Page 1 ENGLISCH Operating Manual MIX Agilo / MIX Plus / MIX Giant Rev. 7 /08.17 Art.Nr. 91003 Printed in Germany – Original Betriebsanleitung Printed in Germany – Original Betriebsanleitung www.bvl-group.de...
Page 2  DIN EN ISO 4254-1:2011  DIN EN 703:2004 + A1:2009 The undersigned Managing Director is deemed authorized to compile the technical documents. Emsbüren, 07.08. 2017 Bernard van Lengerich Managing Director Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 3 Maschinenfabrik GmbH & Co. KG, 2007 All rights reserved. No part of this manual, however small, may be reproduced without the prior permission of the company Bernard van Lengerich Maschinenfabrik GmbH & Co. KG. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 4 Bernard van Lengerich Maschinenfabrik GmbH & Co. KG Works: Grenzstraße 16 Postal address: Postfach 1154 D-48488 Emsbüren Tel.: + 49 (0) 5903 951-0 Fax.: + 49 (0) 5903 951-34 E-mail: info@bvl-group.de Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 5: Table Of Contents
V-MIX Plus ....................... 52 4.8.3 V-MIX Plus 2S ......................54 4.8.4 V-MIX Plus 3S ......................56 Noise emission information ....................58 4.10 Conformity ..........................58 4.11 Required tractor equipment ....................59 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 6 Start-up ......................116 Road traffic regulations ..................... 117 6.1.1 Road traffic regulations for germany ..............117 Examining suitability of the tractor ..................118 6.2.1 Calculation of the real values ................119 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 7 11.3.3 Gear box BvL 0094389 PGA 1602 ................ 159 11.3.4 Gear box BvL 0095277 PGA 2502 ................ 160 11.3.5 Reduction gear BvL 0094954 und 0094955 (special equipment) ......161 11.3.6 Reduction gear, hydraulically actuated (special equipment) ......... 161 11.3.7 Powershift gearbox (special equipment) ............... 161 11.4 Maintenance schedule - Plan ....................
Page 8 14.3 Requirements for the operation of tractors with trailed machines ........184 14.3.1 Combination possibilities of connecting and pulling equipment ......184 14.3.2 Calculating the actual D value for the combination to be coupled ...... 185 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 9 Overload clutch ........... 131 Flow control valve .......... 71 Fodder Mixer Wagon ........25 Power-take-off Operation ......21 Function-related safety instructions ....27 Pumping capacity of tractor ......56 Fuse ............. 125 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 10 Tyre pressure ..........158 Tyres .............. 24 Universal drive shaft ........87 Using the Machine ......... 18 Warnings ............29 Warnings - Explanation......... 29 Workplace, Driver’s Cab ........ 15 Workshop ............14 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 11: Information For The User
Pass on the operating manual to the buyer when the machine is sold. Position directions in the operating manual All position directions in the operating manual are always as seen in the direction of travel. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 12: Images Employed
The term "manufacturer” refers to the company "Firma Bernard van Manufacturer Lengerich Maschinenfabrik GmbH & Co. KG". Machine The fodder mixer wagon V-Mix ECO und V-Mix PLUS is referred to as the "machine". Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 13: Safety Instructions
Check tractor and machine before every start-up for road traffic and operating safety. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 14: Organisational Measures
 to provide the required personal protection equipment, such as e.g.:  eye protection,  work gloves to DIN EN 388,  protective shoes,  protective clothing,  skin protection, etc. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 15: Obligations Of The Operator
If this task does not belong to operator’s scope of work or the operator is not in possession of the appropriate specialist knowledge, the operator must report the defect to his superior or the carrier. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 16: Qualification Of Personnel
Note: A qualification of the same standard as that of a specialist training can be acquired through an occupation in the relevant field of work over a period of several years. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 17: Product Safety
The manufacturer will not be held responsible for damage caused by:  arbitrary modification of the machine,  unauthorised conversion and accessory parts,  welding and drilling work on load-bearing parts of the machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 18: Replacement And Wearing Parts As Well As Auxiliary Materials
 arbitrary structural machine modifications,  poor supervision of machine parts which are subject to wear,  improper execution of repairs,  disasters due to extraneous causes and force majeure. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 19: General Safety Information
No person is permitted to remain between tractor and machine while the tractor approaches the machine! Any helpers present may only direct the vehicles into position from the side and only go between the vehicles when they have stopped moving. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 20 Observe the relevant national road traffic regulations when using public roads!  Before transport drives, check:  the proper connection of the supply lines,  the lighting system for damage, functions and cleanliness, Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 21  Adapt your driving speed to the prevailing conditions!  Drive downhill in a lower gear!  Always switch off the independent braking system (lock pedals) before transport runs! Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 22: Hydraulic System
