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BVL V-MIX Fix Operating Manual

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English
V-
MIX Fix Plus
Rev. 8 / 08.2022 Art. no. 109165
Printed in Germany –
Translation of the original operating manual
Read and follow this operating manual prior to initial startup!
Keep in a safe place for future reference!
Manual
Type
Operating manual
Machine
Num-
ber
101105
Machine-
Type
Operating manual
Machine
Ver-
sion
6
Customer-
Name
Bernhard
van
Lengerich
Customer
Name2
Maschinenfabrik
GmbH & Co. KG
Customer
Ad-
dress
Grenzstraße 16
Customer
Loca-
tion
D-48488 Emsbüren
Customer
Phone
+49 (0)5903 951-0
Customer
Fax
+49 (0)5903 951-
34
Customer
Email
info@bvl-group.de
Customer
Inter-
net
http://www.bvl-
group.de
Last
Re-
vised
06.19
Customer
PO
Box
www.bvl-group.de

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  • Page 1 MIX Fix Plus +49 (0)5903 951- Rev. 8 / 08.2022 Art. no. 109165 Customer Printed in Germany – Email Translation of the original operating manual info@bvl-group.de Customer Inter- http://www.bvl- Read and follow this operating manual prior to initial startup! group.de Last...
  • Page 2 The manufacturer: Bernhard van Lengerich Maschinenfabrik GmbH & Co. KG Grenzstraße 16 D-48488 Emsbüren hereby declares that the following machine: Product: V-MIX Fix Plus Model: Machine number: complies with the provisions of the following EC directives:  Machinery Directive 2006/42/EC ...
  • Page 3  Copyright Bernhard van Lengerich Maschinenfabrik GmbH & Co. KG, 2022 All rights reserved. Reprints, including excerpts, permitted only with the permission of Bernhard van Lengerich Maschi- nenfabrik GmbH & Co. KG. V-Mix Fix Plus Translation of original operating manual 109165...
  • Page 4 Please send us your suggestions by fax. Bernhard van Lengerich Maschinenfabrik GmbH & Co. KG Factory:: Grenzstraße 16 Postal address: Postfach 1154 D-48488 Emsbüren Phone: +49 (0)5903 951-0 Fax: +49 (0)5903 951-34 E-mail: info@bvl-group.de Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 5: Table Of Contents

    Placement of the warning alerts and instructional notices Risk associated with failure to follow safety instructions and warning alerts Technical data V-MIX Fix Plus 6.5-1S to14-1S V-MIX Fix Plus 13-2S to 30H2S Model plate and EC marking Hydraulic aggregate Load capacity limits...
  • Page 6 4.15.2.6.1.1„Plus“ control automatic operation start screen 4.15.2.6.1.2Setting runtime in „Plus“ control automatic operation 4.15.2.6.1.3Error messages in “plus” control 4.15.2.6.1.4“Plus” control maintenance overview 4.15.2.6.1.5“Plus” control BvL service menu (password protected) 4.15.3 “Basic” and “Plus” remote control (optional) 4.15.3.1 Remote control functions 4.15.3.1.1 Linking switches and buttons to the transmitter...
  • Page 7 7.4.1 Brevini ECS1512 transmission 7.4.2 Brevini EM1065 transmission 7.4.3 Comer PGA1602 transmission 7.4.4 BvL 108960 reduction gear (optional equipment) Entry into the mixing chamber 7.5.1 Delivery opening with protruding cover apron 7.5.2 Delivery opening with closely-fitting cover apron (optional) 7.5.3...

