and inside After each use of the machine, check the engine compartment inside and outside to determine whether cleaning is necessary. Observe the following chapters. Scalds or burns due to hot coolant! DANGER Never open the engine compartment cover if steam or coolant is emerging.

  • Page 186: Cleaning The Exterior Engine Compartment Cover And Engine Cover

    Cleaning, maintenance, and servicing 9.1.2.1 Cleaning the exterior engine compartment cover and engine cover  Park the machine and secure it to prevent unintentional startup and rolling.  Remove any feed residue, straw, dust accumulations, etc., from the engine cover and engine compartment cover. Fig.

  • Page 187: Cleaning The Inside Of The Engine Compartment

    Cleaning, maintenance, and servicing 9.1.2.2 Cleaning the inside of the engine compartment Hazards due to moving or hot engine parts in the engine compartment! DANGER All work on the diesel engine or in the engine compartment, such as checking and topping off fluids, involves the risk of injuries such as burns or scalds, as well as ac- cidents and fire hazards! ...
  • Page 188 Cleaning, maintenance, and servicing Danger of pinching when closing the engine compartment cover! DANGER When closing the engine compartment cover, make sure that no one is within the swivel range of the cover.  Work under the raised loading arm may only be carried out if the lowering lock on the loading arm is engaged.
  • Page 189 Cleaning, maintenance, and servicing 1. Park the machine and secure it to prevent un- intentional startup and rolling. 2. Allow the machine to cool before working on or in the engine compartment. 3. Open the engine compartment and mounting covers. See Chapters 9.4.3.1&9.4.3.3 for opening the engine compartment flap and mounting flaps.

  • Page 190: Clean The Engine Radiator

    Cleaning, maintenance, and servicing 9.1.3 Clean the engine radiator 1. The engine radiator must be inspected and cleaned regularly. 2. Park the machine and secure it to prevent un- intentional startup and rolling. 3. Allow the machine to cool before working on and in the engine compartment.

  • Page 191: Clean The Oil Cooler And Air Conditioning Cooler

    Cleaning, maintenance, and servicing 9.1.4 Clean the oil cooler and air conditioning cooler Crushing, clipping, cutting, severing, grasping, winding, pulling, trapping, and impact WARNING hazards to persons can occur in the following cases:  If raised, unsecured parts of the machine are lowered or will be lowered unintentionally, such as a raised loading arm.
  • Page 192 Cleaning, maintenance, and servicing 1. Inspect and clean the oil cooler and air condi- tioner cooler regularly. 2. Park the machine and secure it to prevent unin- tentional startup and rolling. 3. Allow the machine to cool before working on or in the engine compartment.

  • Page 193: Cleaning The Loading Arm

    Cleaning, maintenance, and servicing 9.1.5 Cleaning the loading arm The necessary entry into the area under unsecured raised components of the ma- DANGER chine presents crushing hazards to the entire body! This danger can cause extremely serious injuries, possibly resulting in death. ...

  • Page 194: Lubrication

    Cleaning, maintenance, and servicing Lubrication  Lubricate all bearing and lubrication points according to the lubrication schedule (see the maintenance booklet).  Remove the dirt from the grease fittings.  Use environmentally friendly, biodegradable oils and greases; lubricants can enter the feedstock or the ground! Information from your agricultural machinery specialist.

  • Page 195: Lubrication Points On The Loading Arm

    Cleaning, maintenance, and servicing 9.2.1 Lubrication points on the loading arm Fig. 9-20: Lubrication points on the loading arm Quan- Lubrication point Quantity Lubricant Activity Interval tity Pivot Protective hood Total Nevas- Lubricate the every 50 h Structure roller tane XMF2 strokes fittings Deflection roller Eleva-...

  • Page 196: Lubrication Points On The Rear Cross Conveyor Belt

    Cleaning, maintenance, and servicing 9.2.2 Lubrication points on the rear cross conveyor belt Fig. 9-21: Lubrication points on the rear cross conveyor belt Quan- Lubrication point Quantity Lubricant Activity Interval tity Total Nevas- Lubricate the Bearing for drive roller every 25 h tane XMF2 strokes fittings...