Risk of infection!  Never search for leaks with bare hands as the risk of severe infection is very high. Use appropriate apparatus (cleaning spray, special leak-search-spray) to help you find leaks! Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 23: Electrical System
 the parking brake applied!  Ensure correct mounting and safeguarding of drive shaft at all times!  Secure drive shaft guard against revolving by hooking in the Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 24 P.T.O.-driven machines or universal drive shafts!  Place the uncoupled drive shaft on the holder provided!  After demounting the drive shaft put the protecting hood over the P.T.O. butt end! Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 25: Hitched Machines
Before coupling up the machine, clean the seals on the service- and brake-line couplers to remove any dirt!  Do not start up the hitched-up machine until the manometer on the tractor reaches 5.0 bar! Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 26: Tyres
Use a filling hose of at least 1.5 m in length to make standing at the side easier.  Tighten up all mounting nuts and bolts according to the manufacturer’s instructions! Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 27: Fodder Mixer Wagon
Pay attention to the position of the knives on the mixing auger!  Take care when using electrical tools not to pull the connection cable over sharp knives! Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 28: Cleaning, Maintenance And Care
Spare parts must comply as a minimum with the technical requirements laid down by the manufacturer! This is always guaranteed by using genuine spare parts!  Comply with the maintenance schedule for parts subject to wear and tear! Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 29: Function-Related Safety Instructions And Important Information
Non-observance of safety instructions identified as “CAUTION” constitutes a potential threat of minor to fairly serious injuries or damage to property. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 30: Important Information
Non-observance of this information can lead to malfunction on the machine and in its vicinity. NOTE identifies practical tips and particularly useful information. This information is given to help you get the best out of your machine’s functions. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 31: Warnings And Instructions
/ hydraulic /electric system connected. Dismiss all persons from the machine danger zone before moving machine parts.“ Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 32 These hazards can cause very severe injuries with loss of limb. Never reach into the hazard zone as long as the tractor engine is running with the drive shaft / hydraulic / electronic system connected. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 33 These hazards can cause very severe to potentially fatal injuries. Never climb into the loading area as long as the tractor engine is running with drive shaft / hydraulic / electronic system running. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 34  Dismiss all persons from the hazard zone between tractor and machine while the tractor engine is still running and the tractor is not secured against inadvertent rolling. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 35 The following are totally prohibited:  mechanical work on the running gear,  drilling work on the chassis,  boring existing holes in the chassis frame,  welding load-bearing parts. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 36: Instructional Signs
Block ball valve for safeguarding the open discharge dosing slide against inadvertent lowering:  Position lock open – block ball valve closed  Position lock open – block ball valve open Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 37 • A defibrillator may stop working properly. • If wearing these types of devices, keep at a safe distance to the magnets. • Warn wearers of such devices against approaching the magnets. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 38 50h! Use environmentally safe and biodegradable oils and greases if lubricants might enter feedstuffs or the soil! Contact your authorized farm equipment dealer for more information. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 39: Positioning Of Warning And Instructional Signs
Important Information 2.6.3 Positioning of warning and instructional signs The following figures show the layout of the warning and instructional signs on the machine. Fig. 1 Fig. 2 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 40: Hazards Arising From Non-Observance Of Safety And Warning Signs
 endangerment of persons from mechanical and chemical effects,  endangerment of environment as a result of hydraulic oil leakage.  Lead to loss of any right to claims for damages. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 41: Loading And Unloading
Use suitable lifting tackle able to take the weight of the machine reliably.  Never stand underneath the raised machine in the hoisting zone. Attachment points on the machine for securing lifting tackle are indicated by the pictogram (Fig. Fig. 3 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 42: Product Description
 designations of individual component units and controlling elements. Read this chapter if possible right by the machine. This is the best way to become fully acquainted with the machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 43: Overview - Component Units
(10) Chassis lowering (11) Brake axle (21) Guard device for discharge opening, right- hand side, against inadvertent contact with (12) Wheels the actuated mixing auger (13) Wheel chocks (22) Counter knife Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 44 (9) Planetary gearbox for the mixing auger (17) Guard device for discharge opening, left- drive hand side, to prevent inadvertent contact (10) Shear pin safeguard with the driven mixing auger (18) Lighting Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 45: Safety And Guard Devices
