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ENGLISH
Machine
MaschineNo
Machine Type
Version
CustomerName
Date created
File name
Supplement1
Supplement2
Year of manufac-
ture
BA
PCS
Item no.
DocuType:
Assembly and Operating Manual
o
Solids dispenser with push-off container
Solids dispenser with push-off container
xxx
V-BIO Combi/Combi 2D
Rev. 6/02.15
Bernard van Lengerich Maschinenfabrik GmbH & Co. KG
1/20/2015
MBA_Feststoffdosierer_mit_Abschiebecontainer_xxx_DE
Machine
...
(this manual)
97972
Assembly and Operating Manual
V-
BIO Combi / Combi 2D
with push-off container
Rev. 8 / 04.17
Item no. 108122
Printed in Germany – translation of the original op-
erating manual
www.bvl-group.de
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Summary of Contents for BVL V-BIO Combi
- Page 1 ENGLISH Machine Solids dispenser with push-off container MaschineNo Machine Type V-BIO Combi/Combi 2D Version Rev. 6/02.15 CustomerName Bernard van Lengerich Maschinenfabrik GmbH & Co. KG Date created 1/20/2015 File name MBA_Feststoffdosierer_mit_Abschiebecontainer_xxx_DE Supplement1 Machine Supplement2 … Year of manufac- ture (this manual) Item no.
- Page 2 Bernard van Lengerich Maschinenfabrik GmbH & Co. KG, 2015 All rights reserved. Reprints, even in excerpts, only with the written permission of Bernard van Lengerich Maschinenfabrik GmbH & Co. KG. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D...
- Page 3 Bernard van Lengerich Maschinenfabrik GmbH & Co. KG Operations: Grenzstrasse 16 Post address: Postfach 1154 D-48488 Emsbüren Tel : +49 (0)5903 951-0 Fax: +49 (0)5903 951-34 e-mail: info@bvl-group.de V-BIO Combi/Combi 2D Translation of the original assembly and operating manual...
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Page 4: Table Of Contents
2.6.3 Positioning of warnings and instructions Risks resulting from failure to observe the safety instructions and warnings Technical data V-BIO Combi dimensions V-BIO Combi 2D dimensions Type plate and CE mark Capacity limits Hydraulic unit Operating fluids Information on noise generation... - Page 5 Markings on hydraulic hose lines 7.6.3 Inspection points for hydraulic hose lines 7.6.4 Installing and removing hydraulic hose lines Tightening torques for bolt joints Faults Appendix EC Declaration of Incorporation Included documentations V-BIO Combi/Combi 2D Translation of the original assembly and operating manual...
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Page 6: User Information
The chapter on user information provides you with information to assist you when using the assembly and operating manual of the Solids dispenser with push-off container V-BIO Combi/Combi 2D incomplete machine. The incomplete Solids dispenser with push-off container V-BIO Combi/Combi 2D machine is also referred to as "machine"... -
Page 7: Location Specifications In The Assembly And Operating Manual
User information Location specifications in the assembly and operating manual Fig. 1-1 Fig. 1-2 Front side Left side Right side Rear side V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 8: Illustrations Used
... the source of a potential injury or damage to a person's health. Manufacturer ... Bernard van Lengerich Maschinenfabrik GmbH & Co. KG. Machine ... the solids dispenser with push-off container V-BIO Combi/Combi 2D. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 9: Safety Instructions
Do not operate the machine unless all of its safety features are in proper working order. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 10: Organizational Measures
If the correction of a fault is not part of the operator's responsibilities or the operator lacks the necessary expertise, the operator must report the defect to his supervisor or the owner. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 11: Qualification Of The Personnel
Note: A qualification that is equivalent to professional technical training can be acquired by working in the respective field for several years. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 12: Intended Use
2.2.4 Intended use The Solids dispenser with push-off container V-BIO Combi/Combi 2D is intended exclusively for collect- ing and dispensing silage and other renewable raw materials. The specific weight of those materials may not exceed 500 kg per m³. -
Page 13: Product Safety
Wear parts must be subjected to regular measurements / visual inspections at 4-week intervals. If experiencing extensive wear, you can interchange the mixing augers fitted on a multi-spindle machine. This ensures uniform wear, extending the overall service life of the mixing augers. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 14: Warranty And Liability
Unauthorized structural modifications on the machine, Insufficient monitoring of machine parts that are subject to wear, Improperly performed repairs, Natural disasters caused by the impact of foreign objects and force majeure. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 15: General Safety Instructions
Never reach into the dispenser container through one of the discharge openings while the machine is running. Do not climb on the container. Do not lean over the upper edge of the container. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 16: Hydraulic System
Use only the designated fuses. Using higher amperage fuses may destroy the electrical system – as there is a risk of fire. Make sure all electrical installations are completed by trained and qualified personnel and as speci- fied in the circuit diagram. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 17: Cleaning, Maintenance And Repairs
Replacement parts must meet the minimum technical requirements specified by the manufacturer! Compliance is ensured by the use of original spare parts. Observe the maintenance intervals applicable to wear parts. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 18: Action-Related Safety Instructions And Important Information
Failure to observe safety instructions marked with the "CAUTION" symbol may po- tentially result in minor or moderate injury. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 19: Important Information
NOTICE indicates tips on proper use and information that is particularly helpful. This information makes it possible to use all features of the machine in the most efficient way. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 20: Warnings And Instructions
The instruction(s) on how to avoid the hazard, e.g. "Never reach into the hazard area as long as parts are still moving in this area." Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... - Page 21 Wait until all moving parts of the machine have come to a com- plete stop before reaching into the hazard area. 94782 Warning Warning that the machine may start up automatically. Attention! Machine starting up automatically. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual...