  • Page 197: Lubrication Points On The Side Elevator

    Cleaning, maintenance, and servicing 9.2.3 Lubrication points on the side elevator Fig. 9-22: Lubrication points on the side elevator Quan- Lubrication point Quantity Lubricant Activity Interval tity Bearing for deflection Total Nevas- Lubricate the every 25 h roller tane XMF2 strokes fittings Total Nevas-...

  • Page 198: Lubrication Points On The Cross Conveyor Belt

    Cleaning, maintenance, and servicing 9.2.4 Lubrication points on the cross conveyor belt Fig. 9-23: Lubrication points on the cross conveyor belt Quan- Lubrication point Quantity Lubricant Activity Interval tity Total Nevas- Lubricate the Bearing for drive roller every 25 h tane XMF2 strokes fittings...

  • Page 199: Lubrication Points On The Front And Rear Axles

    Cleaning, maintenance, and servicing 9.2.5 Lubrication points on the front and rear axles Fig. 9-24: Lubrication points on the front and rear axles Quan- Lubrication point Quantity Lubricant Activity Interval tity 1x left Total Nevas- Lubricate the Steering knuckle below every 50 h 1x right tane XMF2...

  • Page 200: Other Lubrication Points On The Machine

    Cleaning, maintenance, and servicing 9.2.6 Other lubrication points on the machine Fig. 9-25: Other lubrication points on the machine Quan- Lubrication point Quantity Lubricant Activity Interval tity Receiving cylinder on Total Nevas- Lubricate the every 50 h the loading arm tane XMF2 fittings strokes...

  • Page 201: Maintenance Schedule

    Cleaning, maintenance, and servicing Maintenance schedule  Observe the accompanying maintenance booklet.  Perform maintenance promptly.  Priority shall be given to the time intervals, mileage, or maintenance intervals of any third-party documentation supplied. Checking and refilling Observe the included operating instructions of the diesel engine regarding the operating flu- ids.

  • Page 202: Refueling

    Cleaning, maintenance, and servicing 9.4.1 Refueling  Observe the fuel gauge. Fill up the bottom third at the latest.  In addition, refer to the information on diesel fuel in the Chapter on Fuels, lubricants, and coolants in the supplied operating instructions for the diesel engine. ...

  • Page 203: Adblue

    Cleaning, maintenance, and servicing 9.4.2 AdBlue Performance reduction due to low AdBlue fill level and/or non-observance of error WARNING messages and warnings!  Observe the AdBlue level.  Observe error messages and warnings (see Chapter 5.1.14.5.6 - 5.1.14.5.14). If the AdBlue tank is empty, the power reduction must be reset by a dealer. ATTENTION Observe the various information on AdBlue in the corresponding chapters of the supplied operating instructions for the diesel engine.

  • Page 204: Refill Adblue

    Cleaning, maintenance, and servicing 9.4.2.2 Refill AdBlue The AdBlue tank is dimensioned to accommodate two diesel fillings. This means AdBlue must be refilled with every other refueling. The AdBlue tank holds about 43 liters [11.4 gallons]. Shut off the diesel engine. Turn off the ignition.

  • Page 205: Working In The Engine Compartment

    Cleaning, maintenance, and servicing 9.4.3 Working in the engine compartment Hazards due to moving or hot engine parts in the engine compartment! DANGER All work on the diesel engine or in the engine compartment, such as checking and topping off fluids, involves the risk of injuries such as burns or scalds, as well as ac- cidents and fire hazards! ...

  • Page 206: Open The Engine Compartment Cover

    Cleaning, maintenance, and servicing 9.4.3.1 Open the engine compartment cover Scalds or burns due to hot coolant! DANGER Never open the engine compartment cover if steam or coolant is emerging. Danger of scald- ing! Wait until steam or coolant no longer emerges and allow the diesel engine to cool before opening the engine compartment cover.

