Page 1 Maximus Plus 11-1S/13N-1S/13H-1S/15-1S Rev. 4 /12.16 Item no. 108255 Printed in Germany – translation of the original operating manual Read and follow this operating manual before putting the machine into operation for the first time! Store for future reference! www.bvl-group.de...
Page 2 User information EC Declaration of Conformity According to EC Directive 2006/42/EC (EMD) The manufacturer: Bernard van Lengerich Maschinenfabrik GmbH & Co. KG Grenzstrasse 16 D-48488 Emsbüren hereby declares the machine named below: Make: Self-Propelled Feeder Wagon Type: Maximus Plus 11-1S/13N-1S/13H-1S/15-1S is in conformity with the provisions of the following EC directives: ...
Page 3 Postfach 1154 D-48488 Emsbüren Tel : +49 (0)5903 951-0 Fax : +49 (0)5903 951-34 Internet: http://www.bvl-group.de Email: info@bvl-group.de Spare part orders / Service For the address, see the manufacturer's address Tel.: +49 (0)5903 951-48 Fax.: + 49 (0) 5903 951-37...
Page 4 Bernard van Lengerich Maschinenfabrik GmbH & Co. KG Operations: Grenzstrasse 16 Post address: Postfach 1154 D-48488 Emsbüren Tel : +49 (0)5903 951-0 Fax : +49 (0)5903 951-34 Email: info@bvl-group.de Translation of the Original Operating Manual Self-Propelled Feeder Wagon...
Page 5: Table Of Contents
User information Contents User information Purpose of this operating manual Storing the operating manual Locational information in this operating manual Illustrations used Terms used Safety instructions Working in a safety-conscious manner Organizational measures 2.2.1 Responsibilities of the owner 2.2.2 Responsibilities of the operator 2.2.3 Qualification of the personnel Product safety...
Page 6 User information 5.1.1.3 Closing the cab door 5.1.1.4 Opening the door window 5.1.2 Emergency exit 5.1.3 Driver's seat 5.1.3.1 Mechanically cushioned driver's seat 5.1.3.2 Air-suspended driver's seat (special equipment) 5.1.4 Steering wheel 5.1.5 Ignition starter switch 5.1.6 Dashboard – overview 5.1.6.1 Instruments 5.1.6.1.1 Speedometer...
Page 7 User information 5.1.14.3.1 Home screen 5.1.14.3.2 Cross conveyor on 5.1.14.3.3 Cleaning mode 5.1.14.3.4 Error position of loading arm 5.1.14.3.5 Error cross conveyor center position 5.1.14.4 Mode 3 – Transport 5.1.14.4.1 Home screen 5.1.14.5 Mode 4 – Diagnostics and settings 5.1.14.5.1 Home screen Diesel engine 5.2.1 Starting the diesel engine...
Page 8 User information 5.8.3 Switching rapid speed for the mixing auger on and off (mode 2) 5.8.4 Reversing the drive direction of the mixing auger (mode 1/2/3) Adding mineral feed (switching the plug auger on/off) 5.10 Cutting blades of the mixing auger 5.11 Counter blade 5.12...
Page 9 User information 9.4.8 Air filter 9.4.9 Fresh air filter Attaching/removing the support for the loading arm Profiled roller 9.6.1 Resharpening profiled roller segments 9.6.2 Replacing profiled roller segments Entering the mixing hopper Cutting blades of the mixing auger 9.8.1 Sharpening cutting blades 9.8.2 Swiveling/replacing cutting blades Conveyor belt...
Page 10: User Information
User information User information The chapter User information provides you with information on how to use this operating manual. Purpose of this operating manual This operating manual:  describes how to operate, clean, service and repair the machine,  provides important information on how to handle the machine in a safe and efficient way. If you have any questions, please do not hesitate to contact us.
Page 11: Illustrations Used
User information Illustrations used Instructions for actions and responses Actions that need to be carried out following a specific sequence are identified as numbered instructions for action. Strictly adhere to this order. In certain cases, the response of the machine to the corresponding instruction for action will be marked with an arrow.
Page 12: Safety Instructions
Safety instructions Safety instructions This chapter contains important information for the owner and the operator on how to operate the machine in a safe and trouble-free manner. Observe all safety instructions provided in this operating manual! Most accidents are caused due to a failure to observe the simplest of safety rules. You help prevent accidents by observing all safety instructions provided in this operating manual.
Page 13: Organizational Measures
Safety instructions Organizational measures The operating manual: must always be stored at the location of the machine,   must be freely accessible to operator and maintenance personnel at all times. 2.2.1 Responsibilities of the owner The owner is required to: ...
Page 14: Qualification Of The Personnel
Safety instructions 2.2.3 Qualification of the personnel Work with/on the machine is limited to qualified and trained personnel. The operator must clearly define the responsibilities of the personnel with regard to operation, maintenance and repairs. A person in training may only work with/on the machine when supervised by an experienced member of the personnel.
Page 15: Product Safety
Safety instructions Product safety 2.3.1 Safe operation of the machine The machine may only be operated by a single person from the driver's seat on the machine provided there is no one in the work area of the machine. See chapter "Danger area and hazard areas" in this regard, and observe page 40.