  • Page 8: User Instructions

     at hand close to the machine  where it can be consulted during future use. In the event that the machine is sold, provide this operating manual to the purchaser. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 9: Locations Referenced In The Operating Manual

    User instructions Locations referenced in the operating manual Fig. 1-1 Front (drive side) Left side Rear Right side V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 10: Depictions Employed

    Hazard ... the possible source of injury or damage to health. Manufacturer ... the company Bernhard van Lengerich Maschinenfabrik GmbH & Co. KG. … the stationary mixer V-MIX Fix Plus Machine Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 11: Safety Information

    Operate the machine only under safe and proper technical conditions. Organizational measures The operating manual:  should always be kept where the machine is used,  must always be freely accessibly by operators and maintenance personnel. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 12: Obligations Of The Owner

    If the operator determines a safety-related issue with any equipment, the operator must eliminate this defect immediately. If this is beyond the responsibility or knowledge and skills of the operator, the opera- tor must report the defect to his/her supervisor or the owner. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 13: Personal Qualifications

    Comment: A qualification comparable to that earned through specialized training can also be earned through multi-year work in the work area in question. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 14: Intended Use

    The specific weight of these goods may not exceed 500 kg per m³. In principle, the V-MIX Fix Plus is to be positioned outside areas at risk of explosion (EX zones). Different or more extensive use is considered to be misuse and is not as intended. The Bernhard van Lengerich Maschinenfabrik GmbH &...

  • Page 15: Product Safety

     The manufacturer shall not be liable for damages arising from: unilateral changes to the machine, unapproved conversion and accessory parts, welding and drilling operations on the machine’s load-bearing parts. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 16: Replacement And Wear Parts As Well As Auxiliary Materials

     faulty monitoring of machine parts subject to wear,  improperly performed repairs,  disastrous situations caused by the effects of foreign bodies and force majeure. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 17: General Safety Instructions

    Crushing hazards are present when the dosing valve is opened or closed. Direct all persons to leave the hazard area before opening or closing the dosing valve.  Never reach through a dosing opening in the mixing chamber while the machine is in operation. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 18: Hydraulic System

    Use only prescribed fuses. Use of more powerful fuses can destroy the electrical system and consti- tute a fire hazard.  Ensure that electrical installation is carried out only by authorized specialists according to the circuit diagram. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 19: Cleaning, Maintenance And Servicing

    Contained in the operating manual are handling-related safety instructions and important information. Key words and symbols serve the purpose of enabling handling-related safety instructions and important information to be recognized instantly. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 20: Handling-Related Safety Instructions

    Failure to comply with safety instructions marked “CAUTION” can sometimes lead to the risk of slight or moderate bodily injury. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 21: Important Information

    Instructional notices provide information regarding the proper use of the machine. Always keep these notices clean and legible. Replace illegible notices. Request warning alerts and instructional notices from the dealer using the order number for these. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 22: Warning Notices

    The information on how to avoid the hazard - for example, “Never touch the hazardous area where parts can be in motion.” Order number and explanation 72720 Warning alert Read and comply with the operating manual and safety in- structions prior to activating the machinery! Translation of original operating manual V-Mix Fix Plus 109165...
  • Page 23 Use of power work tools for pulling or grabbing can en- tail risks to arms! These hazards can cause severe injury including loss of body parts.  Never reach into the hazardous area whenever the mo- tor is running. V-Mix Fix Plus Translation of original operating manual 109165...
  • Page 24 Bodily hazards of being pulled or caught! These hazards can cause severe injury including loss of body parts.  Never reach into the hazardous area whenever the mo- tor is running. Translation of original operating manual V-Mix Fix Plus 109165...
  • Page 25 Read and comply with the operating manual and safety in- structions prior to activating the machinery! 103878 Warning alert  Warning of spontaneous machine startup. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 26: Instructional Notices

    Instructional notice Block ball valve for securing the opened dosing valve against unintended lowering:  Lock position closed – block ball valve closed  Lock position opened – block ball valve opened Translation of original operating manual V-Mix Fix Plus 109165...
  • Page 27 Safety information 114779 Instructional notice This icon indicates attachment points on the machine for attaching loading platforms with lashing equipment. Attach your lashing equipment only in/on the identified attachment points. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 28: Placement Of The Warning Alerts And Instructional Notices

