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Summary of Contents for BVL V-LOAD Shear
- Page 1 ENGLISH Operating manual LOAD Shear Top 160, 180 Mega 180 Rev. 3 /02.17 Art. no. 94207 Printed in Germany – translation of the original operating manual www.bvl-group.de...
- Page 2 Operations: Grenzstrasse 16 • 48488 Emsbüren, Germany Post address: Postfach 1154• 48488 Emsbüren, Germany Tel : +49 (0)5903 951-0 Fax : +49 (0)5903 951-34 (Administration) +49 (0)5903 951-37 (Spare parts / Service) Internet: http://www.bvl-group.de E-mail: info @ bvl-group.de Unloading Technology V-LOAD Shear Top + Mega...
- Page 3 2/18/2017 Bernard van Lengerich Copyright Maschinenfabrik GmbH & Co. KG, 2012 All rights reserved. Reprints, even in excerpts, only with the written permission of Bernard van Lengerich Maschinenfabrik GmbH & Co. KG. Unloading Technology V-LOAD Shear Top + Mega...
- Page 4 Bernard van Lengerich Maschinenfabrik GmbH & Co. KG Operations: Grenzstrasse 16 Post address: Postfach 1154 D-48488 Emsbüren Tel.: + 49 (0) 5903 951-0 Fax.: + 49 (0) 5903 951-34 E-mail: info@bvl-group.de Unloading Technology V-LOAD Shear Top + Mega...
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Page 5: Table Of Contents
Switching the control panel on/off ................40 5.1.2 Possible switching functions of the control panel ............ 40 Hydraulic system ........................41 Hydraulic hose lines ......................41 Commissioning ....................43 Checking the operation of the accessory equipment ............44 Unloading Technology V-LOAD Shear Top + Mega... - Page 6 12.3 Voorwaarden voor het gebruik van tractoren met gekoppelde machines......65 12.3.1 Combinatiemogelijkheden van koppel- en trekinrichtingen ........65 12.3.2 Werkelijke D -waarde berekenen voor de te koppelen combinatie ......66 13 Index ........................67 Unloading Technology V-LOAD Shear Top + Mega...
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Page 7: User Information
Pass this operating manual on to the customer at the time the accessory equipment was purchased. Locational information in this operating manual All locational information in this operating manual is given in relation to the direction of travel. Unloading Technology V-LOAD Shear Top + Mega... -
Page 8: Illustrations Used
A hazard is the source of a potential injury or damage to a person's health. Manufacturer The term "manufacturer" refers to Bernard van Lengerich Maschinenfabrik GmbH & Co. KG. Accessory equipment The term "accessory equipment" refers to the shear grab. Unloading Technology V-LOAD Shear Top + Mega... -
Page 9: Safety Instructions
Failure to observe safety instructions marked with the "WARNING" symbol may potentially result in severe injury or death. Unloading Technology V-LOAD Shear Top + Mega... -
Page 10: Important Information
NOTICE indicates tips on proper use and information that is particularly helpful. This information makes it possible to use all features of the accessory equipment in the most efficient way. Unloading Technology V-LOAD Shear Top + Mega... -
Page 11: Working In A Safety-Conscious Manner
Organizational measures The operating manual: must always be stored at the location of the accessory equipment. must be freely accessible to operator and maintenance personnel at all times. Unloading Technology V-LOAD Shear Top + Mega... -
Page 12: Responsibilities Of The Owner
If the correction of a fault is not part of the operator's responsibilities or the operator lacks the necessary expertise, the operator must report the defect to his supervisor or the owner. Unloading Technology V-LOAD Shear Top + Mega... -
Page 13: Qualification Of The Personnel
Note: A qualification that is equivalent to professional technical training can be acquired by working in the respective field for several years. Unloading Technology V-LOAD Shear Top + Mega... -
Page 14: Intended Use
Improperly performed repairs. Natural disasters and force majeure. Vandalism. Damage resulting from improper use: is the sole responsibility of the owner, is not the responsibility of the manufacturer. Unloading Technology V-LOAD Shear Top + Mega... -