Page 16: Warranty And Liability
Safety instructions 2.3.5 Warranty and liability Our "Terms of Sales and Delivery" apply as a general rule. The owner has received these terms no later than by the time the contract was concluded. Warranty and liability claims are excluded in cases of personal injury and property damage that can be attributed to one or several of the following causes: ...
Page 17 Safety instructions Use of the machine  Before starting to work, familiarize yourself with all devices and controls of the machine and the way they operate! It will be too late to do so when work is underway.  Wear close-fitting clothing! Loose-fitting clothing increases the risk of entrapment or entanglement on drive shafts! ...
Page 18: Hydraulic System
Safety instructions 2.4.2 Hydraulic system The hydraulic system is under high pressure.  Do not block any actuators on the machine which are used to perform direct hydraulic or electrical movements of components, e.g. tipping, swinging and sliding! The respective movement must stop automatically once you release the corresponding actuator. This does not apply to the movements of devices: that are continuous, that are controlled automatically,...
Page 19: Electrical System
Safety instructions 2.4.3 Electrical system  Before performing any work on the electrical system, disconnect the negative terminal of the battery!  Use only the designated fuses. Using higher amperage fuses may destroy the electrical system – as there is a risk of fire! ...
Page 20: Tires
Safety instructions 2.4.5 Tires  Only trained specialists using the appropriate mounting tools are allowed to perform repairs on tires and wheels!  Before performing any work on the tires, shut down the machine safely and secure it against being lowered and rolling away inadvertently (parking brake, chocks)! ...
Page 21: Feeder Wagon
Safety instructions 2.4.6 Feeder wagon  Only one person is allowed to operate the feeder wagon!  Keep third parties away from the danger area of the machine before you start operating the machine!  It is prohibited: for anyone to stay in the area above the feeder wagon, e.g. for filling the mixing hopper manually from a silo or hayloft! Anyone staying in the area above the feeder wagon is at risk of falling into the mixing hopper, to climb onto the upper edge of the mixing hopper,...
Page 22: Cleaning, Maintenance And Repairs
Safety instructions 2.4.7 Cleaning, maintenance and repairs  Adhere to the prescribed intervals for cleaning, servicing and repairs (see maintenance booklet)!  Secure the machine from being started inadvertently and rolling away before cleaning, servicing or repairing the machine!  Any residual mechanical, hydraulic, pneumatic and electrical or electronic energy stored in the equipment may cause the machine to start moving inadvertently! When servicing and repairing the machine, be aware of the existence of residual energy.
Page 23: Action-Related Safety Instructions And Important Information
Safety instructions Action-related safety instructions and important information The operating manual contains action-related safety instructions and important information. Signal words and symbols are used to allow the reader to view action-related safety instructions and important information at a glance. 2.5.1 Action-related safety instructions Action-related safety instructions: ...
Page 24: Important Information
Safety instructions 2.5.2 Important information Important information:  provides instructions on how to handle the machine properly,  provides tips on how to use the machine in the most efficient way possible,  is marked by the adjacent symbols. IMPORTANT indicates an obligation to behave or act in a particular way in order to handle the machine in the proper manner.
Page 25 Safety instructions Explanations regarding the warnings The following list contains:  all warnings attached to the machine in the right column,  in the left column, the following specifications regarding the warning shown on the right: The order number. Description of the hazard, e.g. "Crushing hazard for fingers or hands from movements of accessible, moving parts on the machine!"...
Page 26 Safety instructions 72730 Warning Crushing hazard for fingers or hands caused by accessible, moving parts of the machine! This hazard may cause serious injury, including the loss of body parts.  Never reach into the hazard area as long as the diesel engine is running.
Page 27 Safety instructions 72740 Warning Risks from interventions on the machine, such as work for installation, setup, troubleshooting, cleaning, maintenance and repairs, if the machine starts up and rolls away inadvertently! These hazards may cause serious injury, including death.  Secure the machine against starting up and rolling away inadvertently prior to all interventions on the machine.
Page 28 Safety instructions 85204 Warning Risk of the whole body being run over if the parked, unsecured machine starts rolling away inadvertently! This hazard may cause serious injury, including death. Secure the machine against inadvertent rolling away before parking the machine. Use the parking brake and/or the chock(s) for this purpose. 89595 Warning Risk from materials or foreign objects that are flung off or out of the...
Page 29 Safety instructions 89594 Warning Risk from crushing or impact to the whole body caused by staying in the swivel range of laterally moving parts of the machine! These hazards may cause serious injury, including death.  Keep at a safe distance to the moving parts of the machine while the diesel engine is running.
Page 30 Safety instructions 88520 Warning Risk from lowering parts! Risk if the cutting unit lowers inadvertently.  Do not reach through the open loading scoop and do not climb into the mixing hopper. 72733 Warning Risk from moving parts! Risk from moving parts on the engine and the drives. ...
Page 31: Instructions
Safety instructions 2.6.2 Instructions An instruction is composed of a pictogram: (1) Pictogram contains information regarding the proper handling of the machine. The pictogram contains information in an image or descriptive text or in a table. Order number and explanation 85203 Instruction This pictogram marks the points that are suitable for lashing down the...
