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BVL V-COMFORT 2300 Operating Manual

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English
V
-COMFORT Bedding
Type 2300 / 2600 / 3000
Rev. 1 / 03.20
Item no. 117194
Printed in Germany – translation of the original operating
manual
Read and follow this operating manual before putting the machine into operation for the first time!
Store for future reference!
Type of
manual1
Machine1
MachineNo1
MachineType1
Version1
Order
CustomerName
1
CustomerAddre
ss1
Operating manual
CustomerLocati
on1
CustomerPhone
1
CustomerCount
ry1
CustomerFax1
CustomerEmail
1
Date created
File name
Supplement1
Supplement2
Year of
manufacture1
Operating manual
Mixer wagon
XXX
Machine
1.1
Order 1
Bernard van Lengerich
Type of
manual1
Grenzstraße 16
Machine1
MachineNo
D-48488 Emsbüren
1
MachineTy
+ 49 (0)5903 951-0
pe1
Version1
Germany
Order
+ 49 (0)5903 951-34
CustomerN
ame1
info@bvl-group.de
CustomerA
11/5/19
ddress1
BA_V_MIX_PLUS_EN
CustomerL
ocation1
CustomerP
hone1
2019
CustomerC
ountry1
CustomerF
ax1
Date
created
File name
Supplemen
t1
Supplemen
t2
Year of
manufactur
e1
www.bvl-group.de

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Summary of Contents for BVL V-COMFORT 2300

  • Page 1 CustomerLocati MachineNo D-48488 Emsbüren CustomerPhone MachineTy + 49 (0)5903 951-0 CustomerCount Version1 Germany Order CustomerFax1 + 49 (0)5903 951-34 CustomerN CustomerEmail ame1 info@bvl-group.de CustomerA Date created 11/5/19 ddress1 File name BA_V_MIX_PLUS_EN CustomerL Supplement1 ocation1 Supplement2 CustomerP Year of hone1 manufacture1...
  • Page 2 Tel.: + 49 (0)5903 951-0 Fax: + 49 (0)5903 951-34 Email: info@bvl-group.de This operating manual is intended for the owner of the machine and their personnel. It contains texts, images and drawings that must not - neither in part nor in full - be ...

  • Page 3: Table Of Contents

    Chapter 1 Contents Page 3 Contents General description ......................6 Information on the operating manual ................. 6 Information on the operating manual ................. 6 Layout of the operating manual ................. 7 Responsibilities of the owner ..................7 Responsibilities of the operator ................. 8 Requirements on the personnel ................
  • Page 4 Chapter 1 Contents Page 4 4.10 Guards ........................42 4.10.1 Emergency manual operation ..............42 4.10.2 Tipping sensor (option) ................43 4.10.3 Protective covers - doors ................44 4.10.4 Hose cabinet for supply lines ..............44 Transport, setup, and initial commissioning ..............45 Safety instructions ....................
  • Page 5 Chapter 1 Contents Page 5 7.6.1.2 Disconnecting the power supply ............ 77 7.6.2 Uncoupling from the quick-change device of a front, farmyard or wheel loader ......................77 Maintenance and care ....................... 80 Safety instructions ....................80 Replacement and wear parts as well as auxiliary supplies ........80 Cleaning ........................

  • Page 6: General Description

    General description Chapter 1 Information on the operating manual Page 6 General description This chapter contains information about this operating manual as well as general safety instructions on how to handle the V-COMFORT Bedding. Hereinafter, the V-COMFORT Bedding will also be referred to as machine. Information on the operating manual This operating manual is an essential part of the user documentation provided for this machine.

  • Page 7: Layout Of The Operating Manual

    General description Chapter 1 Layout of the operating manual Page 7 Layout of the operating manual Safety-relevant instructions are identified by corresponding symbols and bold lettering. Lists Lists of properties with an arbitrary order, which does not necessarily have to be observed, are identified with a bullet point.

  • Page 8: Responsibilities Of The Operator

    General description Chapter 1 Responsibilities of the operator Page 8 Responsibilities of the operator Before commencing work, all personnel designated to work with/on the machine are required to:  observe all national, generally applicable regulations regarding safety and accident prevention as well as environmental protection, ...