(9) Safety cone for drive shaft Fig. 7 (10) Protective tube for drive shaft (11) Safety cone for drive shaft Fig. 8 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 46: Supply Lines Between Tractor And Machine
Mount the road traffic fittings correctly and check proper functioning before commencing transport runs on public roads and ways. (1) Multi-function lighting fixtures (2) Triangular reflectors (3) Side reflectors (4) Speed sign (not shown) Fig. 10 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 47: Intended Use
Where damage is caused by improper use:  the operator will be held solely responsible,  the manufacturer will not be held liable. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 48: Hazard Zone And Danger Points
 in the vicinity of the driven cross conveyor,  in the mixing hopper of the driven machine,  around the discharge pipe in the case of machines with straw blower. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 49: Type Plate And Ce-Marking
Fig. 12  zul. Achslast = admissible axle load in kg  Leergewicht in kg = unladen weight in kg  zul. Stützlast in kg = admissible tongue load in kg Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 50: Technical Data
[mm] Minimum clearance height required with standard tires 1955 2300 [mm] Discharge height [mm] :  without cross conveyor  with cross conveyor at front  with cross conveyor at rear Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 51 ISO VG 150 SAE 80 W 85 (API GL5) DIN 51512 Gear oil  Hydraulic oil ISO VG 46 DIN 51524 T2 Multi-purpose Lithium soap NLGI 2 DIN 51502 grease  Lubricating grease Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 52: V-Mix Plus
2330 2650 2950 2630 3000 2630 3000 3110 tires [mm] Discharge height [mm]:  without cross conveyor  with cross conveyor at front  with cross conveyor at rear Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 53 ISO VG 150 SAE 80 W 85 (API GL5) DIN 51512 Gear oil  ISO VG 46 DIN 51524 T2 Hydraulic oil Multi-purpose  Lithium soap NLGI 2 DIN 51502 Lubricating grease grease Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 54: V-Mix Plus 2S
2510 2740 2940 2480 2630 2880 2450 2640 2790 3300 3230 3250 3480 standard tires [mm] Discharge height [mm] :  without cross conveyor  with cross conveyor at front  with cross conveyor at rear Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 55 ISO VG 150 SAE 80 W 85 (API GL5) DIN 51512 Gear oil  ISO VG 46 DIN 51524 T2 Hydraulic oil  Lubricating Multi-purpose Lithium soap NLGI 2 DIN 51502 grease grease Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 56: V-Mix Plus 3S
3050 2880 3230 3380 3450 3800 [mm] Discharge height [mm] :  without cross conveyor  with cross conveyor at front  with cross conveyor at rear Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 57 ISO VG 150 SAE 80 W 85 (API GL5) DIN 51512 Gear oil  Hydraulic oil ISO VG 46 DIN 51524 T2 Multi-purpose Lithium soap NLGI 2 DIN 51502  Lubricating grease grease Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 58: Noise Emission Information
CE-mark,  warranty and liability claims for bodily harm and property damage on the manufacturer are ruled out,  the operator takes the responsibility. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 59: Required Tractor Equipment
A free return reduces hydraulic oil temperature rise. The hydraulic hose lines are colour-marked on the hydraulic couplings:  Pressure lines (forward P) are marked red,  Return lines (return T) are marked blue. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 60 1 service line hose coupler (yellow) for the brake line Mirror The tractor uses must be fitted with mirrors so that the danger zones on both sides of the machine can be easily seen from the tractor cab. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 61: Design And Function
The mixing hopper is filled by means of a tractor with front loader or wheel loader. Fig. 14 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 62: Vario Volumen
(primarily of highly fibrous material) spills over the edge of the wagon. Fig.14.2 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 63: Gearbox
See above for operation and ratios. Only switch the gearbox when the PTO shaft is released or switched off. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 64: Knives
Extends the service life of the mixing auger under extensive stress. Perfect for retrofitting mixing augers that show a medium degree of wear. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 65: Spill Ring
(standard equipment),  as movable vario-ring (2), Fig. 20 (optional equipment). The vario-ring also prevents the retention of silage bales when long-fibre round and rectangular bales are disintegrated. Fig. 19 Fig. 20 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 66: Counter Cutter
Each counter cutter (1) can be fitted with a hydraulic cylinder (2). The hydraulic cylinders:  make infinitely adjustable swivelling in and out of the counter cutters possible,  are remote-controlled from the tractor control console. Fig. 22 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 67: Filling Hopper For Mineral And Power Fodder
Filler tube for molasses Optional equipment: Liquid components such as e.g. liquid yeast or molasses can be easily filled into the mixing hopper from the ground through the filler tube (Fig. 24). Fig. 24 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 68: Work Platform And Inspection Window
V-Mix 13/15/17 2S plus V-MIX 15N/17N/20H 2S plus V-Mix 18 2S plus as well as machines that come with the following special equipment: Cross conveyor in the front S-Turbo in the front Fig. 25 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 69: Discharge Variants