Page 32: Positioning Of Warnings And Instructions
Safety instructions 2.6.3 Positioning of warnings and instructions The following illustrations show the arrangement of warnings and instructions on the machine. 72733 72732 72730 72732 72745 72730 72734 72732 89595 72720 72723 72740 72747 72736 85764 88520 85204 72734 72730 85764 72734 72742...
Page 33 Safety instructions 72732 89595 72734 72730 72730 72730 89594 89596 72745 72742 85204 85764 72734 85203 85764 85203 Fig. 2-2: Warnings and instructions Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 34: Risks Resulting From Failure To Observe The Safety Instructions And Warnings
Safety instructions Risks resulting from failure to observe the safety instructions and warnings Failure to observe the safety instructions and warnings may:  result in personal injury as well as danger to the environment and the machine including: risk of personal injury on account of unprotected work areas, failure of important machine functions, failure of methods prescribed for maintenance and repairs, risk of personal injury from mechanical and chemical impact,...
Page 35: Loading And Unloading
Loading and unloading Loading and unloading To load the machine, drive it onto a trailer and lash it down at the designated places. To unload the machine, drive it off the trailer. There are attachment points on the machine that are labeled with the pictogram and can be used for lashing down the machine.
Page 36: Product Description
Product description Product description This chapter contains:  comprehensive information on the design of the machine,  the designations of the individual components and actuators. If possible, read this chapter while directly at the machine. This is the best way to become familiar with the machine.
Page 37 Product description Fig. 4-2: Entire machine Profiled roller with guard Discharge if front cross conveyor is at the front – discharge on the left. Mixing hopper Here: Cover and storage compartment as cross Work lights conveyor is at the rear. Switch cabinet Rear view camera Ladder...
Page 38: Intended Use
Product description Intended use The self-propelled feeder wagon Maximus Plus 11-1S/13N-1S/13H-1S/15-1S:  is a vertical mixer and intended exclusively for loading feeding stuff via the profiled roller and for crushing, homogeneously mixing, transporting and discharging feeding stuff used in animal husbandry, ...
Page 39: Safety Devices And Guards
Product description Safety devices and guards This chapter provides an overview of the safety devices and guards and the arrangement of the correctly installed guards in the safety position. Risks of personal injury from crushing, entanglement and catching may arise when WARNING moving parts of the machine are unprotected during operation! ...
Page 40: Danger Area And Hazard Areas
Product description Danger area and hazard areas The danger area is the area in and/or around a machine where dangerous situations may arise that will affect the health or safety of a person. No one is allowed to stay inside the danger area: ...
Page 41: Technical Data
Product description Technical data Type 11-1S 13N-1S 13H-1S 15-1S Capacity: 11.2 12.2 13.2 14.2 Engine: 167 HP (123 kW) turbo diesel with Common Rail 3A Overall length: 7740 7850 7770 7900 Overall width – mixing hopper: 2400 2500 2400 2500 Overall width with one side door: 2500 2550...
Page 42 Product description Standard equipment Drive and chassis  Diesel engine Cummins Stage 3A, 167 HP (123 kW), 4 cylinders Engine:  Soundproof “Power Pack” housing  Hydrostatic front-wheel drive Drive:  Automotive driving mode, speed infinitely variable from 0 to 25 km/h ...
Page 43 Product description Mixing equipment Mixing hopper:  Mechanical counter blades  15 mm power mixing auger including HARDOX leading edge and adjustable knives  Adjustable induction-hardened knives on top of the mixing augers  Auger uptake made of highly wear-resistant steel Mixing auger: ...
Page 44 Product description Special equipment Drive and chassis:  Four-wheel drive (on-demand) including 4-wheel steering  4-wheel steering  TÜV certificate for obtaining a road travel permit  Reversible ventilation system for engine cooling (type Cleanfix)  Preheater – fuel, hydraulic oil and coolant Tires for all-wheel drive: ...
Page 45 Product description Mixing equipment:  Programmable weighing system with PC interface (without software)  Hydraulic counter blades  Mineral chute  Mineral chute with charging auger powered by hydraulic motor  Potato knife for mixing auger  Guide shear for mixing auger ...
Page 46: Type Plate And Ce Mark Type Plate And Ce Mark
Product description Type plate and CE mark Type plate and CE mark The illustrations below show the arrangement of type plate, chassis no. (machine number) and CE mark. The entire identification constitutes a legal document and may not be altered or disfigured beyond recognition.
Page 47: Conformity
Product description Conformity The machine is in conformity with all general health and safety requirements stipulated in the directives and standards listed below:  Machinery Directive 2006/42/EC  EMC Directive 2004/108/EC  EN ISO 12100:2010  EN ISO 13857:2008  EN 349:1993+A1:2008 ...
Page 48: Design And Function
Design and function Design and function The following chapter contains information about the design of the machine and the function of its individual components. Some illustrations show the machines fitted with special equipment. Special equipment options are marked in this operating manual and available for an extra price. Driver's cab - overview This overview is intended to provide a quick guide to the controls of the machine.