  • Page 9: Qualification Of The Personnel

    General description Chapter 1 Qualification of the personnel Page 9 Qualification of the personnel NOTICE  Work with/on the machine is limited to qualified and trained personnel. The operator must clearly define the responsibilities of the personnel with regard to operation, maintenance and repairs.

  • Page 10: Direction And Position Information For The Machine

    General description Chapter 1 Direction and position information for the machine Page 10 Direction and position information for the machine Fig. 1-1: Position information for the machine Pos. Designation Pos. Designation Front side Right side (discharge) Rear side (loading) Left side (discharge) 1.10 Risks involved with handling the machine This machine has been constructed according to the latest technological standards and the...

  • Page 11: Intended Use

    General description Chapter 1 Intended use Page 11 1.11 Intended use The machine is designed exclusively for collecting, transporting and discharging bedding materials to be spread across high and deep bed cubicles. The machine must be mounted to a suitable carrier vehicle (front, farmyard or wheel loader) using a suitable fixture/holder.

  • Page 12: Claims Based On Defects And Liability

    General description Chapter 1 Claims based on defects and liability Page 12 1.13 Claims based on defects and liability Our "Terms of Sales and Delivery" apply as a general rule. These will be made available to the owner of the machine no later than by the time the contract is concluded. Claims based on defects and liability are excluded in cases of personal injury and property damage that can be attributed to one or several of the following causes: ...

  • Page 13: Safety Instructions

    Safety instructions Chapter 2 Safety symbols in this operating manual Page 13 Safety instructions Safety symbols in this operating manual DANGER “DANGER” indicates a situation of immediate danger that will result in severe injury or death. WARNING “WARNING” indicates a situation of potential danger that may result in severe injury or death. CAUTION “CAUTION”...

  • Page 14: Warnings And Instructions Attached To The Machine

    Safety instructions Chapter 2 Warnings and instructions attached to the machine Page 14 Warnings and instructions attached to the machine NOTICE  The following information has been attached to the machine:  Warnings identify hazard areas on the machine and warn of hazards which may arise in a specific situation or in connection with a certain type of action.

  • Page 15: Position Of Warning And Command Stickers

    Safety instructions Chapter 2 Position of warning and command stickers Page 15 Position of warning and command stickers Fig. 2-3: Overview of warning and command stickers, left/right Pos. Pictogram Description 72729 Risk of arms becoming entangled or caught from the moving parts of the power transmission! These hazards may cause serious injury, including the loss of body parts.
  • Page 16 Safety instructions Chapter 2 Position of warning and command stickers Page 16 Fig. 2-4: Overview of warning and command stickers, front Pos. Pictogram Description 96775 The carrier vehicle needs to be equipped with a "dead man's circuit", i.e. there must not be a permanent hydraulic oil supply line leading to the machine.
  • Page 17 Safety instructions Chapter 2 Position of warning and command stickers Page 17 Fig. 2-5: Overview of warning and command stickers, front Pos. Pictogram Description 72723 Keep at a safe distance from electrical high-voltage lines! While operating the machine, make absolutely sure that you keep at the necessary minimum distances from overhead power lines.

  • Page 18: General Safety Instructions

    Safety instructions Chapter 2 General safety instructions Page 18 General safety instructions DANGER Risk of personal injury and danger to the machine!  In addition to the safety information provided in this chapter, the general information on safety and accident prevention applicable in the respective country must be observed. ...

  • Page 19: Safety Instructions On Operation

    Safety instructions Chapter 2 Safety instructions on operation Page 19 DANGER Mortal danger from electric voltage!  Before performing any work on the electrical system, disconnect the negative terminal of the battery.  Use only the designated fuses. Using higher amperage fuses may destroy the electrical system –...
  • Page 20 Safety instructions Chapter 2 Safety instructions on operation Page 20 DANGER Risk of personal injury and damage to the machine during coupling and uncoupling! There is a risk of being bruised or cut in the area of the coupling points between the front, farmyard or wheel loader and the machine.
  • Page 21 Safety instructions Chapter 2 Safety instructions on operation Page 21 WARNING Risk of injury in case of damage to the hydraulic system! Media exciting under great pressure generate unexpectedly high forces and may cause serious injury.  When coupling the supply lines, check the way they are routed. ...
  • Page 22 Safety instructions Chapter 2 Safety instructions on operation Page 22 WARNING Improper operation of the machine!  Only qualified personnel authorized to do so are allowed to operate the machine.  Become familiar with the machine.  Clearly delineate responsibilities and work areas. ...
  • Page 23 Safety instructions Chapter 2 Safety instructions on operation Page 23 WARNING Risk of injury from entrapment or entanglement!  Do not start the machine until all existing guards have been closed/mounted.  Make sure there is no one in the danger area and, especially, that no one is within range of rotating/moving parts before activating the machine.