/ back, Fig. 34 to Fig. Fig. 26 5.3.1 Possible layout for the discharge openings  1 discharge opening on the left-hand side /  1 discharge opening right-hand side Fig. 27 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 70 1 discharge opening at the back – left-hand side in the rounding and / or  1 discharge opening at the back – right- hand side in the rounding Fig. 29 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 71 (3) and scale (4) readouts. Scale Discharge dosing slide reading Fig. 30 Closed (no discharged fodder) Fully opened (largest amount of fodder discharged) Fig. 31.1 Fibre-door Fig. 32 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 72 A defibrillator may stop working properly. • If wearing these types of devices, keep at a safe distance to the magnets. • Warn wearers of such devices against approaching the magnets. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 73: Cross Conveyor
The conveyor belt speed is set manually directly at the flow control valve. Setting of toggle Discharge of fodder switch Fig. 35 On the left Left-hand side Middle No discharge Right-hand side On the right-hand side Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 74: Lateral Conveyor Belt
The lateral conveyor is not in transport position until the hydraulic cylinder (3) has been completely retracted. Fig. 37 shows the lateral conveyor in working position. Fig. 37 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 75: Setting The Belt Speed For The Conveyor
Setting the belt speed via the control knob on the operator control console: Control knob Belt speed Clicked in 0 (OFF / Stop position) Turn clockwise Reduce (MIN) Turn anti-clockwise Increase (MAX) Fig. 39 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 76: Straw Blower
The straw in the cowshed is blown by the straw blower. Comply with the instructions given in the operating manual supplied with the straw blower. Fig. 40 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 77: Weighing Unit
7. Check that there is enough free space around the weighing unit for cornering, Insufficient free space can lead to the weighing unit and the rear window of the tractor (if fitted) being damaged. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 78: Camera System / Monitor - Special Equipment
To protect the monitor against dust and moisture, the control panel should always be hooked into the designated mount or the tractor cab. Fig. 5.6-3 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 79: Operator Control Console
Failure to do so may cause damage to the hydraulic system, e. g. the destruction of hydraulic seals The machine ships with this notice attached to the shift lever of the cross conveyor which is found on the control panel Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 80: Switch Control Console On / Off
Green check lamp lights OFF (AUS) Green check lamp does not light up 5.7.2 Setting the belt speed for the conveyor Control button Symbol Belt speed position (clicked in) High (almost 0) Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 81: Open / Close Discharge Openings
On the right (hold) open down On the right (hold) close On the left (hold) open down On the left (hold) close Front / rear (hold) open down Front / rear (hold) close Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 82: Actuate Conveyor
Cross On the left On to the left Cross Right-hand side On to the right Button position Conveyor Fold up into transport position (hold) down Fold down into work position (hold) Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 83: Switch Work Lights On / Off
Stand Lower to support position (hold) down Raise to transport position (hold) 5.7.7 Swivel counter cutters in / out Symbol Button position Counter cutter Swivel in (hold) down Swivel out (hold) Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 84: Swivel Straw Blower In / Out
Open/close straw down/up blower discharge (hold) opening 5.7.9 Swivel ejector hood/tower in / out Symbol Toggle switch position Ejector hood/tower down/up Swiveling the ejector hood. (hold) down/up Turning the tower. (hold) Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 85: Drawbar
The hitch device (1) is a towing eye 40 for a bolt coupling (Fig. 44). Fig. 44 5.8.2 Bottom hitch The hitch device (1) is a hitch ring for a hitch hook or a draw pin (piton-fix). Fig. 45 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 86: Hitching Up The Drawbar
6.2 Secure the inserted coupling bolts to fit tightly where a non- automatic bolt coupling is used. 7. Couple up the supply lines. 8. Release the hand brake. 9. Raise the stand into transport position. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 87 8. Lower the drawbar using the stand until the hitch pin engages in the hitch ring. 9. Lock and secure the cross bolt above the hitch pin. 10. Release the hand brake. 11. Raise the stand (if provided) into transport position. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 88: Unhitching The Drawbar
5. Raise the hitch hook. 6. Secure the tractor against inadvertent starting and rolling. 7. Uncouple the supply lines. 8. Store the supply lines on the hose stand. 9. Pull the tractor forward. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 89 6. Attach and secure the crop guard (cross bolt) above the draw pin. 7. Uncouple the supply lines. 8. Store the supply lines on the hose stand. 9. Pull the tractor forward. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 90: Stand
The hydraulic stand is remote-controlled from the tractor. Depending on the equipment it can be operated:  directly via a double acting control unit on the tractor or  via the operator control console. Fig. 47 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 91: Raise Hydraulic Stand To Transport Position
"lower", until the stand has been lowered from transport position to support position.  The drawbar no long transfers tongue load to the tractor. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 92: Universal Drive Shaft