Page 49: Cab Door
Design and function 5.1.1 Cab door Mortal danger if falling out of the driver’s seat inadvertently while driving with the DANGER cab door open! Driving the machine with the cab door open is prohibited. Risk of injury to humans/animals if the cab door is opened and closed in a careless WARNING manner! Before opening/closing the cab door, make sure that no person/animal is in the swivel...
Page 50: Opening The Cab Door
Design and function 5.1.1.2 Opening the cab door From the outside: Keep people/animals away from the swivel range of the cab door. Open the door lock (1) using the door key. Pull out the locking mechanism (2) and open the door.
Page 51: Closing The Cab Door
Design and function 5.1.1.3 Closing the cab door Risk of injury and accidents to humans/animals by inadvertently opening a not WARNING properly closed cab door while driving! Never close the cab door in a careless or uncontrolled manner. Risks from unauthorized use of the machine! WARNING Lock the door lock when parking the machine and leaving it unattended.
Page 52: Emergency Exit
Design and function 5.1.2 Emergency exit All windows of the driver’s cab can be used as an emergency exit in the event of an emergency and must be broken using the emergency hammer (1). The emergency hammer is located to the left of the driver’s seat.
Page 53: Driver's Seat
Design and function 5.1.3 Driver's seat Depending on the selected equipment option, the machine is fitted with a mechanically cushioned or an air-sprung driver's seat. The driver’s seat can be adjusted to the specific shape of the driver's body. It is possible to adjust: ...
Page 54: Mechanically Cushioned Driver's Seat
Design and function 5.1.3.1 Mechanically cushioned driver's seat Figure not matching the original Fig. 5-9 (1) Weight setting: Fold out the crank (1). Adjust the weight (without exerting a load on the driver's seat) by turning the crank. The weight is being adjusted and indicated in the ...
Page 55 Design and function (3) Backrest adjustment: Pull the locking lever (1) up and adjust the backrest by exerting pressure on/relieving pressure from the backrest at the same time.  Once locked into place, the backrest must not be able to move into any other position. Fig.
Page 56: Air-Suspended Driver's Seat (Special Equipment)
Design and function 5.1.3.2 Air-suspended driver's seat (special equipment) Fig. 5-15 (1) Height adjustment: Push/pull the lever (1). When reaching the top/bottom stop, release the lever! To prevent the compressor from sustaining any damage, do not actuate the lever for more than 1 minute! ...
Page 57 Design and function (4) Longitudinal adjustment: Pull the locking lever (1) up and adjust the seat by sliding it forward/backward at the same time.  When you release the lever, the seat must audibly lock into place. Risk of accident! Do not actuate the locking lever while driving! Fig.
Page 58 Design and function (7) Backrest adjustment: Pull the locking lever (1) up and adjust the backrest by exerting pressure on/relieving pressure from the backrest at the same time.  Once locked into place, the backrest must not be able to move into any other position. Fig.
Page 59: Steering Wheel
Design and function 5.1.4 Steering wheel The height and inclination of the steering wheel are infinitely variable. Risks in case of brief distractions! DANGER Never adjust the position the steering wheel while driving (risk of accident). The steering column (1) is kept in the vertical position by spring action.
Page 60: Dashboard - Overview
Design and function 5.1.6 Dashboard – overview This overview is intended to help you quickly familiarize yourself with the instruments, the warning and indicator lights and the controls found on the dashboard. Fig. 5-24: Dashboard Speedometer Running time meter Tachometer Indicator for hydraulic oil temperature Time Indicator for fuel reserve...
Page 61: Tachometer
Design and function 5.1.6.1.2 Tachometer Indicates the current engine speed. Fig. 5-26: Tachometer 5.1.6.1.3 Time Indicates the time (1) in a digital format. Fig. 5-27: Time/operating hours You can use the buttons ( ) to set the time. Fig. 5-28: Setting the time 5.1.6.1.4 Running time meter The running time meter (2) keeps track of the operating hours of the diesel engine.
Page 62: Indicator For Hydraulic Oil Temperature
Design and function 5.1.6.1.5 Indicator for hydraulic oil temperature The indicator for the hydraulic oil temperature displays the temperature of the hydraulic oil. Pointer within cold range (40 - 50°C) Avoid excessive loads on the hydraulic system. Pointer within normal range (80°C) The pointer is supposed to settle in the medium range of the scale while the machine is in use.
Page 63: Warning And Indicator Lights
Design and function 5.1.6.2 Warning and indicator lights The warning and indicator lights indicate certain functions/faults. Some of the warning and indicator lights listed here are part of specific machine model options or included as special equipment. For a description of the warnings related to the warning and indicator lights, refer to the specified page numbers (e.
Page 64: Indicator Lights Of Lighting And Turn-Signal Indicator System
Design and function 5.1.6.2.2 Indicator lights of lighting and turn-signal indicator system Low beam Comes on if the low beam is switched on. High beam page 126 Comes if the high beam or switched on or the headlight flashes is being actuated. Turn-signal indicator system page 126 Flashes if the turn-signal indicator system is switched on.