  • Page 207: Close The Engine Compartment Cover

    Cleaning, maintenance, and servicing 9.4.3.2 Close the engine compartment cover Danger of injury if an improperly closed engine compartment cover opens while driv- WARNING ing!  After closing the engine compartment cover, always check to make sure it is properly seated and closed.

  • Page 208: Open The Mounting Flap

    Cleaning, maintenance, and servicing 9.4.3.3 Open the mounting flap Scalds or burns due to hot coolant! DANGER Never open the mounting flap if these emit steam or coolant. Danger of scalding! Wait until no more steam or coolant escapes and allow the diesel engine to cool before opening the mounting flap.

  • Page 209: Diesel Engine Oil

    Cleaning, maintenance, and servicing 9.4.4 Diesel engine oil The diesel engine oil grade is based on exact specifications. SAE 10W40 is recommended based on the API CJ-4 / ACEA E9 specification. Risk of engine damage! CAUTION Only use diesel oil specifications approved for the diesel engine. Refer to the information on diesel engine oil in the chapter on Operating fluids in the sup- plied operating instructions for the diesel engine.

  • Page 210: Check The Engine Oil Level

    Cleaning, maintenance, and servicing 9.4.4.1 Check the engine oil level It is normal for the diesel engine to consume engine oil. Oil consumption may vary depend- ing on the stress on the diesel engine.  Check the engine oil level daily or at the beginning of each working day ...

  • Page 211: Refill Engine Oil

    Cleaning, maintenance, and servicing 9.4.4.2 Refill engine oil Refill engine oil only in small portions. Under no circumstances should the engine oil level be above the upper mark. Otherwise, engine oil can be sucked in via the vent pipe of the crankcase and released into the atmos- phere through the exhaust system.

  • Page 212: Change The Engine Oil And Filter

    Cleaning, maintenance, and servicing 9.4.4.3 Change the engine oil and filter  Refer to the Lubrication system chapter in the supplied operating instructions for the diesel engine.  Dispose of waste oil and filters properly. Talk to your oil supplier if disposal issues arise.

  • Page 213: Coolant

    Cleaning, maintenance, and servicing 9.4.5 Coolant The cooling system is filled with a special coolant and provides year-round protection against corrosion and cracking of the cylinder liners. It provides freeze protection to -35°C [-31°F]. Refer to the various coolant information in the corresponding chapters of the supplied oper- ating instructions for the diesel engine.

  • Page 214: Refill The Coolant

    Cleaning, maintenance, and servicing 9.4.5.2 Refill the coolant Scalding or burns caused by hot coolant escaping explosively under pressure! DANGER Do not open the cover of the coolant expansion tank when the diesel engine is warm or hot. When the diesel engine is warm or hot, the cooling system is under pressure. Do not open the cover until the diesel engine or cover has cooled.

  • Page 215: Hydraulic Oil

    Cleaning, maintenance, and servicing 9.4.6 Hydraulic oil Hazards to personnel due to slipping and falling can occur in the event of oil leaks WARNING when oil is added or changed!  Remove fresh oil stains immediately with binding agents. The hydraulic oil tank (2) is located on the left side of the machine directly in front of the mixing chamber and is filled with 275 liters [72.6 gallons] of hydraulic oil.

  • Page 216: Check The Hydraulic Oil Level

    Cleaning, maintenance, and servicing 9.4.6.1 Check the hydraulic oil level Check the hydraulic oil level daily or when the “Hydraulic oil level” warning light lights up. If the hydraulic oil level is recognizable at the “Max.” mark, do not refill the hydraulic oil. If the hydraulic oil level is only recognizable at the “Min.”...

  • Page 217: Refill The Hydraulic Oil

    Cleaning, maintenance, and servicing 9.4.6.2 Refill the hydraulic oil The hydraulic oil tank is first filled with Equivis ZS 46 hydraulic oil per the DIN 51524 P3 HVLP specification: A corresponding note on the replenished hydraulic oil can be found on the sticker next to the filling opening.