  • Page 24: Safety Instructions For Setup, Maintenance, Repair, And Troubleshooting Operations

    Safety instructions Chapter 2 Safety instructions for setup, maintenance, repair, and troubleshooting operations Page 24 Safety instructions for setup, maintenance, repair, and troubleshooting operations DANGER Risk of injury from inadvertent restarting!  Switch off the machine and secure it against inadvertent restarting prior to setup and maintenance as well as repair and troubleshooting operations.
  • Page 25 Safety instructions Chapter 2 Safety instructions for setup, maintenance, repair, and troubleshooting operations Page 25 WARNING Risk of injury during work on the hydraulic system! Risk of injury in case of damage to the hydraulic system!  Before connecting hydraulic hose lines to the hydraulic system of the front, farmyard or wheel loader, make sure that the hydraulic system on the front, farmyard or wheel loader and on the machine has been depressurized.
  • Page 26 Safety instructions Chapter 2 Safety instructions for setup, maintenance, repair, and troubleshooting operations Page 26 WARNING Risk of injury from entrapment or entanglement!  Switch off the machine and secure it against inadvertent restarting prior to setup and maintenance as well as repair and troubleshooting operations. ...

  • Page 27: Technical Data

    Technical data Chapter 3 Overall system Page 27 Technical data Overall system 3.1.1 Bedding implement V-COMFORT Bedding Type 2300 2600 3000 Capacity [m³]: Number of dosing/mixing augers [units]: Width of the hopper [mm]: 2245 Overall width [mm]: 2245 Overall height [mm]: 1680 1785 1890...

  • Page 28: Operating Fluids

    Operating fluids Hydraulic oil: ISO VG 46 DIN 51524 T2 Lubricating grease: BVL Farmgrease NSF-H1 ISO 21469 NOTICE  Check the compatibility of the hydraulic oils before connecting the machine to the hydraulic system of the front, farmyard or wheel loader.

  • Page 29: Type Plate And Ce Mark

    Technical data Chapter 3 Type plate and CE mark Page 29 Type plate and CE mark NOTICE  The entire identification constitutes a legal document and may not be altered or disfigured beyond recognition. Fig. 3-1: Type plate with CE mark and machine number Pos.

  • Page 30: Design And Function

    Design and function Chapter 4 V-COMFORT Bedding, overall Page 30 Design and function V-COMFORT Bedding, overall The machine is designed for collecting, transporting and discharging bedding materials to be spread across high and deep bed cubicles. The receiving hopper (a) is coupled to a front, farmyard or wheel loader via the four-point mounting frame (d).

  • Page 31: Receiving Hopper

    Design and function Chapter 4 Receiving hopper Page 31 Receiving hopper The dosing augers installed in the receiving hopper (a) guide the bedding material to the discharge opening. You fill the receiving hopper by lowering the machine to the filling position before driving it into the bedding material using the front, farmyard or wheel loader.

  • Page 32: Dosing Augers

    Design and function Chapter 4 Dosing augers Page 32 Dosing augers The two hydraulically powered dosing augers (2) transport the bedding material to the discharge opening (1). The bedding material passes through the discharge opening and flows onto the conveyor belt. Fig.

  • Page 33: Knife Blades

    Design and function Chapter 4 Dosing augers Page 33 4.3.1 Knife blades The dosing augers are equipped with knife blades (a) that can be replaced individually when worn out. Fig. 4-4: Knife blades Pos. Designation Function Knife blades Separate the bedding material into fibers. 4.3.2 Hydraulic motor The dosing augers are powered by hydraulic motors (a) if:...

  • Page 34: Discharge Opening (Adjustable)

    Design and function Chapter 4 Discharge opening (adjustable) Page 34 Discharge opening (adjustable) The bedding material passes through the discharge opening (a) and flows onto the conveyor belt. Fig. 4-6: Discharge opening Pos. Designation Function Discharge opening Guide bedding material to conveyor belt. 4.4.1 Dosing gate The opening width of the discharge opening dictates how much bedding material will be...