    Placement of the warning alerts and instructional notices The following figures indicate the arrangement of warning alerts and instructional notices on the ma- chine. Fig. 2-1 and Fig. 2-2 V-MIX Fix Plus. with conveyor belt Translation of original operating manual V-Mix Fix Plus...
  • Page 29 Safety information Fig. 2-3 and Fig. 2-4 V-MIX Fix Pluse with delivery gate side view V-Mix Fix Plus Translation of original operating manual 109165...
  • Page 30 Safety information Fig. 2-5 and Fig. 2-6 V-MIX Fix Plus with delivery gate rear view Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 31: Risk Associated With Failure To Follow Safety Instructions And Warning Alerts

    Safety information Fig. 2-7 and Fig. 2-8 V-MIX Fix Plus with cross conveyor belt rear view Risk associated with failure to follow safety instructions and warning alerts Failure to follow safety instructions and warnings can:  cause risks to individuals, the environment and the machine, including:...

  • Page 32: Technical Data

    Technical data Technical data V-MIX Fix Plus 6.5-1S to14-1S Model Unit 6.5-1S 8N-1S 8-1S 9-1S Capacity m³ Mixing chamber overall length 2890 3090 2950 3200 Mixing chamber overall width 2050 2270 2030 2270 Total width in case of single discharge...

  • Page 33: V-Mix Fix Plus 13-2S To 30H2S

    Technical data V-MIX Fix Plus 13-2S to 30H2S Model Unit 13-2S 15-2S 15N-2S 17-2S 17N-2S Capacity m³ 14.8 15.4 16.6 17.1 Mixing chamber overall length 4860 4975 5300 5060 5380 Mixing chamber overall width 2050 2050 2270 2050 2270 Total width in case of single discharge...
  • Page 34 (700 mm support frame) Minimum machine height with standard equipment, measured from the lower 3125 3480 edge of the base plate (600 mm support frame) Empty weight 7370 7371 Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 35: Model Plate And Ec Marking

    System pressure 190 bar 150 bar Volume flow 3.3 l/min 16 l/min Load capacity limits The specific weight of the material to be processed may not exceed 420 kg per m³. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 36: Operating Materials

    ISO 21469 Information regarding noise production The noise level produced by the machine falls below 70 dB(A). Measured in an assembly hall without auxiliary units at a distance of approximately 5 m. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 37: Construction And Function

    Overview V-MIX Fix Plus The purpose of the stationary fixer V-MIX Fix Plus is to receive, chop, mix evenly and deliver all types of silage and feedstuffs used in animal husbandry. The V-MIX Fix PlusFehler! Verweisquelle konnte nicht gefunden werden.

  • Page 38: V-Mix Fix Plus - Assemblies Overview

    Construction and function V-MIX Fix Plus – Assemblies overview Fig. 4-3 Assemblies overview (example V-MIX Fix Plus 1S) Mixing chamber Delivery area Counter-blades (2x) Access ladder Mixing and dosing apparatus Hydraulic aggregate (optional) Weighing scales (optional) Viewing panel Overflow ring...

  • Page 39: Access Ladder And Viewing Panel

    Construction and function Access ladder and viewing panel The V-MIX Fix Plus is equipped with a viewing panel (1) and an access ladder (2). It is possible for the operator to monitor the mixing chamber and observe the mixing process through the viewing panel (1).

  • Page 40: Mixing And Dosing Apparatus

    Construction and function Mixing and dosing apparatus With a V-MIX Fix Plus 1S, the mixing and dosing appa- ratus consists of:  a mixing auger (1),  a drive (2),  a gear motor (3). The gear motor (3) powers the drive (2). In turn, the ro- tating motion of the mixing auger (1) guides it over the drive (2).