  • Page 218: Changing Hydraulic Oil

    Cleaning, maintenance, and servicing 9.4.6.3 Changing hydraulic oil  Maintenance according to the maintenance booklet.  Dispose of used oil properly. Talk to the oil supplier in case of problems with disposal!  Changing the hydraulic oil at an operating temperature of 40°C [104°F]. Hazards from contact with hydraulic oil! DANGER ...
  • Page 219 Cleaning, maintenance, and servicing Park the machine on a horizontal surface. Keep the diesel engine running until the hydraulic oil temperature is about 40°C [104°F]. Secure the machine to prevent unintentional startup and rolling. Screw the oil drain hose onto the drain (2) and drain the oil.

  • Page 220: Change The Filter Elements

    Cleaning, maintenance, and servicing 9.4.6.4 Change the filter elements  Check the hydraulic oil level daily when the engine is cold/cooled. Change the filter el- ements (two filters in the suction return filter, one return filter, and two pressure filters) every time the hydraulic oil is changed or after every 1,000 hours of operation.
  • Page 221 Cleaning, maintenance, and servicing Park the machine on a horizontal surface. Secure the machine to prevent unintentional startup and rolling. Open the maintenance flap (2). Open the cover (4) to allow the pressure to escape. Loosen four screws on the filter housing of the suc- tion/return filter (1) and carefully pull out the two fil- Fig.

  • Page 222: Central Lubrication (Optional)

    Cleaning, maintenance, and servicing 9.4.7 Central lubrication (optional) Machine damage! CAUTION Observe the documentation of central lubrication! 9.4.7.1 Check the lubricant level Check the lubricant level daily. If necessary, refill lubricant. 9.4.7.2 Refill lubricant Park the machine on a horizontal surface. Secure the machine to prevent unintentional startup and rolling.

  • Page 223: Fan Reversal (Optional)

    Cleaning, maintenance, and servicing 9.4.8 Fan reversal (optional) Press the switch (1).  The fan wheel changes the running direction so it blows the air instead of sucking. This blows the blades and the fan grid free. For changes to the associated parameters, see Chapter 5.1.14.4.1.2.3 Automatic fan reversal (op- tional), page 107.
  • Page 224 Cleaning, maintenance, and servicing  Regularly check the condition of the wiper blades and replace them if necessary.  If the wiper blades rub or scratch, the wiper blades should be replaced if damaged or cleaned if dirty. Worn or dirty windshield wiper blades reduce visibility and driving safety! WARNING ...

  • Page 225: Air Filter

    Cleaning, maintenance, and servicing 9.4.10 Air filter The air filter cleans the intake air in the diesel engine from dust, dirt, and soot particles, prevents in- creased wear of the diesel engine, and protects the engine from damage. A clogged air filter reduces engine power and increases engine wear.

  • Page 226: Fresh Air Filter

    Cleaning, maintenance, and servicing 9.4.11 Fresh air filter The fresh air filter cleans the dirty outside air before it is blown into the interior of the driver’s cab. If the fresh air filter is in good condition, the capacity is up to 150 liters of air per minute. If the filter is clogged, the air flow is hindered and the air quality in the cab worsens.

  • Page 227: Lowering Lock For The Loading Arm

    Cleaning, maintenance, and servicing Lowering lock for the loading arm  Work under the loading arm may only be performed when the lowering lock is en- gaged. 9.5.1 Lowering lock for the loading arm (with ball valve, series from 01.2024) Turn on the lowering lock 1.

  • Page 228: Lowering Lock For The Loading Arm (With Support Frame, Series Until 12.2023)

    Cleaning, maintenance, and servicing 9.5.2 Lowering lock for the loading arm (with support frame, series until 12.2023) Lift the loading arm (Fig. 9-59Fig. 9-56) (see Chap- ter 5.5.1 Lift/lower loading arm p. 145). Place support (1) on the cylinder (Fig. 9-60). Secure against falling with the securing spring (2).

  • Page 229: Sharpening Parts Of The Structure Roller

    Cleaning, maintenance, and servicing 9.6.1 Sharpening parts of the structure roller Hazards caused by abrasive particles emitted while sharpening parts of the structure WARNING roller! These hazards cause severe injury, especially to the eyes. Always wear safety glasses when sharpening parts of the structure roller. ...