Page 15: Product Safety
Faulty or missing safety devices and safeguards may lead to dangerous situations. Check all safety devices and safeguards for obvious external damage and proper operation before putting the accessory equipment into operation. Unloading Technology V-LOAD Shear Top + Mega... -
Page 16: Structural Modifications
The following is prohibited as a general rule: drilling on the frame of the accessory equipment drilling out holes already existing on the frame of the accessory equipment welding on load-bearing parts Unloading Technology V-LOAD Shear Top + Mega... -
Page 17: Replacement And Wear Parts As Well As Auxiliary Supplies
Unauthorized structural modifications on the accessory equipment, Insufficient monitoring of accessory equipment parts that are subject to wear, Improperly performed repairs, Natural disasters caused by the impact of foreign objects and force majeure, Vandalism. Unloading Technology V-LOAD Shear Top + Mega... -
Page 18: General Safety Instructions
the inadvertent lowering of the raised accessory equipment / parts of the accessory equipment, the inadvertent starting up and rolling away of tractor and accessory equipment. Unloading Technology V-LOAD Shear Top + Mega... -
Page 19: General Information On Safety And Accident Prevention
Pay particular attention to children! Allowing persons to hitch a ride or transport objects on the accessory equipment is prohibited! Never use the accessory equipment as a lifting platform for individuals! Unloading Technology V-LOAD Shear Top + Mega... - Page 20 must not rub against foreign objects! Always set down the accessory equipment on a level and horizontal surface and ensure it is stable! Unloading Technology V-LOAD Shear Top + Mega...
- Page 21 Before exiting the tractor, secure it against inadvertent start-up and rolling away! Secure / support raised covers before allowing anyone to step under these raised covers! Unloading Technology V-LOAD Shear Top + Mega...
- Page 22 Before making any transport trips, check whether the required transport equipment, e.g. lighting, warning devices and safeguards, is fitted correctly! Adjust your driving speed to the present conditions! Unloading Technology V-LOAD Shear Top + Mega...
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Page 23: Hydraulic System
Never use your bare hands to try and detect leaks on account of the risk of contracting a severe infection. Use suitable aids when trying to detect leaks (cleaning spray; special leak detection spray)! Unloading Technology V-LOAD Shear Top + Mega... -
Page 24: Electrical System
When mounted on the tractor, the accessory equipment will affect the driving characteristics as well as the steering and braking capacity of the tractor. A particular tip-over hazard arises when the accessory equipment is loaded unevenly (insufficient stability). Unloading Technology V-LOAD Shear Top + Mega... -
Page 25: Cleaning, Maintenance And Repairs
Replacement parts must meet the minimum technical requirements specified by the manufacturer! Compliance is ensured by the use of original spare parts! Observe the maintenance intervals applicable to wear parts! Unloading Technology V-LOAD Shear Top + Mega... -
Page 26: Warnings And Instructions
Ask all personnel to leave the danger area of the accessory equipment before moving any parts of the accessory equipment. Unloading Technology V-LOAD Shear Top + Mega... - Page 27 Item 3 Read and follow the instructions provided in the operating manual before servicing and mending hydraulic hoses. Seek immediate medical attention if injury from hydraulic oil has occurred. Unloading Technology V-LOAD Shear Top + Mega...
- Page 28 Item 7 Never reach into the danger area! Ask all personnel to leave the work area of the accessory equipment before moving any parts of the accessory equipment. Unloading Technology V-LOAD Shear Top + Mega...
- Page 29 Risk from sharp cutting knives. There is a risk of injury even at a standstill. Item 10 0085357 Staying in the danger area is prohibited. Never step under the raised accessory equipment. Item 11 Unloading Technology V-LOAD Shear Top + Mega...