  • Page 41: Mixing Auger With Cutting Blades

    Extends the service life of mixing augers subjected to high loads. Ideal for upgrading moderately worn out mixing augers. Fig. 4-12 V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 42: Delivery Area (Delivery Opening)

    55), the dosing valve opens and blocks the opening at the height of the sensor (4). The switch bar (3) has six elongated holes where the sensor (4) can be attached and continuously adjusted. Fig. 4-15 Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 43: Conveyor Belt (Optional)

    Fig. 4-16 Conveyor belt (sample photo) Cross conveyor belt (optional) Optional equipment: The V-MIX Fix Plus is available with optional cross con- veyor belt (1). With the cross conveyor belt (1, feedstuffs can be conveyed to the machine’s left or right side de- pending upon the direction of the drive.

  • Page 44: Counter-Blades

    (4) in and out and secure them with bolts (3) in one of the three possible positions. Fig. 4-19 Hydraulic counter-blades (5) are hydraulically swung in or out. Fig. 4-20 Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 45: Weighing Scales (Optional)

    30 seconds of inactivity. 4.12.1 Hydraulic aggregate 5.5 KW Hydraulic assemblies overview:  Motor (1),  Oil tank (2),  Electrohydraulic control block (3) Fig. 4-22 V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 46: Hydraulic Aggregate 1.1 Kw

    The machine can be delivered with a hydraulic hand pump (1) instead of a hydraulic aggregate. The hydraulic hand pump (1) serves to perform hydraulic functions such as opening and closing the dosing valve. Fig. 4-25 Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 47: Oil Cooler (Optional)

    1 Electric motor 2 Cogwheel pump 3 Oil/air cooler 4 Level and temperature switch 5 Filter 6 Tank 7 Filler neck 8 Sight gauge Clean all electric motor filters and cooling fins daily. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 48: Control Cabinet (Optional)

    Construction and function 4.15 Control cabinet (optional) Alternatively, it is possible to order the V-MIX Fix Plus control cabinet in a variety of versions to enable comfortable and easy control and checking of the mixer. Hazards due to electric power! DANGER ...

  • Page 49: Main Switch/Emergency Stop/Off Button "Basic" Control

    “confirm” button (5) will blink. To remove these error messages, it is necessary to tap the “confirm” button until the button lights continuously – do not press and hold. The machine is then ready for further operation. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 50: Operating The "Basic" Control System

    Close the dosing valve. To carry out the function, the button must be pressed and held. Options For other options such as additional gates, conveyor belt, etc., the control panel is expanded accordingly. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 51: Service - Error Message Readouts In "Basic" Control

    The up (▲) and down (▼) arrows can be used to scroll through the Error messages. Active error messages can be confirmed via the exterior “confirm” button (6) on the control cabinet’s con- trol panel - see 4.15.1.5. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 52: Plus" Control

    10 11 Fig. 4-32 Main switch Touch display Confirm 7 Start Emergency stop/off Automatic/manual se- Control cabinet - fan 8 Stop button lector switch Operating and control elements (see item 4.15.2.5) Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 53: Main Switch/Emergency Stop/Off Button "Plus" Control

    “confirm” button (5) will blink. To remove these error messages, it is necessary to tap the “confirm” button until the button lights continuously – do not press and hold. The machine is then ready for further operation. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 54: Plus" Control Manual Operation

    Start Mixing auger start Push button Stop Mixing auger stop. If this push button lights up, malfunctions ex- ist. Option Optional functions such as a conveyor belt can be installed here. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 55: Plus" Control Automatic Operation

    Fig. 4-36 4.15.2.6.1.2 Setting runtime in „Plus“ control automatic operation The mixer’s runtime and speed can be set in the operator menu: Parameters Runtime Mixer Speed Fast Rapid mixer Fig. 4-37 V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 56: 6.1.3Error Messages In "Plus" Control

    Planetary gear storage PTO shaft Lubrication Universal joint PTO shaft profile tube Lubrication PTO shaft protective tube Lubrication Transmis- Gearbox sion oil replacing Further information See the operating manual Fig. 4-39 Translation of original operating manual V-Mix Fix Plus 109165...
  • Page 57 If maintenance is pending, a pop-up maintenance notice will appear on the basic layout. The “later” but- ton allows confirmation of the pop-up, and the maintenance alert now appears in the maintenance menu. The “Finished” button concludes the maintenance and the counter is reset - see above. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 58: 6.1.5"Plus" Control Bvl Service Menu (Password Protected)