  • Page 230: Replacing Parts Of The Structure Roller

    Cleaning, maintenance, and servicing 9.6.2 Replacing parts of the structure roller The following is required to replace parts of the structure roller:  two wrenches (wrench width 17).  The structure roller parts are fastened with self-locking screws of strength class 8.8. Only use screws of the same or higher strength.

  • Page 231: Entry Into The Mixing Chamber

    Cleaning, maintenance, and servicing Entry into the mixing chamber It is necessary to climb into the mixing chamber to maintain the cutting blades of the mixing auger. Crushing, clipping, cutting, severing, grasping, winding, pulling, trapping, and impact WARNING hazards to persons can occur in the following cases: ...
  • Page 232 Cleaning, maintenance, and servicing Rotate the front mixing screw auger so that the cutting blades are directed away from the discharge opening. Open the dosing valve of the discharge opening completely. Shut off the diesel engine. Adjust the parking brake. Remove the ignition key.

  • Page 233: Installation And Positioning Of The Mixing Augers

    Cleaning, maintenance, and servicing Installation and positioning of the mixing augers To ensure the feed mixer functions properly, the mixing augers must be aligned in specific positions dur- ing assembly. For example, so that the discharge arm or the start of the auger do not converge at the same time during mixing, causing a high torque.

  • Page 234: Mixing Auger Cutting Blades

    Cleaning, maintenance, and servicing Mixing auger cutting blades  Sharpen the cutting blades on the mixing auger regularly. Blunt cutting knives increase the required drive power of the mixing auger as well as the fuel consumption of the machine.  Check the cutting blades daily from the work platform for noticeable defects.

  • Page 235: Turn/Replace The Cutting Blades

    Cleaning, maintenance, and servicing 9.9.2 Turn/replace the cutting blades Hazards due to cuts suffered during tasks involving assembly of sharp cutting WARNING blades! These hazards can pose severe risk of cutting fingers and hands. Wear cut-resistant protective gloves when working with the cutting blades. The following is required for pivoting/changing the cutting blades: ...

  • Page 236: Elevator Conveyor

    Cleaning, maintenance, and servicing 9.10 Elevator conveyor  Check the tension of the elevator belt before each start-up. Incorrect tension can result in damage to the elevator belt. When correctly tensioned, the conveyor belt should sag 3 to 5 cm in the middle. Be aware of the effects of ambient temperature on the belt.

  • Page 237: Check The Tension Of The Elevator Belt

    Cleaning, maintenance, and servicing 9.10.1 Check the tension of the elevator belt Check the tension of the elevator belt before each use. Incorrect tension can result in damage to the ele- vator belt.  When correctly tensioned, the conveyor belt should sag 3 to 5 cm in the middle.

  • Page 238: Tensioning The Elevator Belt

    Cleaning, maintenance, and servicing 9.10.2 Tensioning the elevator belt 1. Tensioning of the elevator belt is carried out with “Elevator tension complete” (1). 2. The chain tension cover (2) on the left side must be removed. 3. Loosen the screws (3) on the left (5) and right (6) tension segment.

  • Page 239: Elevator Belt Scraper

    Cleaning, maintenance, and servicing 9.10.3 Elevator belt scraper  The scraper (1) of the elevator belt must be in- spected regularly.  The scraper (1) must be in contact with the eleva- tor belt.  The scraper (1) must be able to move freely around the screw (2).

  • Page 240: Check The Bearing Of The Deflection Roller

    Cleaning, maintenance, and servicing 9.10.5 Check the bearing of the deflection roller  The bearings of the return pulley on the loading arm must be checked regularly.  Excessive bearing play can result in major dam- age to the machine. ...

  • Page 241: Conveyor Belt

    Cleaning, maintenance, and servicing 9.11 Conveyor belt  Check the tension of the respective conveyor belt before each start-up. Improper tension can damage the conveyor belt. When correctly tensioned, the conveyor belt should sag 3 to 5 cm in the middle. Be aware of the effects of ambient temperature on the belt.