- Page 30 Staying in the danger area is prohibited. Never step into the danger area between accessory equipment and tractor. Item 13 0090090 Risk from escaping fluids Do not exceed the maximum permissible pressure of 180 bar. Item 14 Unloading Technology V-LOAD Shear Top + Mega...
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Page 31: Positioning Of Warnings And Instructions
risk of personal injury from mechanical and chemical impact, danger to the environment due to hydraulic-oil leakage. result in the loss of any and all claims for damages. Unloading Technology V-LOAD Shear Top + Mega... -
Page 32: Loading And Unloading
Use suitable lifting gear capable of supporting the weight of the accessory equipment in a safe manner. Stay out from under the lifting zone below the raised accessory equipment at all times. Unloading Technology V-LOAD Shear Top + Mega... -
Page 33: Product Description
Do not put the accessory equipment into operation unless the safeguards are installed completely. Replace defective safeguards immediately with new ones. Unloading Technology V-LOAD Shear Top + Mega... -
Page 34: Supply Lines Between Tractor And Accessory Equipment
The entire identification constitutes a legal document and may not be altered or disfigured beyond recognition. Specified on the type plate are: Manufacturer Type Machine no. Year of manufacture Fig. 4.4-1 Unloading Technology V-LOAD Shear Top + Mega... -
Page 35: Technical Data
Basic control unit, single or double-acting depending on the model Length of connecting hose 1.30 m Mechanical push-off system (for rear-mounted device only) * with integrated lifting device and hydraulic push-off system including electromagnetic control; length of the hydraulic hose 2 m Unloading Technology V-LOAD Shear Top + Mega... -
Page 36: Information On Noise Generation
Declaration of Conformity and the CE mark on the accessory equipment will become void, the manufacturer will not accept any warranty and liability claims as a result of personal injury and property damage, the operator will assume responsibility. Unloading Technology V-LOAD Shear Top + Mega... -
Page 37: Required Tractor Equipment
The hydraulic hose lines are color-coded at the hydraulic plugs: Pressure lines (flow P) are marked red, Return lines (return T) are marked blue. Unloading Technology V-LOAD Shear Top + Mega... - Page 38 Mirrors (for rear-mounted shear grab) The tractor used must be equipped with mirrors to allow the driver to have a clear view of the danger areas on both sides of the accessory equipment from his tractor's seat. Unloading Technology V-LOAD Shear Top + Mega...
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Page 39: Design And Function
The accessory equipment may be fitted with different control panels depending on the model shipped. The illustrations below show the possible symbols and their meaning. Unloading Technology V-LOAD Shear Top + Mega... -
Page 40: Switching The Control Panel On/Off
Neutral position Lower lifting frame Lifting frame stops at Raise lifting frame current position Neutral position Extend hydraulic upper Retract hydraulic Upper link stops at link upper link current position Unloading Technology V-LOAD Shear Top + Mega... -
Page 41: Hydraulic System
Hydraulic system Standard equipment: Operating via control panel All hydraulic functions of the accessory equipment are operated using the control panel. Operation requires that all individual hydraulic components of the accessory equipment be connected to the electrohydraulic control block. The hydraulic system of the accessory equipment is ready for operation when: ... - Page 42 Always set the actuator levers on the tractor's control unit to the float position. Secure the tractor against unintended start-up and rolling away. Seek immediate medical attention if injury from hydraulic oil has occurred. Unloading Technology V-LOAD Shear Top + Mega...