Place the uncoupled universal drive shaft in the bracket provided. This will protect the universal drive shaft against damage and soiling. Never use the drive shaft chain to hang up the uncoupled drive shaft. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 93  Before switching on the P.T.O. observe the advice on safety for P.T.O. operation in the chapter "basic safety information", page Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 94: Coupling Up The Universal Drive Shaft
7. Check that there is sufficient clearance around the drive shaft in all operating situations. Lack of adequate free space can lead to the drive shaft being damaged. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 95: Uncoupling The Universal Drive Shaft
1. Secure the machine against inadvertent start-up and rolling away. 2. Pull off the drive shaft locking mechanism from the tractor P.T.O. 3. Place the drive shaft on the holder (1) provided. Fig. 49 Fig. 50 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 96: Hydraulic System
Restrict the maximum output of the tractor hydraulic pump to 40 l/min. (1) Hose stand for correct storage of supply lines. Fig. 51 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 97: Operation From The Operator Control Console
Via the electro-magnetic flow control valve (Fig. 54) the belt speed of the relevant conveyor can be infinitely adjusted. Setting the conveyor speed from the tractor via the control console. Fig. 54 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 98: Hydraulic Hose Lines
Check the hydraulic hose line coupling points for correct tight fit.  Coupled-up hydraulic hose lines:  must yield slightly to every movement on cornering without tension, kinking or friction,  must not rub against foreign components. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 99: Uncouple Hydraulic Hose Lines
3. Uncouple the hydraulic plug. 4. Use the protective dust cap to protect the hydraulic plug against dirt. 5. Store the hydraulic brake line in the hose cabinet. Fig. 56 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 100: Road Traffic Equipment
The under run bumper with light fittings Fig. Fig. 57 The machine may only be used as a farmyard vehicle! Use on public roads requires an operating permit/license. See chapter 6.1.1 Fig. 58 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 101: Brake System
When connecting the hydraulic working brake to the tractor, take into consideration that even when other hydraulic functions are switched on, the full system pressure must always act on the brake connection! Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 102  must not chafe against external parts.  Test the correct functioning of the hydraulic working brake before carrying out transport drives. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 103 3. Uncouple the hydraulic plug. 4. Use the protective dust cap to protect the hydraulic plug against dirt. 5. Store the hydraulic brake line in the hose cabinet. Fig. 62 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 104: Hydraulic Service Brake System (Eu Version)
When the operator applies the brake on the tractor, the machine brakes. The hydraulic service brake (EU version) is not approved in Germany! (1) Hydraulic sleeve ISO 5676 Fig. 63 (2) Brake axle hydraulic cylinder Fig. 64 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 105 3. Uncouple the hydraulic plug. 4. Use the protective dust cap to protect the hydraulic plug against dirt. 5. Store the hydraulic brake line in the hose cabinet. Fig. 66 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 106: Two-Line Service Brake System
(5) Trailer brake valve with brake force regulator (6) Diaphragm brake cylinder (7) Test connection for diaphragm brake cylinder (8) Compressed air tank (9) Drain valve (10) Test connection for compressed air tank Fig. 67 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 107  can you brake the tractor / machine combination sensitively and stepped,  does the tractor / machine combination stay stretched through rapid advance braking. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 108 8. Match the braking effect of the service brake by means of the brake force regulator to the relevant loading condition of the machine. 9. Release the parking brake and / or remove the wheel chocks. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 109 2. Release the supply line hose coupler (red). 3. Release the brake line hose coupler (yellow). 4. Secure the hose couplers in the dummy couplings. 5. Close the hose coupler covers on the tractor. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 110 The reserve pressure from the air tank decelerates the machine. 5. Apply the parking brake on the manoeuvring vehicle. 6. Apply the parking brake on the machine. 7. Uncouple the machine and the manoeuvring vehicle. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 111: Single-Line Service Brake System (Not Permitted In Germany, Only For Export)
3. Trailer brake valve with brake force regulator (4) Diaphragm brake cylinder (5) Test connection for diaphragm brake cylinder (6) Compressed air tank (7) Drain valve (8) Test connection for compressed air tank Fig. 69 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 112  can you brake the tractor / machine combination sensitively and stepped,  does the tractor / machine combination stay stretched through rapid advance braking. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 113 2. Release the supply line hose coupler (green). 3. Secure the hose coupler in the dummy coupling. 4. Close the hose coupler cover on the tractor. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 114 The reserve pressure from the air tank decelerates the machine. 5. Apply the parking brake on the manoeuvring vehicle. 6. Apply the parking brake on the machine. 7. Uncouple the machine and the manoeuvring vehicle. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 115: Parking Brake