  • Page 35: Conveyor Belt

    Design and function Chapter 4 Conveyor belt Page 35 Conveyor belt The hydraulically powered conveyor belt (a) is used to discharge the bedding material to the right or the left. Fig. 4-8: Conveyor belt Pos. Designation Function Conveyor belt Discharge bedding material. 4.5.1 Hydraulic motor - conveyor belt The hydraulic motor (a) powers the conveyor belt if the oil circuit is switched on and the...

  • Page 36: Door

    Design and function Chapter 4 Door Page 36 Door The bedding material is discharged through the door (a). The doors are opened on both sides, making it possible to adjust the throw direction of the bedding material to the job site. For safety reasons, each door is equipped with a cover (b) that can only be opened outwardly.

  • Page 37: Four-Point Mounting Frame

    Design and function Chapter 4 Four-point mounting frame Page 37 Four-point mounting frame The four-point mounting frame (a) is used to front-mount the machine to the quick-change device of a front, farmyard or wheel loader. For the purpose of filling it automatically, the receiving hopper can be swiveled from the work to the filling position in the same way as a front dump bucket.

  • Page 38: Hydraulic System

    Design and function Chapter 4 Hydraulic system Page 38 Hydraulic system The hydraulic system comprises:  a hydraulic motor powering the conveyor belt,  a hydraulic motor powering the dosing augers,  a manually operated or electric flow control valve (optional), ...

  • Page 39: Hydraulic Motors Dosing Augers

    Design and function Chapter 4 Hydraulic system Page 39 4.8.2 Hydraulic motors dosing augers Fig. 4-13: Hydraulic motors - dosing augers Pos. Designation Function Hydraulic motors - dosing Power the dosing augers. augers 4.8.3 Flow control valve (optional) The flow control valve offers another option to adjust the speed of the dosing augers aside from altering the motor speed of the front, farmyard or wheel loader.

  • Page 40: Electrohydraulic Control Block (Optional)

    Design and function Chapter 4 Hydraulic system Page 40 4.8.4 Electrohydraulic control block (optional) Fig. 4-17: Electrohydraulic control block Pos. Designation Function Input plate Hold connection line P. Connection - pressure line P Hold pressure line P. Hold the hydraulic line for the conveyor belt. Intermediate plate with directional valves Intermediate plate for directional...

  • Page 41: Supply Lines Between The Front, Farmyard Or Wheel Loader And The Machine

    Design and function Chapter 4 Supply lines between the front, farmyard or wheel loader and the machine Page 41 Supply lines between the front, farmyard or wheel loader and the machine The supply lines provide for the hydraulic oil and power supply between the front, farmyard or wheel loader and the coupled machine.

  • Page 42: Guards

    Design and function Chapter 4 Guards Page 42 4.10 Guards 4.10.1 Emergency manual operation DANGER Risk from lowering parts!  Secure the machine or raised moving parts of the machine from being lowered inadvertently during emergency manual operation. In the event of an electrical failure, the electromagnets used to switch the directional and directional seat valves can be actuated directly at the electrohydraulic control block using the emergency manual actuator.

  • Page 43: Tipping Sensor (Option)

    Design and function Chapter 4 Guards Page 43 4.10.2 Tipping sensor (option) The tipping sensor is installed in the machine as an option if the front, farmyard or wheel loader does not have a dead man's circuit of its own. It ensures that the drive for the dosing augers and the conveyor belt is interrupted when the receiving hopper is swiveled out of the work position.

  • Page 44: Protective Covers - Doors

    Design and function Chapter 4 Guards Page 44 4.10.3 Protective covers - doors The protective covers on the doors can only be opened outwardly and prevent anyone from reaching into the dosing augers. Fig. 4-22: Protective cover - door Pos. Designation Function Protective cover...

  • Page 45: Transport, Setup, And Initial Commissioning

    Transport, setup, and initial commissioning Chapter 5 Safety instructions Page 45 Transport, setup, and initial commissioning Safety instructions DANGER Observe the safety instructions!  Observe the safety instructions given in chapter 2 “Safety instructions” and, especially, in chapter 2.6 “Safety instructions for setup, maintenance, repair, and troubleshooting operations”.