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Page 22: Instructions
Only fasten your lifting gear at / on the identified attachment points. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 23: Positioning Of Warnings And Instructions
Safety instructions 2.6.3 Positioning of warnings and instructions The following illustrations show the arrangement of warnings and instructions on the solids dispenser with push-off container. Fig. 2-1 Fig. 2-2 V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 24: Risks Resulting From Failure To Observe The Safety Instructions And Warnings
Result in the loss of any and all claims for damages. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 25: Technical Data
Approx. capacity Weight [t] 7.25 *Width with discharge at center The dimensions correspond to the dimensions of the V-BIO Combi without conveying au- ger. The conveying auger shown is not included in the scope of delivery. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 26: V-Bio Combi 2D Dimensions
Approx. capacity Weight [t] 11.2 12.4 The dimensions correspond to the dimensions of the V-BIO Combi 2D without conveying auger. The conveying auger shown is not included in the scope of delivery. Translation of the original assembly and operating manual... -
Page 27: Type Plate And Ce Mark
The entire identification constitutes a legal document and may not be altered or disfigured beyond recognition. Type plate and CE mark Fig. 3-8 Specified on the type plate are: Manufacturer Type Machine no. Year of manufacture Fig. 3-9 V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 28: Capacity Limits
BvL Farmgrease NSF H1 ISO 21469 Item no. 97905 Hydraulic oil HLP 32 Information on noise generation The sound pressure level generated by the machine is less than 70 dB(A). Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 29: Design And Function
Overview of machine types The Solids dispenser with push-off container is available as V-BIO Combi or Combi 2D and is intended for collecting and dispensing silage and other renewable raw materials. The V-BIO Combi is equipped with one push-off container and the V-BIO Combi 2D is equipped with two push-off containers. -
Page 30: V-Mix Combi/Combi 2D Solids Dispenser
For more information about the push-off container, please refer to the included “Assembly and operating manual of the push-off container“ supplied by the manufacturer Sirch GmbH & Co KG. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 31: Hydraulic Unit
For further information on the weighing unit and the pressure sensors, please refer to the included “Operating manual of the weighing computer” and the “Data sheet of pressure sensor CM 1” supplied by the manufacturer PTM. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 32: Safety Devices And Guards
Do not put the machine into operation unless the safety equipment is completely in- stalled and fully operational. Replace defective safety equipment immediately. Fig. 4-8 V-BIO Combi Protective cover Front carrier Protective grille 4.6.1 Protective cover... -
Page 33: Front Carrier
The manufacturer of the overall plant is required to integrate the machine into the emer- gency stop chain of the overall plant. If necessary, the manufacturer of the overall plant needs to install emergency stop buttons in the area of the machine. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 34: Transport, Setup, And Initial Commissioning
"Responsibilities of the operator", on page 10, "Qualification of the personnel", on page 11, "General safety instructions", starting on page 15, "Warnings and instructions", starting on page 20. Observe these chapters for your own safety. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 35: Scope Of Delivery As Supplied
Solids dispenser V-Mix Combi Fig. 5-1 Drive shaft Gear motor Solids dispenser V-Mix Combi 2D Fig. 5-2 Attachment* with/without overthrow guard* Hydraulic unit Push-off container Fig. 5-3 * optional V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... - Page 36 Assembly and operating manual for the machine, spare parts list for the machine. 4x spare shear bolts M8 x 60 mm or M10 x 60 mm (rating 10.9) Fig. 5-4 Translation of the original assembly and operating manual V-BIO Combi/Combi 2D...