(2). 2. Turn the crank (1) clockwise and apply the parking brake by means of the cable (5) (the pulling force of the parking brake is approx. 40 kg hand power). Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 116: Start-Up
Fit the tractor with mirrors so that the hazard areas on both sides of the machine can be easily seen. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 117: Road Traffic Regulations
Contractors must register agricultural and forestry trailers in principle from 6 km/h upwards. Provide agricultural and forestry trailers under 25 km/h with the registration number of a tractor registered for the business. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 118: Examining Suitability Of The Tractor
The front tractor axle must always be loaded with at least 20% of the unladen weight of the tractor. The tractor must achieve the brake delay prescribed by the tractor manufacturer even with the mounted / hitched machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 119: Calculation Of The Real Values
See operating manual or vehicle registration card for tractor or measure Distance between middle of rear axle and See operating manual or vehicle registration middle of lower link connection card for tractor or measure Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 120 Consult the data given by the type manufacturer. Enter the doubled value of the load capacity of a tyre on the front and rear axle in the table (chapter 6.2.1.7). Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 121   Front axle load   Rear axle load You must use a front load that corresponds at least to the required minimum ballast at the front (G V min Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 122: Requirements For The Operation Of Tractors With Hitched Machines
Draw pin (Piton-Fix) Drawbar eye (hitch ring) ISO 6489-4 ISO 5692-1 4000 kg -  40 km/h  Ball head coupling 80 Hitch pan 80 2000 kg - > 40 km/h Fig. 73 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 123 Where values on the type plates of trailer support frame and tow bar differ, the lower value is decisive.  for the traction device on the type plate of the traction device. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 124: Secure Tractor And Machine Against Inadvertent Start-Up And Rolling Away
Secure the machine against rolling away:  on level ground by means of parking brake or wheel chocks,  on very uneven or sloping ground by means of parking brake and wheel chocks. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 125 7. Secure the machine against rolling away:  on level ground by means of parking brake or wheel chocks,  on very uneven or sloping ground by means of parking brake and wheel chocks. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 126: Adapting Mounting Height Of The Drawbar (Workshop Job)
Make sure that the subsurface is firm enough when you are raising the chassis with the aid of car jacks and securing the axle stands. If necessary, use additional stable, load distributing backing. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 127 A lack of open space is damaging for the universal drive shaft. 6. If necessary bolt the stand (5) to the drawbar (6). Fig. 77 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 128: Adjust The Drive Shaft Length To The Tractor (Workshop Task)
The present drive shaft adjustment only applies to the current tractor model. If you couple up the machine to a different tractor, the drive shaft may possibly need to be re-adjusted. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 129 8. Push the shortened halves of the universal drive shaft into each other again. 9. Grease the tractor P.T.O. shaft and the machine P.T.O. shaft before coupling up the universal drive shaft. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 130: Installing The Operator Control Console
 You will require a constant current supply of 12 V. The 3-pin socket must be protected with fuse of at least 16 amp. Fig. 79 Fig. 80 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 131: Check Machine Functions
4.7 Allow conveyor belt to run at different speeds. 4.8 Lower lateral conveyor belt to working position and raise it to transport position. 4.9 Test the effect of the braking system. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 132: Getting Started
Important Information Getting started Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 133: Hitching Up And Unhitching The Machine
 Observe the maximum admissible tongue, towing and axle loads of the tractor.  Apply and secure the devices provided for connecting the tractor to the machine properly. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 134 Two-line service brake system, from page 108,  Single line service brake system, from page 113. 9. Raise the stand, see chapter "Stand", from page 90. 10. Release the parking brake, see chapter "Parking brake", page 115. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 135: Unhitching The Machine
Two-line service brake system, from page 108,  Single line service brake system, from page 113. 9. Uncouple the drawbar, see chapter "Uncoupling the drawbar" from page 88. 10. Pull the tractor forward. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 136: Adjustments
124.  Wait for the machine to come to a standstill before entering the hazard zone of the machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 137: Using The Machine
Hazard situations due to failure of components can arise when the overload clutch responds! Switch off the tractor P.T.O. shaft without delay when the overload clutch responds. How to prevent damage to the overload clutch. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 138: Filling The Fodder Mixing Wagon
 Always meter the add-in fodder (e.g. mineral fodder) from the platform or via the filling hopper (optional equipment) into the mixing hopper. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 139 5. If necessary close the opened discharge Fig. 81 dosing slide. 6. Turn the weighing unit (if available) from the tractor in the filling direction. 7. Dismiss everyone from the loading area of the fodder mixing wagon. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 140: Recommended Order Of Filling