    Fig. 4-42 If a pop-up “later” message is confirmed, the “maintenance needed” symbol will be continuously dis- played until all maintenance activities have been concluded. 4.15.2.6.1.5 “Plus” control BvL service menu (password protected) Operating hours Archived messages Parameters Language switchover...
  • Page 59 08:1… 21.09…. Error message 1: Emergency stop activated 1400… 08:1… 21.09…. Connect: HMI_Verbindung_1, Station 19… 1100… 08:1… 21.09…. Change to ‘online’ operating mode. 2700… 08:1… 21.09…. Project changed: Messages can persist from the… Fig. 4-45 V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 60: Basic" And "Plus" Remote Control (Optional)

    Switch on the machine only when no one is present in the hazard area or within the machine!  Where the precise function of a button is not known, it should not be pressed! Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 61: Remote Control Functions

    To carry out the function, the button must be pressed and held. Push button Close gate valve II Close dosing valve II. To carry out the function, the button must be pressed and held. Push button Not used V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 62: Meaning Of The Transmitter Leds

    A tone will sound to signal to the operator that the transmitter is ready for use and to inform or warn other persons in the machine’s vicinity by transmitter concerning the operation. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 63: Remote Control Use

    If an attempt is made to press a key, LED „a“ and LED „b“ will blink in alternation and an audible alert will be given.  To unlock the transmitter, press the key com- bination again. Fig. 4-50 V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 64: Transmitter Battery Change

    Risk of fire, explosions and severe burns.  The lithium battery is non-rechargeable: it should not be disassembled, recharged, powered or short-circuited, nor subjected to high temperatures or flames, incinerated or submerged in water. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 65: Safety And Protective Equipment

    (1) that prevent reaching inside the chamber dur- ing operation. Fig. 4-53 (Optional) Located on the delivery openings are close-fitting, swing- ing cover aprons (2) that prevent reaching inside the chamber during operation. Fig. 4-54 V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 66: Block Ball Valve

    Activation of the emergency stop/off button (1) will halt all machine movements. Fig. 4-57 The emergency stop/off button is not intended as a normal feature for stopping the ma- chine. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 67: Transport, Setup And Initial Startup

    "Warning alerts and instructional notices" from page 21. Your safety requires careful observance of this chapter. Scope of delivery Delivery includes a mixer V-MIX Fix Plus variant featuring a drive shaft, gear motor and hydraulic aggre- gate (optional). Stationary mixer V-MIX Fix Plus...

  • Page 68: Loading And Unloading The Machine With Load Hoists

    Installing the machine  To the extent possible, the V-MIX Fix PlusFehler! Verweisquelle konnte nicht ge- funden werden. is delivered ready for use. It is necessary only to position and se- cure it on the foundation selected for it at the site.

  • Page 69: Electrical Connection

     During startup, the direction of the motor’s rotation must be noted. The mixing auger only runs clockwise.  Instructions on proper connection are attached to the gear motor cover or contained in the motor manufacturer’s operating manual. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 70: Check The Functioning Of The Machine

    Monitor the oil level in the hydraulic oil tank. Refer to Chapter "Cleaning, maintenance and servic- ing" beginning at page 77. Examine all machine functions prior to the initial loading of the chamber. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 71: Operation And Control

    „Confirm error message“ in “basic” control, page 49 or Chapter 4.15.2.4 „Confirm error message“ in „Plus“ control, page53) or error messages in “plus” control automatic operation in the chapter 4.15.2.6.1.3 menu „„Plus“ control error messages“, page 56.  Machine can be restarted. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 72: Beginning And Concluding The Mixing Process

     The mixing chamber can be manually loaded only if no possibility exists that the per- son will accidentally fall into the mixing chamber.  No one may be positioned at the same height as or above the mixing chamber’s load- ing opening. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 73: Recommended Filling Sequence