Page 65: Warning And Indicator Lights Of The Filter Systems
Design and function 5.1.6.2.4 Warning and indicator lights of the filter systems Air filter page 193 Comes on if the air filter is clogged. Hydraulic filter page 186 Comes on if the hydraulic filter is clogged or the hydraulic oil has not yet reached its operating temperature.
Page 66: Control Panel - Overview
Design and function 5.1.7 Control panel – overview The control panel houses various controls and warning lights. Some of the controls listed here are part of specific machine model options or included as special equipment. 5.1.7.1 Controls Beacon light (optional) Beacon light on/off.
Page 67 Design and function EMERGENCY STOP (EMERGENCY OFF) Working hydraulics are switched off, traction drive is set to emergency mode. Parking brake (hand brake) page 122 Parking brake (hand brake) on/off. Operating mode selector switch page 75 Select operating modes: = Extraction = Unloading = Transport = Diagnostic mode...
Page 68 Design and function Blower control for ventilation page 73 Adjust the blower speed for ventilation. Temperature control for heater warm/cold page 73 Adjust the heat output of the heater. Acoustic signaling device Emits a beeping sound:  when the steering mode changes (center position has been reached).
Page 69: Operating Monitor Of The Diesel Engine
Design and function 5.1.8 Operating monitor of the diesel engine This chapter describes the different indicators as well as the warning and indicator lights that may light up on the dashboard or on the information and operating terminal to indicate the operating states of the diesel engine.
Page 70: Coolant Temperature
Design and function 5.1.8.1.2 Coolant temperature If the warning light in the cockpit comes on, the coolant temperature is too high. The warning light in the cockpit comes on when the ignition is switched on. It must turn off again once the diesel engine has started up. A fault has occurred if: ...
Page 71: Diesel Engine Operation Monitoring By Means Of Electronic Engine Control
Design and function 5.1.9 Diesel engine operation monitoring by means of electronic engine control The operation of the diesel engine is monitored by an electronic engine control so as to protect the diesel engine from sustaining damage in the event of errors. Depending on the severity of the detected error, the diesel engine may continue to run with restrictions and the engine indicator lamp being lit permanently or the permanent light of the “STOP”...
Page 72: Indicator And Warning Lights For The Operating States Of The Hydraulic System
Design and function 5.1.10 Indicator and warning lights for the operating states of the hydraulic system 5.1.10.1 Warning light hydraulic oil temperature If the warning light comes on, the coolant temperature is too high. A fault has occurred if:  the warning light fails to go out after a few seconds when you switch on the ignition, ...
Page 73: Heating Or Cooling The Cab Compartment
Design and function 5.1.11.1 Heating or cooling the cab compartment Risk of catching a cold from cold streams of air while the cab compartment is being WARNING cooled! Do not cool down the air in the cab by more than approx. 5 - 8°C relative to the ...
Page 74 Design and function Heating the cab compartment Turn the water valve (Fig. 5-34) clockwise to set the desired temperature. Turn the water valve as far as it will go to attain the greatest possible heat output. Turn the blower control (Fig. 5-35) to one of the stages between 1 and 4.
Page 75: Selecting Operating Modes
Design and function 5.1.12 Selecting operating modes You select the 4 possible operating modes “Loading”, “Feeding”, Transport” and “Diagnostics and settings” using the rotary switch “Operating modes”. Depending on the operating mode you selected, the information and operating terminal will show the home screen “Loading”, “Feeding”, “Transport”...
Page 76: Operating Mode "Loading
Design and function 5.1.12.1 Operating mode “Loading”  Select the operating mode “Loading” if you want to load fodder components with the profiled roller.  When set to “Loading” mode, the machine can be moved with a driving speed between 0 - 12 km/h at the maximum speed of the diesel engine (2000 min-1) using the throttle pedal.
Page 77: Operating Mode "Feeding
Design and function 5.1.12.2 Operating mode “Feeding”  Select the operating mode “Feeding” if you want to discharge fodder.  In “Feeding” mode, the speed of the diesel engine is limited to approx. 2000 min-1 except when you set the mixing auger(s) to rapid speed. ...
Page 78: Operating Mode "Transport
Design and function 5.1.12.3 Operating mode “Transport”  Select the operating mode “Transport” if you want to make transport trips.  In “Transport” mode, the speed of the diesel engine is limited to approx. 1600 min-1.  When set to “Transport” mode, the machine can be moved with a driving speed between 0 - 25 km/h or 0 - 40 km/h - depending on the machine’s equipment - using the throttle pedal.
Page 79: Operating Mode "Diagnostics And Settings
Design and function 5.1.12.4 Operating mode “Diagnostics and settings”  Select the operating mode “Diagnostics and settings” if you want to adjust settings and/or perform fault diagnostics. Turn the rotary switch (1) to position "4" (diagnostics and settings).  The information and operating terminal (2) shows the home screen "Diagnostics and settings"...
Page 80: Multi-Function Lever
Design and function 5.1.13 Multi-function lever This chapter describes the machine functions that can be executed using the multi-function lever.  The assignments of the buttons on the multi-function lever vary with the operating mode you selected.  The function that is currently being executed will stop in the neutral position. ...