  • Page 46: Loading And Unloading With A Front, Farmyard Or Wheel Loader

    Transport, setup, and initial commissioning Chapter 5 Transport and setup Page 46 5.2.2 Loading and unloading with a front, farmyard or wheel loader DANGER Risks of personal injury from uncontrolled movements of the front, farmyard or wheel loader and the machine may arise if the stability of the front, farmyard or wheel loader and its steerability and braking capacity are insufficient! ...

  • Page 47: Commissioning

    Commissioning Chapter 6 Traffic regulations Page 47 Commissioning The following must be observed before the machine is put into operation.  The operator must have read and understood the operating manual.  The operator must check if the front, farmyard or wheel loader and the machine are roadworthy and safe to operate every time before putting them into operation.

  • Page 48: Check The Suitability Of The Front, Farmyard Or Wheel Loader

    Commissioning Chapter 6 Check the suitability of the front, farmyard or wheel loader Page 48 Check the suitability of the front, farmyard or wheel loader WARNING Risks of personal injury may arise with improper use of the front, farmyard or wheel loader if the malfunction of components, insufficient stability and insufficient ability of the front, farmyard or wheel loader to steer and brake occur as a result! ...

  • Page 49: Calculation Of The Actual Values

    Commissioning Chapter 6 Calculation of the actual values Page 49 Calculation of the actual values NOTICE  The permissible gross weight of the front, farmyard or wheel loader, which is indicated in the operating manual/on the vehicle registration certificate of the front, farmyard or wheel loader, must be greater than the total of: ...

  • Page 50: Installing The Control Panel On The Front, Farmyard Or Wheel Loader (Optional)

     Retrofit the front, farmyard or wheel loader with a 3-pin power socket if it does not have one. An add-on kit containing the necessary equipment is available from BvL.  Operation requires a continuous power supply of 12 V. The 3-pin power socket must be protected by a 16 A fuse.

  • Page 51: Operation

    Operation Chapter 7 Safety instructions Page 51 Operation The machine may only be operated in accordance with its intended use (see Chapter 1.11 “Intended use”). Proper operation requires, in particular, compliance with the regulations and safety instructions applicable for the different operating modes of the machine. The machine is operated in the following modes: ...

  • Page 52: Operating Elements And Controls

    Operation Chapter 7 Operating elements and controls Page 52 Operating elements and controls 7.2.1 Control panel NOTICE IMPORTANT!  When a control panel is used, the carrier vehicle needs to be equipped with a "dead man's circuit", i.e. there must not be a permanent hydraulic oil supply line leading to the machine. The supply must not be permanent and needs to require that the operator deliberately activate permanent supply to operate the machine.

  • Page 53: Switch Dosing Augers And Conveyor Belt On/Off

    Operation Chapter 7 Operating elements and controls Page 53 Fig. 7-1: Control panel 7.2.1.1 Switch dosing augers and conveyor belt on/off Symbol Position of the Function rotary switch Start Start dosing augers and conveyor belt. Stop Stop dosing augers and conveyor belt. 7.2.1.2 Adjust the speed of the dosing augers Symbol...

  • Page 54: General Checks Before And During Operation

    Operation Chapter 7 General checks before and during operation Page 54 General checks before and during operation Become familiar with the work environment before starting to work. Check the machine for exterior and visible defects at least once a day (visual inspection). Adhere to the inspection and maintenance intervals specified in chapter 8 “Maintenance and care”...

  • Page 55: Coupling The Machine

    Operation Chapter 7 Coupling the machine Page 55 Coupling the machine WARNING Risks of personal injury from crushing, entanglement, catching and impact may arise if the machine detaches from the front, farmyard or wheel loader by accident!  Mount/hitch the machine only to suitable front, farmyard or wheel loaders. ...

  • Page 56: Coupling Up To The Quick-Change Device Of A Front, Farmyard Or Wheel Loader

    Operation Chapter 7 Coupling the machine Page 56 7.4.1 Coupling up to the quick-change device of a front, farmyard or wheel loader Fig. 7-2: Four-point mounting frame Requirements:  Check the suitability of the front, farmyard or wheel loader (see Chapter 6.2 "Check the suitability of the front, farmyard or wheel loader").
  • Page 57 Operation Chapter 7 Coupling the machine Page 57 Couple the supply lines (see Chapter 7.4.2 "Coupling the supply lines"). Supply lines have been coupled. Start the engine of the front, farmyard or wheel loader. Release the parking brake. Use the control system of the front, farmyard or wheel loader to swivel the receiving hopper to the work position.