    Add feed elements with a high water content such as brewer’s grains, potato pulp or beet pulp. Add liquid components such as liquid yeast or molasses via the feeding hopper for mineral feed (optional equipment). V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 74: Output Feed

    Horizontal position = closed Start the mixing auger by pressing button “1” (see Start the mixing auger by pressing button “7” on the Chapter 4.15.1.5) control panel “Basic” control „Plus“ control Translation of original operating manual V-Mix Fix Plus 109165...
  • Page 75 If the output is halted before the mixing chamber has been emptied, switch off the mixing auger by pressing button “8”. Stop the machine and all its functions.  The delivery process is concluded. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 76: Resolving Blockages

    Open block ball valve 1. Restart the machine (see Chapter Switching on the machine page 71). Resume the feed delivery process. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 77: Cleaning, Maintenance And Servicing

    Hazardous situations can occur if mechanical work on frame sections damages WARNING load-bearing parts! It is strictly prohibited to:  bore holes in the frame.  re-bore existing holes in the frame.  Weld load-bearing parts. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 78: Cleaning

    Clean dirt from the grease nipples.  Use environmentally sound, biodegradable oils and greases in areas where these can enter the feed or ground. You can obtain information through your farm ma- chinery dealer. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 79: Lubricating Points

    PTO shaft profile tube Lubrication 100 hours PTO shaft protective tube Lubrication 100 hours Further information on lubrication of the PTO shaft are found in the PTO shaft manufac- turer’s documentation. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 80: Maintenance Plan - Overview

    Inspect and sharpen or replace as necessary. monthly Chamber wall and base plate General visual inspection and check of wall strength quarterly (base plate at least 10 mm, chamber wall at least 4 mm). Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 81: Replace Transmission Oil

     then every 1000 operating hours,  but at least once yearly (depending upon which replacement interval occurs first).  Replace the transmission oil for the BvL 108960 reduction gear:  initially after 50 operating hours,  then every 600 operating hours, ...

  • Page 82: Brevini Ecs1512 Transmission

    16. Monitor the oil level after every 5 hours of opera- tion. The oil level must fall between the two marks (5), and oil should be added as necessary to achieve this. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 83: Brevini Em1065 Transmission

    Unscrew and remove the ventilation screw (1) on the gearbox. Add 1.6 liters transmission oil via the ventilation screw (1). Screw in and tighten the oil drain screw (1) (use ap- propriate sealant). V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 84: Comer Pga1602 Transmission

    16. Monitor the oil level after every 5 hours of opera- tion. The oil level must fall between the two marks (5), and oil should be added as necessary to achieve this. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 85: Bvl 108960 Reduction Gear (Optional Equipment)

    Cleaning, maintenance and servicing 7.4.4 BvL 108960 reduction gear (optional equipment) An oil change requires approximately 9 liters of SAE 80/85 oil (API GL5, VG 150). Perform oil changes only at the oil’s operating temperature. The operating temperature is approximately 30°C-40°C.

  • Page 86: Entry Into The Mixing Chamber

     Cover the sharp edges of the cutting blades prior to moving around within the mix- ing chamber.  Remove feed residue and moisture prior to moving around the mixing chamber. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 87: Delivery Opening With Protruding Cover Apron

    (2) as indicated in the regulation if you have con- cluded all required work in the mixing chamber: 7.1 Swing the cover apron (4) back to its original position. 7.2 Screw the cover apron (4) to the mixing cham- ber. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 88: Delivery Opening With Closely-Fitting Cover Apron (Optional)

    8.2 Raise the cover apron (4) slightly to insert the flat bar of the cover apron into the mount- ing (5) (not shown). 8.3 Screw the cover apron (4) to the mixing cham- ber. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 89: Delivery Opening With Closely-Fitting Cover Apron And Conveyor Belt (Optional)

    There are also effects on mixing performance and the output through the gate valve. The mixing augers must be assembled in the following position and of course concatenated over the PTO shaft in the drive train. Fig. 7-11 V-MIX Fix Plus 2S V-Mix Fix Plus Translation of original operating manual...