Page 81: Multi-Function Lever - Mode1: Loading
Design and function 5.1.13.1 Multi-function lever – mode1: Loading Fig. 5-51 Lower loading arm Travel direction of traction drive Extraction on/off Plug auger on/off Protective cover open/closed Reverse profiled roller Reverse extraction Raise loading arm Rear button (red): error acknowledgment Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 82: Multi-Function Lever - Mode2: Feeding
Design and function 5.1.13.2 Multi-function lever – mode2: Feeding Fig. 5-52 Shift cross conveyor to the left Lower loading arm Travel direction of traction drive Preselect discharge on the left Preselect discharge at the center Preselect discharge on the right Open/close discharge opening Discharge cross conveyor on the right Discharge cross conveyor on the left...
Page 83: Multi-Function Lever - Mode3: Transport
Design and function 5.1.13.3 Multi-function lever – mode3: Transport Fig. 5-53 Travel direction of traction drive Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 84: Display
Design and function 5.1.14 Display The display and its screens are organized as follows. Fig. 5-54: Display Pos. Name Description Display Show the selected area. Selection buttons Select or switch on/off functions and adjust speed in 5% increments. Control dial Mode 1, 2, 3: Adjust mixer speed.
Page 85: All Modes
Design and function 5.1.14.1 All modes 5.1.14.1.1 Error coolant Fig. 5-55: Error coolant Pos. Name Description Warning coolant Coolant level low! Too little coolant in the system. Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 86: Error Oil Pressure
Design and function 5.1.14.1.2 Error oil pressure Fig. 5-56: Oil pressure Pos. Name Description Warning oil pressure Flashes if the oil pressure is too low/high. Translation of the Original Operating Manual Self-Propelled Feeder Wagon...
Page 87: Mode 1 - Loading
Design and function 5.1.14.2 Mode 1 – Loading 5.1.14.2.1 Home screen The home screen in Loading mode shows all functions that can be executed in this mode. You select the functions by using the selection buttons and the control dial. Fig.
Page 88 Design and function Fig. 5-58: Loading – home screen Pos. Name Description Plus Increase speed of profiled roller (in 5% increments). Minus Reduce speed of profiled roller (in 5% increments). Elevator Show speed of elevator in %. Plus Increase speed of elevator (in 5% increments). Minus Reduce speed of elevator (in 5% increments).
Page 89: Mixing Auger
Design and function 5.1.14.2.2 Mixing auger Use the control dial to adjust the speed. Use the selection buttons to switch the mixing auger on/off and to reverse the mixing auger. Fig. 5-59: Mixing auger Pos. Name Description Mixing auger Show mixer speed in % (highlighted in green = function enabled).
Page 90: Feeding Auger
Design and function 5.1.14.2.3 Feeding auger The speed of the feeding auger can be adapted to the speed of the mixing auger. A press on selection button 3 effects a change of the speed between 1 and 3, allowing you to control how fast the feeding auger will convey the material from the mineral chute into the hopper.
Page 91: Error Cover
Design and function 5.1.14.2.4 Error cover The warning “Protective cover profiled roller not closed” appears if you change from mode 1 to mode 2 or 3 without having closed the protective cover. Fig. 5-61: Error cover Pos. Name Description Warning cover Protective cover profiled roller not closed.
Page 92: Mode 2 - Feeding
Design and function 5.1.14.3 Mode 2 – Feeding 5.1.14.3.1 Home screen The home screen in Feeding mode shows all functions that can be executed in this mode. You select the functions by using the selection buttons and the control dial. Fig.
Page 93 Design and function 5.1.14.3.2 Cross conveyor on Fig. 5-63: Cross conveyor on Pos. Name Description Cross conveyor Show speed of cross conveyor in %. Plus Increase speed of cross conveyor (in 5% increments). Minus Reduce speed of cross conveyor (in 5% increments). Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 94 Design and function 5.1.14.3.3 Cleaning mode Cleaning requires that the mixing auger be switched on. Activating rapid speed causes the diesel engine to run at 2200 rpm for 10 seconds. Fig. 5-64: Cleaning mode Pos. Name Description Mixing auger Show mixer speed in %. Mixing auger on/off Switch mixing auger on/off.
Page 95 Design and function 5.1.14.3.4 Error position of loading arm The warning “Loading arm not in transport position” appears if you switch from mode 2 to mode 3 with the loading arm not set to the transport position. Fig. 5-65: Error position of loading arm Pos.
Page 96 Design and function 5.1.14.3.5 Error cross conveyor center position The warning “Cross conveyor not in center position” appears if you switch from mode 2 to mode 3 with the cross conveyor not set to the center position Fig. 5-66: Error cross conveyor center position Pos.
Page 97 Design and function 5.1.14.4 Mode 3 – Transport 5.1.14.4.1 Home screen Fig. 5-67: Transport - home screen Pos. Name Description Coolant temperature Show current coolant temperature. Kilometers Show speed in km/h. Time Show time. Mixing auger Show mixer speed in %. Mixing auger on/off Switch mixing auger on/off.
Page 98 Design and function 5.1.14.5 Mode 4 – Diagnostics and settings 5.1.14.5.1 Home screen The home screen in Diagnostics and settings mode shows all functions that can be executed in this mode. You select the functions by using the control dial. Diagnostics Settings Fig.