  • Page 58: Coupling The Supply Lines

    Operation Chapter 7 Coupling the machine Page 58 7.4.2 Coupling the supply lines 7.4.2.1 Coupling the hydraulic hose lines WARNING Risks to a person's health from infections may arise if hydraulic oil escapes under high pressure and enters the body! ...
  • Page 59 Operation Chapter 7 Coupling the machine Page 59 Fig. 7-3: Hydraulic connections - front, farmyard or wheel loader Requirements:  Switch off the front, farmyard or wheel loader and secure it against starting up and rolling away inadvertently (see Chapter 6.4 "Switching off the front, farmyard or wheel loader and securing it against inadvertent start-up and rolling away").

  • Page 60: Establishing The Power Supply

     Do not take power from the light socket.  Retrofit the front, farmyard or wheel loader with a 3-pin power socket if it does not have one. An add-on kit containing the necessary equipment is available from BvL. NOTICE ...

  • Page 61: Operating The Machine

    Operation Chapter 7 Operating the machine Page 61 Operating the machine DANGER Observe the safety instructions!  Observe the safety instructions given in chapter 2 “Safety instructions” and, especially, in chapter 2.5 “Safety instructions on operation”. 7.5.1 Switching the machine on Requirements: ...

  • Page 62: Checking The Machine For Proper Operation

    Operation Chapter 7 Operating the machine Page 62 7.5.2 Checking the machine for proper operation NOTICE  Observe the information given in chapter 7.2.1 "Control panel" on how to control the individual functions of the machine. Requirements:  The front, farmyard or wheel loader and the machine have been coupled and switched on.

  • Page 63: Transport Trips

    Operation Chapter 7 Operating the machine Page 63 7.5.3 Transport trips A transport trip is a journey to and from the location where the machine is used while loaded or unloaded. DANGER Risk of injury when hitching a ride on the machine! ...

  • Page 64: Carrying Out Transport Trips

    Operation Chapter 7 Operating the machine Page 64 NOTICE  If the lighting system is covered by the mounted machine, a lighting beam must be installed on the machine.  During transport trips and with the lighting installed, do not raise the machine any higher than to a position where the upper edge of the lighting beam is no higher than 900 mm above the surface of the road.

  • Page 65: Adjusting The Bedding Material Quantity

    Operation Chapter 7 Operating the machine Page 65 7.5.4 Adjusting the bedding material quantity WARNING Risks of personal injury from crushing, shearing, cutting, amputation, entrapment, winding up, entanglement, catching and impact may arise while performing work to set up the equipment! ...
  • Page 66 Operation Chapter 7 Operating the machine Page 66 Fig. 7-6: Adjusting the opening width Adjust the opening width of the discharge opening (b). Open protective covers (d). Reach through the doors (c). Use a size 17 box or open-end wrench to loosen the four fixing bolts (e) at each dosing gate (f).

  • Page 67: Filling The Machine

    Operation Chapter 7 Operating the machine Page 67 7.5.5 Filling the machine DANGER Observe the safety instructions!  Observe the safety instructions given in chapter 2 “Safety instructions” and, especially, in chapter 2.5 “Safety instructions on operation”. WARNING Risks from entrapment and entanglement caused by inadvertent contact with the powered dosing augers! ...

  • Page 68: Discharging The Bedding Material

    Operation Chapter 7 Operating the machine Page 68 7.5.6 Discharging the bedding material WARNING Risks to man and animals from impact may arise if objects are flung out of the door when the machine is under power!  Dismiss all persons from the danger area of the door prior to filling. ...
  • Page 69 Operation Chapter 7 Operating the machine Page 69 Fig. 7-9: Discharging the bedding material Requirements:  The front, farmyard or wheel loader and the machine have been switched on (see Chapter 7.5.1 "Switching the machine on").  There is no one in the danger area. Work steps: Switch on the oil circuit between the front, farmyard or wheel loader and the machine.