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Page 37: Loading And Unloading The Machine
Stay out from under the lifting zone below the raised machine at all times. There are attachment points on the machine that are labeled with the pictogram and can be used to attach lifting gear. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 38: Machine Setup
GmbH & Co. KG and with the help of installers supplied by the owner. The connection of the incomplete V-BIO Combi/Combi 2D to the mains power supply and to the control and the emergency stop chain on the owner’s premises must be established by personnel who have the necessary qualifications and have been authorized by the owner / manufacturer of the overall plant. -
Page 39: Establishing Electrical Connection
Check the oil level of the gear unit in the oil expansion tank. For detailed information, refer to the in- cluded “Assembly and operating manual of the V-Mix Combi/Combi 2D”. Check all functions of the machine before filling container for the first time. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 40: Use Of The Machine
Risks of personal injury due to crushing, entanglement, and entrapment may arise due to inadvertent contact with driven mixing auger! Never enter the mixing hopper or the push-off container when the machine is switched Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 41: Cleaning, Maintenance And Repairs
The following is prohibited as a general rule: drilling on the frame, drilling out holes already existing on the frame, welding on load-bearing parts. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 42: Cleaning
Always maintain a minimum distance of 300 mm between the cleaning jet and the surface to be cleaned. Do not use any chemical additives. Observe safety regulations on how to handle high pressure sprayers. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 43: Lubricating
Gate hand crank lubrication nipple Lubricating 100 h For more information on how to lubricate the main drive shaft, refer to the Assembly and operating manual of the V-Mix Combi/Combi 2D. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 44: Lubrication Points - Overview
Cleaning , maintenance and repairs Lubrication points – overview 7.2.2 Fig. 7-1 Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 45: Maintenance Schedule - Overview
Hydraulic unit Check the electrical equipment. Replace any monthly damaged cables immediately. For further information on the necessary maintenance steps, refer to the documentation supplied by the relevant manufacturer. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 46: Entering The Metering And Mixing Area
Cover the sharp-edged cutting blades before you move around inside the dispenser container. Remove all silage remains and moisture before you move around inside the dispenser container or the container. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... - Page 47 When exiting the dispenser container, make sure that no components, tools, etc. remain in the dis- penser container or in the container. Refit the protective cover (1) on the discharge opening. Fig. 7-2 V-BIO Combi/Combi 2D Translation of the original assembly and operating manual...
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Page 48: Entering The Area Behind The Slide Plate
(2). When exiting the area, make sure that no compo- nents, tools, etc. remain in the container. Refit the protective grille (1) to the cleaning open- ing. Fig. 7-3 Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 49: Working On The Hydraulic System
Store hydraulic oil safely away from children. Make sure that no hydraulic oil can seep into the soil or water. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 50: Depressurizing The Hydraulic System
The hydraulic system needs to depressurized before work on the hydraulic system may be performed. Seek immediate medical attention if injury from hydraulic oil has occurred! Relieve the hydraulic cylinders using the corresponding actuator on the control panel of the overall plant. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 51: Markings On Hydraulic Hose Lines
Example (Fig. 7-4): The date of manufacture of the hydraulic hose line is specified on the fitting, e.g. (07 / 10 = year / month = October 2007). The period of use will, thus, end in October of 2013. V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 52: Installing And Removing Hydraulic Hose Lines
Fasten the hydraulic hose lines at the designated attachment points. Avoid any addi- tional hose brackets which impair the natural movement and length adjustment of the hydraulic hose lines. It is prohibited to refinish hydraulic hose lines. Translation of the original assembly and operating manual V-BIO Combi/Combi 2D... -
Page 53: Tightening Torques For Bolt Joints
1050 M 24 1000 1200 M 24x2 1100 1300 M 27 1050 1500 1800 M 27x2 1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 V-BIO Combi/Combi 2D Translation of the original assembly and operating manual... -
Page 54: Faults
If experiencing faults, keep in mind that the incomplete V-BIO Combi/Combi 2D is integrat- ed into the control circuit of an overall plant. Malfunctions on the V-BIO Combi/Combi 2D may, therefore, be attributable to faults in the control of the overall plant. These faults must be corrected following the information given in the operating manual of the overall plant. -
Page 55: Appendix
V-BIO Combi/Combi 2D Type: Serial number: Trade name: Solids dispenser with push-off container V-BIO Combi/Combi 2D Year of manufacture: 2015 The following essential health and safety protection requirements as laid down in Annex I of Machinery Di- rective 2006/42/EC have been applied and observed: Annex I, Articles 1.1.2, 1.1.3, 1.1.5, 1.3.1, 1.3.2, 1.3.4, 1.3.7, 1.3.8, 1.3.8.1, 1.3.8.2, 1.3.9, 1.4.1, 1.4.2.1,... -
Page 56: Included Documentations
Assembly and operating manual of the push-off container Fecht Documentation of the hydraulic unit AGG 061 SIR 003 Operating manual of the weighing computer Data sheet of pressure sensor CM 1 Translation of the original assembly and operating manual V-BIO Combi/Combi 2D...
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