Page 99 Design and function 5.1.14.5.1.1 Diagnostics Status of traction Input of traction drive Outputs os traction drive Machine control Status of hydraulic oil filters Fig. 5-69: Diagnostics Pos. Name Description Status of traction drive Switch to the “Status of traction drive” menu. Inputs of traction drive Switch to the “Inputs of traction drive”...
Page 100 Design and function 5.1.14.5.1.1.1 Status of traction drive Status of traction drive No error Power-reduced driving mode Traction drive locked Fig. 5-70: Status of traction drive Pos. Name Description No error No error indicated for “Status of traction drive”. Power-reduced driving mode Machine operates only in power-reduced driving mode.
Page 101 Design and function 5.1.14.5.1.1.2 Inputs of traction drive Inputs of traction drive Forward/reverse control switch Brake pedal Error Drive pedal Speed sensor ground speed pump Mode drive control Speed sensor ground speed motor Valve drive direction detection Fig. 5-71: Inputs of traction drive Pos.
Page 102 Design and function 5.1.14.5.1.1.3 Outputs of traction drive Outputs of traction drive Prop. valve ground drive pump forward Prop. valve ground drive pump reverse Prop. valve ground drive motor Valve brake pressure defeat Fig. 5-72: Outputs of traction drive Pos. Name Description List...
Page 103 Design and function 5.1.14.5.1.1.4 Machine control Machine control Position loading arm Potentiometer hand throttle Prop. valve mixing pump Fig. 5-73: Machine control Pos. Name Description List Designation of the machine control. The machine control is OK. Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 104 Design and function 5.1.14.5.1.1.5 Status of hydraulic oil filters Filters Pressure filter LS pump work functions Error Pressure filter gear pump Combi filter positive pressure Combi filter negative pressure Fig. 5-74: Filters Pos. Name Description List Designation of the filters. The filter operates properly.
Page 105 Design and function 5.1.14.5.1.2 Settings Time Automatic extraction Automatic fan reversal Language Display brightness Mixer speed Abb. 5-75: Einstellungen Pos. Benennung Beschreibung Time Switch to the “Time” menu. Automatic extraction Switch to the “Automatic extraction” menu. Automatic fan reversal Switch to the “Automatic fan reversal” menu. Language Switch to the “Language”...
Page 106 Design and function 5.1.14.5.1.2.1 Time Time: Fig. 5-76 Pos. Name Description Time Set the time. Translation of the Original Operating Manual Self-Propelled Feeder Wagon...
Page 107 Design and function 5.1.14.5.1.2.2 Automatic extraction unit The automatic extraction unit has been preset at the factory and should only be changed after consulting the manufacturer or by expert personnel. Automatic extraction On/Off Time: Correction factor Filters-quantity Filters-time Fig. 5-77:Automatic extraction unit Pos.
Page 108 Design and function 5.1.14.5.1.2.3 Automatic fan reversal unit (opt.) Automatic fan reversal Automatic On/off Interval in min Reversal duration in Automatic in mode Fig. 5-78:Fan reversal unit Pos. Name Description Automatic On/Off Switch automatic extraction unit on/off (if present) Interval in min Interval at which reversal is repeated.
Page 109 Design and function 5.1.14.5.1.2.4 Language Language English Fig. 5-79: Language Pos. Name Description Language selection Select the language by pushing and turning the encoder. Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 110 Design and function 5.1.14.5.1.2.5 Display brightness Automatic Light sensor Background lighting in % Offset in automatic Fig. 5-80: Display brightness Pos. Name Description Bars You can use the control to adjust the display brightness by pushing and turning the encoder. Automatic Off: The automatic system is turned off Light sensor...
Page 111 Design and function 5.1.14.5.1.2.6 Mixer speed Mixer speed Reduction of the mixer speed With the profiled roller running Fig. 5-81: Mixer speed Pos. Name Description Reduction of the mixer speed Reduces the speed of the mixing auger by a specified value with the profiled roller running (specification in percent) while the profiled roller is switched on.
Page 112 Design and function Diesel engine 5.2.1 Starting the diesel engine Risk of poisoning from exhaust gases if the diesel engine is running in unventilated WARNING or closed rooms!  Before starting up or operating the diesel engine in a closed room, connect the exhaust pipe to a designated venting system.
Page 113 Design and function Complete all necessary checks before starting the diesel engine Insert the ignition key into the ignition lock. Set the hand throttle lever to the idle position. Turn the ignition key to position I.  The indicator lights light up. The information and operating terminal boots up, and the home screen “Loading”, “Feeding”, “Transport”...
Page 114 Design and function 5.2.2 Warming up the diesel engine Risk of engine failure! CAUTION  Let the diesel engine warm up without load and at an engine speed between 1000 - 1200 min-1 for 1 or 2 minutes to ensure that the diesel engine is properly lubricated.
Page 115 Design and function 5.2.4 Venting after lack of diesel fuel Shut off the diesel engine. Apply the parking brake. Pull the ignition key. Remove the side panel (1). Use the door key to unlock the door lock (2) and open the engine compartment cover. Use the hinge rod (3) to secure the open engine compartment cover from slamming shut Fig.