  • Page 90: Mixing Auger Cutting Blades

    Wear safety goggles and protective gloves. Remove all foreign objects (tools, etc.) from the mixing chamber. Following completion of the task, climb back out of the mixing chamber and through the delivery open- ing. Fig. 7-12 Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 91: Turn/Replace The Cutting Blades

    Remove all foreign objects (tools, etc.) from the mixing chamber. Following completion of the task, climb back out of the mixing chamber and through the delivery open- ing. Fig. 7-14 (sample current screws figure) V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 92: Hydraulic System

    Properly dispose of used oil. In the event of problems involving oil disposal, contact your oil supplier.  Keep hydraulic oil away from children.  Take care to keep hydraulic oil from seeping into the ground or water. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 93: Hydraulic Aggregate 5.5 Kw (Optional)

    Use the dipstick (1) to measure the hydraulic oil level. If the level is below the minimum mark, add hy- draulic oil. In this process, observe Chapter „Replenish hydraulic oil Hydraulic aggregate 5.5KW“, page 94. Fig. 7-15 Hydraulic aggregate V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 94: Replenish Hydraulic Oil Hydraulic Aggregate 5.5 Kw

    If the level is Fig. 7-17 still below the minimum mark, add more hydraulic oil. 11. Carefully tighten the screw cap with dipstick (1) on the hydraulic oil tank. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 95: Hydraulic Aggregate 1.1 Kw (Optional)

    If the oil level is low, fill with hydraulic oil - refer to Chapter „Replenish hy- draulic oil Hydraulic aggregate 1.1 KW“, page 96. Fig. 7-18 Hydraulic aggregate V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 96: Replenish Hydraulic Oil Hydraulic Aggregate 1.1 Kw

    9. Add hydraulic oil (approximately 8 liters) through the open- ing (1) up to the upper oil level mark. 10. Carefully tighten the screw oil filler neck (1) onto the hy- Fig. 7-20 draulic oil tank. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 97: Hydraulic Hand Pump (Optional)

    3-liter capacity oil collection container until the drainage flow ceases. Fig. 7-21 5. To replace the hydraulic oil, follow steps 2 and 3 and add approximately two liters of HVLP46 hydraulic oil. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 98: Hydraulic Hose Markings

    The service life is calculated as 6 years from the hydraulic hoses’ manufacturing date. Example (Fig. 7-22): The hydraulic hose manufacturing date is listed on the fitting as follows: 07/10 = year/month = October 2007. The service life extends to October 2013. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 99: Installation And Removal Of Hydraulic Hoses

     Guide the conveyor belt straight over the tension screws (position 2 in the Fig. 7-24) if the conveyor belt goes off course or scrapes the frame.  Lubricate the three conveyor belt flange bearings at least every 25 hours of opera- tion. V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 100: Belt Connection

    (3) on both sides of the conveyor belt. The conveyor belt is straight only when the same distance exists on both sides of the belt. Fig. 7-24 Retighten the two lock nuts (1). Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 101: Tightening Torques For Flange Connections

    M 22x1,5 1050 M 24 1000 1200 M 24x2 1100 1300 M 27 1050 1500 1800 M 27x2 1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 V-Mix Fix Plus Translation of original operating manual 109165...

  • Page 102: Malfunctions

    Check components’ screw connec- Loose screws tions for proper tightness. Plug is dirty Clean and dry the plug (do not use contact spray). Comply with the subcontractor’s Electrical controls Electrical control malfunction operating instructions. Translation of original operating manual V-Mix Fix Plus 109165...

  • Page 103: Appendix

    Appendix Appendix Documentation supplied by third-party producers Manufacturer Documentation on Weighing scale Walterscheid PTO shaft Circuit diagrams The machine’s circuit diagram can be found in the control cabinet. V-Mix Fix Plus Translation of original operating manual 109165...

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