7. Fodder components with a high percentage of water, e.g. brewer’s grain, potato pulp or beet slices. 8. Liquid components, mineral feed via filling hopper or filling tube for molasses, e.g. liquid yeast, molasses. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 141: Vario Volumen
Fig. 81.2 No one is allowed to stand on the ladder or the platform while the Vario Volumen attachment is in use! Fig.81.3 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 142: Mixing
 Sharp knives reduce the propulsive power required of the mixing auger. Sharpen the knives regularly, for further information see page 166. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 143: Discharge Of Fodder
When discharging the fodder, you can use the P.T.O. 750 (if available) and drive with a reduced tractor engine speed. A high mixing auger drive speed produces a more even feed deposit on the feed table. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 144: Discharge Openings
(3) on the scale (4). 6. Drive over the feed table at the required driving speed. 7. Finishing fodder discharge: 7.1 Switch off the PTO shaft. 7.2 Close the dosing slide. Fig. 82.1 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 145: Cross Conveyor
9.2 Close the discharge dosing slide. 9.3 Do not switch off the cross conveyor until all the fodder has been discharged. 10. Switch off the oil flow between tractor and machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 146: Lateral Conveyor Belt
10.3 Do not switch off the conveyor until all the fodder has been discharged. 11. Swivel round the conveyor into transport position. 12. Switch off the oil flow between tractor and machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 147 (Fig. Foreign object magnet for cross conveyor can only capture materials in the belt) lower part of the fodder that are magnetic. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 148: Clearing Blockages
10. Actuate the mixing auger at the required drive speed. 11. Open the discharge dosing slide to the required opening width and continue with Fig. 86 the discharge of the fodder. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 149: Transport Runs
Dangerous situations with risk of personal injury can arise if hydraulic functions inadvertently fail during transport runs! Before transport runs switch off:  the operator control console,  the oil circulation between tractor and machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 150 If necessary drive with mixing tank partially filled. WARNING Danger of falling off the machine for those persons travelling on it without permission! Travelling on the machine is forbidden. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 151: Cleaning, Maintenance And Care
Dangerous situations can arise if load-bearing parts break due to mechanical work on framework! The following are totally prohibited:  drilling the frame or chassis,  boring existing holes in the frame or chassis,  welding load-bearing parts. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 152: Cleaning
 always maintain a minimum nozzle distance of 300 mm between high pressure cleaner or steam cleaner jet and machine,  comply with the safety regulations for handling high pressure cleaners. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 153: Lubrication
Lubrication 25 h Guide rail discharge opening Greasing 50 h Cross conveyor belt / conveyor belt Lubricate 50 h Axle 70 mm Lubricate Axle 100 mm Lubricate Steering axle (option) Lubricate Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 154: Plan - Lubrication Points - Single Spindle
Important Information Plan – lubrication points – single spindle 11.2.2 Fig. 87 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 155: Plan - Lubrication Points - Multi-Spindle
Important Information Plan – lubrication points – multi-spindle 11.2.3 Fig. 88 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 156: Oil Change On Planetary Gears And Transmission
WARNING Skidding hazards with risk of personal injury can arise if gear oil escapes during oil changes! Remove fresh oil spots immediately with a binding agent. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 157: Gearbox Bvl 0090273 Ecs 1512
15. Close the lid (1) on the oil tank. 16. Check the oil level after 5 operating hours. The oil level must lie between the two marks, refill if necessary. Fig. 88.1 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 158: Gearbox Bvl 0094102 Pga 1202
15. Close the lid (1) on the oil tank. 16. Check the oil level after 5 operating hours. The oil level must lie between the two marks, refill if necessary. Fig. 88.1 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 159: Gear Box Bvl 0094389 Pga 1602
15. Close the lid (1) on the oil tank. 16. Check the oil level after 5 operating hours. The oil level must lie between the two marks, refill if necessary. Fig. 88.1 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 160: Gear Box Bvl 0095277 Pga 2502
15. Close the lid (1) on the oil tank. 16. Check the oil level after 5 operating hours. The oil level must lie between the two marks, refill if necessary. Fig. 88.1 Fig. 89 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 161: Reduction Gear Bvl 0094954 Und 0094955 (Special Equipment)
An oil change for this gearbox must be performed as described in item 1-10. 11.3.7 Powershift gearbox (special equipment) For more information, refer to the operating manual "BvL Powershift" which is included in the shipment of your machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 162: Maintenance Schedule - Plan
(2) and (3) are opposite. Fig. 93 7. Replace the shear bolt (1) with a bolt of the same grade. 8. Close the mounting opening. 9. Couple up the drive shaft. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 163: Enter The Mixing Hopper