  • Page 70: Changing The Drive Speed Of The Dosing Augers

    Operation Chapter 7 Operating the machine Page 70 7.5.6.1 Changing the drive speed of the dosing augers The drive speed of the dosing augers dictates the spreading quantity of the bedding material. The higher the drive speed of the dosing augers, the greater the spreading quantity of discharged bedding material.

  • Page 71: Changing The Drive Speed By Hand Directly At The Machine (Optional)

    Operation Chapter 7 Operating the machine Page 71 7.5.6.1.1 Changing the drive speed by hand directly at the machine (optional) With the receiving hopper filled and the machine switched off, use the adjusting screw (b) on the flow control valve to set the drive speed of the dosing augers as follows: Fig.

  • Page 72: Adjusting The Drive Speed Via The Control Panel From The Seat Of The Front, Farmyard Or Wheel Loader (Optional)

    Operation Chapter 7 Operating the machine Page 72 7.5.6.1.2 Adjusting the drive speed via the control panel from the seat of the front, farmyard or wheel loader (optional) With the receiving hopper filled and the machine under power, use the control dial on the control panel to set the drive speed of the dosing augers as follows: Requirements: ...

  • Page 73: Adjusting The Throw Distance

    Operation Chapter 7 Operating the machine Page 73 7.5.6.2 Adjusting the throw distance Fig. 7-15: Adjusting the throw distance Requirements:  The front, farmyard or wheel loader and the machine have been switched on (see Chapter 7.5.1 "Switching the machine on"). ...

  • Page 74: Removing Clogs

    Operation Chapter 7 Operating the machine Page 74 7.5.7 Removing clogs WARNING Risks of personal injury from crushing, shearing, cutting, amputation, entrapment, winding up, entanglement, catching and impact may arise during clog removal!  Switch off powered work tools.  Hydraulic functions may be executed and work tools or parts of the machine may be actuated inadvertently when the engine of the front, farmyard or wheel loader is running.

  • Page 75: Switching The Machine Off

    Operation Chapter 7 Operating the machine Page 75 7.5.8 Switching the machine off Requirements:  The machine is switched on (see Chapter 7.5.1 "Switching the machine on").  The machine is unladen.  Safety devices are in the safety position (e.g. covers fitted). ...

  • Page 76: Uncoupling The Machine

    Operation Chapter 7 Uncoupling the machine Page 76 Uncoupling the machine 7.6.1 Uncoupling the supply lines 7.6.1.1 Uncoupling the hydraulic hose lines WARNING Risks to a person's health from infections may arise if hydraulic oil escapes under high pressure and enters the body! ...

  • Page 77: Disconnecting The Power Supply

    Operation Chapter 7 Uncoupling the machine Page 77 7.6.1.2 Disconnecting the power supply Fig. 7-18: Power supply Requirements:  Switch off the front, farmyard or wheel loader and the machine and secure them against starting up and rolling away inadvertently (see Chapter 6.4 "Switching off the front, farmyard or wheel loader and securing it against inadvertent start-up and rolling away").
  • Page 78 Operation Chapter 7 Uncoupling the machine Page 78 Fig. 7-19: Uncoupling the machine Requirements:  The machine is coupled to the front, farmyard or wheel loader via the four-point mounting frame (see Chapter 7.4 "Coupling the machine").  There is no one in the danger area. Work steps: Start the front, farmyard or wheel loader.
  • Page 79 Operation Chapter 7 Uncoupling the machine Page 79 The machine has been disconnected from the front, farmyard or wheel loader. Version: 3/25/20 Translation of the original operating manual 116588 Bernard van Lengerich...

  • Page 80: Maintenance And Care

    Maintenance and care Chapter 8 Safety instructions Page 80 Maintenance and care The care and maintenance steps described in this chapter are necessary to ensure the trouble- free and intended use of the machine. Regular care and maintenance will extend the service life and the efficiency of the machine.

  • Page 81: Cleaning

    Maintenance and care Chapter 8 Cleaning Page 81 Cleaning NOTICE  Clean the machine thoroughly on a regular basis. Dirt attracts moisture and leads to rust formation.  Lubricate the machine after cleaning it, especially after using a high pressure sprayer/steam cleaner or fat-dissolving cleaners for cleaning.