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Page 43: Commissioning
Commissioning This chapter contains information on how to: put the accessory equipment into operation, check if the accessory equipment can be mounted to the tractor. Before putting the accessory equipment into operation, the operator is required to have read and understood the operating manual. -
Page 44: Checking The Operation Of The Accessory Equipment
5.1 Open / close cutting bar. 5.2 Extend / retract hydraulic upper link (option). 5.3 Extend / retract hydraulic push-off system (option). 5.4 Raise and lower hydraulic lifting frame (option). Unloading Technology V-LOAD Shear Top + Mega... -
Page 45: Mounting / Removing The Accessory Equipment
Mounting / removing the accessory equipment When mounting / removing the accessory equipment, observe the additional information provided in chapter "General safety instructions", starting on page 20. Check the accessory equipment for any obvious defects every time you mount / remove the accessory equipment! In this connection, observe the chapter "Responsibilities of the operator", starting on page 12. - Page 46 Always check the accessory equipment for obvious defects while uncoupling it. In this connection, observe the chapter "Responsibilities of the operator", starting on page 12. 1. Completely lower and retract the lifting frame (option) and the hydraulic push-off system (option), respectively. Unloading Technology V-LOAD Shear Top + Mega...
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Page 47: Coupling The Hydraulic Hose Lines
Lower the accessory equipment to the ground. 2. Secure the tractor against unintended start-up and rolling away. 3. For information on how to uncouple the hydraulic hose lines, see instructions starting on page 48. 4. Insert the control panel into the holder of the accessory equipment: 4.1 Disconnect the power supply from the control panel. -
Page 48: Uncoupling The Hydraulic Hose Lines
3. Make sure that the hydraulic system is depressurized. 4. Release the hydraulic plugs and pull them out of the hydraulic sockets. 5. Use the protective dust caps to protect the hydraulic plugs and hydraulic sockets against dirt. Unloading Technology V-LOAD Shear Top + Mega... -
Page 49: Transport Trips
Transport trips Also observe the information given regarding transport trips in chapter "General safety instructions", starting on page 22. WARNING Risks of personal injury from crushing or impact may arise if tractor and accessory equipment tip over as a result of insufficient stability! Adapt your driving style in such a way that you remain in full control of tractor and mounted accessory equipment at all times:... -
Page 50: Using The Accessory Equipment
Switch off the tractor and secure it against inadvertent start-up and rolling away. The accessory equipment including all optional extensions must have come to a complete standstill before the danger area of the accessory equipment may be entered. Unloading Technology V-LOAD Shear Top + Mega... -
Page 51: Cutting And Transporting The Silage Block
9.1.1 Cutting and transporting the silage block 1. Open the cutting bar all the way. 2. Retract the hydraulic push-off system (option) all the way. 3. Adjust the unloading height (front loader, vehicle arm, lifting frame). 4. Slide the tines of the shear grab into the clamp at a horizontal angle and, if possible, covering the entire depth of the block. -
Page 52: Cleaning, Maintenance And Repairs
The following is prohibited as a general rule: drilling on the frame, drilling out holes already existing on the frame, welding on load-bearing parts. Unloading Technology V-LOAD Shear Top + Mega... -
Page 53: Cleaning
10.1 Cleaning Clean the accessory equipment thoroughly on a regular basis. Dirt attracts moisture and leads to rust formation. Lubricate the accessory equipment after cleaning it, especially after using a high pressure sprayer / steam cleaner or fat- dissolving cleaners for cleaning. -
Page 54: Lubricating
Cutting bar pivot bearing lubricate 50 h Hydraulic cylinder bearing points lubricate 50 h Hydraulic push-off system bearing lubricate 50 h points Slide faces on lifting frame lubricate 50 h 10.2.2 Lubrication schedule Fig. 10.2-1 Unloading Technology V-LOAD Shear Top + Mega... -
Page 55: Maintenance Schedule - Overview