  • Page 242: Tensing/Guiding The Conveyor Belt

    Cleaning, maintenance, and servicing 9.11.2 Tensing/guiding the conveyor belt Secure the machine to prevent unintentional startup and rolling. Loosen the lock nuts (2). Tighten the clamping screw (1) uniformly:  So that the conveyor belt sags between 3 cm and 5 cm in the middle, ...

  • Page 243: Towing The Machine

    Cleaning, maintenance, and servicing 9.13 Towing the machine  Tow the vehicle only in an emergency.  Tow the vehicle only from a dangerous situation (short distance).  The engine cannot be towed (hydrostatic traction drive).  Before towing the machine, the cardan shaft of the front axle must be disassembled. ...

  • Page 244: Select The Operating Modes In Emergency Mode If The Sensor Is Defective

    Cleaning, maintenance, and servicing 9.14 Select the operating modes in emergency mode if the sensor is defective The individual operating modes (loading, feeding, transport) can only be selected if the ma- chine meets the conditions required for the respective operating mode. For this purpose, the required conditions are reviewed via various sensors.

  • Page 245: Tires

    Cleaning, maintenance, and servicing 9.15 Tires  Check tire pressure weekly. Tires driven with too little pressure cannot be guaranteed.  Check wheel nuts every 50 hours for a secure fit, if necessary tighten them (see the supplied maintenance schedule). Tire pressure Tire size [bar]...
  • Page 246 Cleaning, maintenance, and servicing Secure the machine against accidental starting and rolling (see Chapter 6.2 Secure the machine against accidental starting and rolling, page 167). Place the jack (2) on the marked attachment points (1). Follow the order shown in Fig. 9:-84 when loosen- ing and tightening the wheel nuts.

  • Page 247: Hydraulic System

    Cleaning, maintenance, and servicing 9.16 Hydraulic System Hazards to personnel due to infections can occur if hydraulic oil leaks under high WARNING pressure and penetrates the body!  Only a specialist workshop may carry out work on the hydraulic system. ...

  • Page 248: Maintenance Intervals

    Cleaning, maintenance, and servicing 9.16.2 Maintenance intervals  Observe the information in the maintenance booklet. After the initial 10 hours of operation and thereafter every 50 hours of operation: Check all components of the hydraulic system for leaks. If necessary, tighten the screw connections. Prior to each startup: Check the hydraulic hose lines for visible defects.

  • Page 249: Installation And Removal Of Hydraulic Hoses

    Cleaning, maintenance, and servicing 9.16.4 Installation and removal of hydraulic hoses It is essential to follow the following directives when installing or removing hydraulic hoses:  Use only the manufacturer’s hydraulic hoses.  Maintain cleanliness.  It is essential to install hydraulic hoses in such a way that under all operational condi- tions: tensile stress other than from their own weight is eliminated, compression stress is eliminated in short lengths,...

  • Page 250: Tightening Torques For Flange Connections

    Cleaning, maintenance, and servicing 9.17 Tightening torques for flange connections Tightening torques [Nm] Wrench width as a function of bolt/nut quality class Thread [mm] 10.9 12.9 M 8 x 1 M 10 16 (17) M 10 x 1 M 12 18 (19) M 12 x 1.5 M 14...

  • Page 251: Malfunctions

    Malfunctions Malfunctions Crushing, clipping, cutting, severing, grasping, winding, pulling, trapping, and impact hazards to persons can occur in the following cases: WARNING  raised, unsecured parts of the machine are unintentionally lowered or will be lowered, e.g., an open dosing valve. Before working in an area with raised parts, secure them against accidental lowering, ...

  • Page 252: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity EC Declaration of Conformity according to EC Machinery Directive 2006/42/EC, Annex II A The manufacturer: Bernhard van Lengerich Maschinenfabrik GmbH & Co. KG Grenzstraße 16 D-48488 Emsbüren hereby declares that the following machine: Product: Self-propelled feed mixer Model:...

This manual is also suitable for:

V-mix drive maximus giant 19-2sV-mix drive maximus giant 21-2sV-mix drive maximus giant 23-2sV-mix drive maximus giant 25-2s

Table of Contents