  • Page 82: Maintenance Schedule

    Maintenance and care Chapter 8 Maintenance schedule Page 82 Maintenance schedule NOTICE  Carry out maintenance work when the first interval is reached.  The times, continuous services or maintenance intervals of any third-party documentation are given priority. Machine part Work steps to be completed Interval Entire machine...

  • Page 83: Tensioning/Aligning The Conveyor Belt

    Maintenance and care Chapter 8 Conveyor belt Page 83 8.5.1 Tensioning/aligning the conveyor belt Fig. 8-1: Tensioning/aligning the conveyor belt. Requirements:  Switch off the front, farmyard or wheel loader and the machine and secure them against starting up and rolling away inadvertently (see Chapter 6.4 "Switching off the front, farmyard or wheel loader and securing it against inadvertent start-up and rolling away").

  • Page 84: Hydraulic System

    Maintenance and care Chapter 8 Hydraulic system Page 84 Hydraulic system WARNING Risks to a person's health from infections may arise if hydraulic oil escapes under high pressure and enters the body!  Allow only a specialty workshop to perform work on the hydraulic system. ...

  • Page 85: Criteria For Inspections Of Hydraulic Hose Lines

    Maintenance and care Chapter 8 Hydraulic system Page 85 8.6.2 Criteria for inspections of hydraulic hose lines NOTICE  Replace hydraulic hose lines immediately as soon as discovering any of the following defects:  Damage to the outer layer up to the insert (e.g. from chafing, cuts, cracks). ...

  • Page 86: Installing And Removing Hydraulic Hose Lines

    Maintenance and care Chapter 8 Hydraulic system Page 86 8.6.3 Installing and removing hydraulic hose lines NOTICE  When installing and removing hydraulic hose lines, it is imperative that you observe the following instructions:  Use only hydraulic hose lines supplied by the manufacturer. ...

  • Page 87: Troubleshooting

    Troubleshooting Chapter 9 Safety instructions Page 87 Troubleshooting Safety instructions DANGER Observe the safety instructions!  Observe the safety instructions given in chapter 2.4 “General safety instructions” and, especially, in chapter 2.6 “Safety instructions for setup, maintenance, repair, and troubleshooting operations”. Faults during the work cycle If experiencing faults during the work cycle of the machine, shut down the machine and correct the faults immediately.

  • Page 88: Disposal

    Disposal Chapter 10 Repairs Page 88 Disposal Disposal requires that the machine be dismantled and that its individual components be recycled properly. DANGER Risk of injury from improper disassembly!  There is a risk to the life and limb of the user and/or third parties if the machine is not dismantled by qualified personnel.

  • Page 89: Appendix

    Appendix Chapter 11 Declaration of Conformity Page 89 Appendix 11.1 Declaration of Conformity EC Declaration of Conformity according to EC Machinery Directive 2006/42/EC, Annex II A The manufacturer: Bernard van Lengerich Grenzstraße 16 D-48488 Emsbüren + 49 (0)5903 951-0 hereby declares that the following product: V-COMFORT Bedding Type designation: COMFORT Bedding...

  • Page 90: Circuit Diagrams

    Appendix Chapter 11 Circuit diagrams Page 90 11.2 Circuit diagrams 11.2.1 Hydraulic circuit diagram (basic block) Fig. 11-1: Hydraulic circuit diagram (basic block) Pos. Name Hydraulic motor - dosing augers Hydraulic motor - conveyor belt Non-return valve Installation location for lock valve Option 5 electromagnetic lock valve Installation location for flow control valve...

  • Page 91: Hydraulic Circuit Diagram (Basic Block With Electric Flow Controller)

    Appendix Chapter 11 Circuit diagrams Page 91 11.2.2 Hydraulic circuit diagram (basic block with electric flow controller) Fig. 11-2: Hydraulic circuit diagram (basic block with electric flow controller) Pos. Name Hydraulic motor - dosing augers Hydraulic motor - conveyor belt Non-return valve Installation location for lock valve Option 5...

  • Page 92: Hydraulic Circuit Diagram (Basic Block With Manual Flow Controller)

    Appendix Chapter 11 Circuit diagrams Page 92 11.2.3 Hydraulic circuit diagram (basic block with manual flow controller) Fig. 11-3: Hydraulic circuit diagram (basic block with manual flow controller) Pos. Name Hydraulic motor - dosing augers Hydraulic motor - conveyor belt Non-return valve Installation location for lock valve Option 5...

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