Maintenance schedule – overview 10.3 Carry out maintenance work when the first interval is reached. The times, continuous services or maintenance intervals of any third party documentation are given priority. Cutting unit – sharpening / replacing the blades 10.3.1 WARNING Risks of personal injury from cutting during installation work on... -
Page 56: Hydraulic System
Dispose of waste oil according to regulations. If experiencing problems with disposal, contact your oil supplier. Store hydraulic oil in a place inaccessible to children. Make sure no hydraulic oil seeps into the soil or water. Unloading Technology V-LOAD Shear Top + Mega... -
Page 57: Markings On Hydraulic Hose Lines
10.4.1 Markings on hydraulic hose lines The markings on the fitting provide the following information: (1) Manufacturer's marking of the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (07 / 10 = year / month = October 2007) (3) Maximum permissible operating pressure (e.g. -
Page 58: Installing And Removing Hydraulic Hose Lines
Fasten the hydraulic hose lines at the designated attachment points. Avoid any additional hose brackets which impair the natural movement and length adjustment of the hydraulic hose lines. It is prohibited to refinish hydraulic hose lines. Unloading Technology V-LOAD Shear Top + Mega... -
Page 59: Tightening Torques For Bolt Joints
10.5 Tightening torques for bolt joints Tightening torques [Nm] Wrench size depending on grade of the bolts/nuts Thread [mm] 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1.5 M 16 M 16x1.5 M 18 M 18x1.5... -
Page 60: Faults
Check solenoid valve; operate Failure of a single function the valve manually by pressing in the magnetic pin on the front end of the magnet; if valve is intact, there may be an electrical problem. Unloading Technology V-LOAD Shear Top + Mega... -
Page 61: Belangrijke Informatie (Nl)
BELANGRIJKE INFORMATIE (NL) De ingebruikname van aanbouwapparatuur aan voor- en achterzijde mag niet leiden tot overschrijding van het toelaatbare totaalgewicht, de toelaatbare asbelastingen en de draagkracht van de banden van de tractor. De vooras moet altijd belast zijn met tenminste 20% van het leeggewicht van de tractor. -
Page 62: Berekenen Van De Werkelijke Waarden
Wielbasis van de tractor Raadpleeg handleiding of kentekenbewijs van de tractor, of opmeten Afstand tussen midden van achteras en Raadpleeg de handleiding of het midden van trekstangaansluiting kentekenbewijs van de tractor, of opmeten Unloading Technology V-LOAD Shear Top + Mega... -
Page 63: 12.2.2 Minimumballast Van De Tractor
12.2.2 Minimumballast van de tractor Om een toereikende bestuurbaarheid van de tractor te waarborgen moet de tractor minimaal beschikken over de volgende voorballast: Vul in de tabel (hoofdstuk 1.2.7) de waarde van de minimumballast V min 12.2.3 Werkelijke belasting van de vooras van de tractor ... -
Page 64: 12.2.7 Tabel
[kg] [kg] [kg] Minimale voorballast Totaalgewicht Belasting van vooras Belasting van achteras U moet voorballast gebruiken dat tenminste overeenkomt met de minimaal vereiste voorballast (G V min Unloading Technology V-LOAD Shear Top + Mega... -
Page 65: Voorwaarden Voor Het Gebruik Van Tractoren Met Gekoppelde Machines
12.3 Voorwaarden voor het gebruik van tractoren met gekoppelde machines WAARSCHUWING Storingen of breuk van onderdelen bij afbreken van de koppelinrichtingen door onbeoogd gebruik van de tractor kunnen leiden tot risico op persoonlijk letsel! Let erop: dat de koppelinrichting van de tractor voldoende toelaatbaar draagvermogen heeft voor de werkelijk te dragen last, ... -
Page 66: Werkelijke D C -Waarde Berekenen Voor De Te Koppelen Combinatie
/ in de handleiding van uw tractor. Als er verschillende waarden staan op de typeplaatjes van koppelbok en koppeling is de laagste waarde maatgevend. voor de trekinrichting direct op het typeplaatje van de trekinrichting. Unloading Technology V-LOAD Shear Top + Mega... -
Page 67: Index
Index Index Transport trips ..........49 Transporting the accessory equipment..22 Action-related safety instructions ....9 Type plate ............. 34 Cleaning, maintenance and repairs ..25, 52 Using the accessory equipment ....21 Control panel ..........39 Control panel - possible switching functions . 40 Warnings ............
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