Turn round the mixing auger so that the knives are pointing away from the discharge opening before you enter the mixing hopper. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 164 9.1 Swing back the apron. 9.2 Lift up the apron a little to replace the apron flat iron in the bracket. 9.3 Screw the apron to the mixing hopper. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 165: Installation And Positioning Of The Mixing Augers
The augers need to be installed in the following position and, naturally, be interlinked accordingly in the drive train via the drive shafts. V-Mix 2S V-Mix 3S Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 166: Mixing Auger Knives
4. Remove any foreign objects (tools etc.) from the mixing hopper. 5. Climb out of the mixing hopper through the discharge opening again after completion of Fig. 95 the work. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 167: Swivel Round Knives / Replace
6. Tighten up all 3 screws (2) of the knife screw connections. 7. Remove all foreign objects (tools etc.) from the mixing hopper. 8. Climb out of the mixing hopper through the discharge opening again after completion of the work. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 168: Conveyor
Fig. 98 The conveyor belt is only straight when the same distance A has been set on both sides of the conveyor belt. 4. Re-tighten the lock nuts (1). Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 169: Tyres
400/45 L 17,5 435/50-19,5 445/45-R19,5 10.0/75 15.3 19.0/45-17 (14PR) 28x9-15 (8.15-15) 30x11,5-14,5 11.10.1 Changing tyres When carrying out repairs on tyres and wheels, respect the information on "Basic safety instructions", on page 26. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 170  Only approved workshops with mounting tools may carry out repairs to tyres and wheels.  Never use and / or repair damaged wheel rims. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 171 M 18x1,5 – 270  +60+0 M 22x1,5 – 450 5. Check that the wheel nuts still fit tightly after 10 operating hours. Re-tighten the wheel nuts if necessary. Fig. 100 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 172: Hydraulic System
Dispose of the used oil in accordance with the regulations. If you have any problems with disposal consult your oil supplier.  Store hydraulic oil in a childproof place.  Make sure that no hydraulic oil escapes into ground or water. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 173: 11.11.1 Mark Hydraulic Hose Lines
Incorrectly laid hydraulic hose lines, e.g. unobserved bend radii, laying over sharp edges.  The working life of 6 years has been exceeded. The working life is calculated from the date of manufacture plus 6 years. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 174: 11.11.4 Installation And Removal Of Hydraulic Hose Lines
Secure the hydraulic hose lines to the prescribed attaching points. Avoid additional hose brackets that restrict the natural movement and length change of the hydraulic hose lines.  The coating of hydraulic hose lines is prohibited. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 175: Torque Values For Screw Connections
M 22x1,5 1050 M 24 1000 1200 M 24x2 1100 1300 M 27 1050 1500 1800 M 27x2 1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 176: Malfunctions
Electric control functioning but Polarity of socket transposed Change connections of socket weighing unit not functioning (transpose + / -) Fuse in distribution box faulty Replace fuse (1 A) Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 177 (see operating manual for weighing unit) Screw connections on weighing Tighten screw connections unit parts loosened Plug soiled / damp Clean plug and dry if necessary (do not use contact spray) Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 178: Circuit Diagrams
Important Information Circuit diagrams Hydraulic circuit diagram – for 2 functions controlled from the operator 13.1 control console Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 179: Electric Circuit Diagram
Important Information 13.2 Electric circuit diagram Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 180: Important Information
The front axle of the tractor must always be loaded with at least 20 % of the dead weight of the tractor. The tractor must also achieve the braking rate prescribed by the tractor manufacturer with the attached machine. Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 181: Calculation Of The Actual Values
See operator's manual or vehicle registration certificate of the tractor or measure Distance between rear axle middle and See operator's manual or vehicle registration middle of lower link connection certificate of the tractor or measure Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 182: 14.2.2 Minimum Ballasting Of The Tractor
See the information from the tire manufacturer for this purpose. Enter the doubled value of the load capacity of a tire of the front and rear axle in the table (chapter 1.2.7). Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 183: 14.2.7 Table
Gross weight   Front axle load   Rear axle load A front weight must be used which corresponds to at least the minimum required front ballasting (G V min Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 184: Requirements For The Operation Of Tractors With Trailed Machines
Towing pin (piton fix) Drawbar eye (hitch ring) ISO ISO 6489-4 5692-1 4,000 kg -  40 km/h  Ball coupling 80 Ball bracket 80 2000 kg - > 40 km/h Fodder mixer wagon V-MIX Agilo / Plus / Giant...
Page 185: Calculating The Actual D Value For The Combination To Be Coupled
With differing values on the type plates of the attachment support and drawbar coupling, the lower value is authoritative.  for the pulling equipment, directly on the type plate of the pulling equipment. Fodder mixer wagon V-MIX Agilo / Plus / Giant...

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