Page 116 Design and function 5.2.5 Starting the diesel engine with a jumper battery Risk of explosion from battery fumes caused by spark formation and open flames in DANGER the vicinity of batteries! Avoid spark formation and open flames in the vicinity of batteries. ...
Page 117 Design and function 5.2.7 Shutting off the diesel engine Risk of engine failure from overheating and accelerated wear of engine components CAUTION after an extended period of high diesel engine loads! Continue to run the diesel engine at an engine speed of 1000 - 1200 min-1 for another 3 to 5 minutes after subjecting it to a high load for an extended period so as to allow the hot parts of the diesel engine to cool down and prevent heat from building up in the engine compartment.
Page 118 Design and function Drive mode The machine comes standard with a hydrostatic front-wheel drive. Four-wheel drive is available as special equipment. The throttle pedal is used to continuously accelerate and decelerate the machine. The further you press down the throttle pedal, the faster the driving speed becomes. The driving speed that can be achieved depends on the selected operating mode (loading, feeding, transport), the position of the throttle pedal (engine speed), the tractive resistance and the consumption of hydrostatic power required for operating the working hydraulics / steering.
Page 119 Design and function 5.3.1 Driving forward Enable forward driving: Release the parking brake. Push up the FNR switch (7).  The function "Forward driving" is enabled. The indicator light "Travel direction forward" (Fig. 5-90/2) lights up on the dashboard. Check the danger area of the machine. Keep people/animals away from the danger area of the machine before starting to drive forward.
Page 120 Design and function 5.3.2 Driving in reverse Risks to human/animals while driving the machine in reverse! DANGER Before driving the machine in reverse, check the danger area next to and behind the machine. Do not move the machine unless no person/animal is in the danger area of the machine.
Page 121 Design and function 5.3.3 Decelerating and stopping the machine  While driving, you can brake and stop the machine using the throttle pedal and, if necessary, the brake pedal.  The brake system actuated by the brake pedal acts on the front and the rear axle. The front and the rear axles are fitted with hydraulic brakes.
Page 122 Design and function 5.3.4 Parking brake (hand brake)  Made up of a spring-loaded cylinder and a spring, the parking brake is a spring-loaded brake that acts on the front axle. The parking brake is released by pressing hydraulic oil into the spring-loaded cylinder at a hydraulic oil pressure of approximately 30 bar. ...
Page 123 Design and function 5.3.5 Switching four-wheel drive on and off (optional)  The rear-wheel drive cannot be activated unless the machine is standing still.  You should not use rear-wheel drive during normal road travel - unfavorable noise characteristics and increased tire wear. Also, using four-wheel drive on public roads is not possible as the four-wheel steering required for this form of drive train cannot be switched on.
Page 124 Design and function 5.3.7 Steering The machine comes standard with a front wheel steering system. A hydraulic steering system reduces the force that is required to turn the steering wheel when steering with the machine at a standstill and while maneuvering or driving at low driving speeds. Four-wheel steering is available as special equipment.
Page 125 Design and function Lighting and visibility 5.4.1 Switching the sidelight or headlight on and off Risk of injury during travel on public roadways from driving with the sidelight WARNING switched on! Never drive with the sidelight switched on. The sidelight is not bright enough to sufficiently light the road or make the machine visible to other traffic participants.
Page 126 Design and function 5.4.2 Turn-signal indicator, high beam, parking light and headlight flasher You switch on the turn-signal indicator, the high beam, the parking light and the headlight flasher by using the combo switch.  The turn-signal indicator system works only with the ignition switched on. ...
Page 127 Design and function 5.4.3 Hazard warning flasher The hazard warning flasher is used to alert other traffic participants to the machine in dangerous situations. High risk of accident if the machine breaks down in a public place! DANGER Always use the hazard warning flasher and the breakdown triangle to alert other traffic participants to the inoperative machine.
Page 128 Design and function Windshield wiper - front window You actuate the windshield wiper and the automatic wiping/washing system of the front window by using the rotary switch of the combo switch. Interval wiping Turn the rotary switch (1) in the direction of the arrow (2).
Page 129 Design and function 5.4.4.2 Mirrors The machine is fitted with two large exterior mirrors that are located on the left and the right side of the machine. Both sides of the machine also house a close-proximity mirror, while a “blind spot” mirror is found on the right side of the machine.
Page 130 Design and function Switching on the exterior mirror heating Press the toggle switch "Mirror heating” to the “ON” position (1).  The mirror heating for all mirrors is switched on, and the indicator light in the toggle switch is lit. Fig.
Page 131 Design and function Loading arm 5.5.1 Raising/lowering the loading arm  To raise and lower the loading arm, move the multi-function lever out of the neutral position and hold it in place until the loading arm has reached the desired height. When released, the multi-function lever automatically returns to the neutral position.
Page 132 Design and function 5.5.2 Setting the loading arm to the transport position Before you can select “Transport” mode, you need to raise or lower the loading arm to the necessary minimum height. Only if the loading arm is at the necessary minimum height can you: ...
Page 133 Design and function Profiled roller and elevator Mode 1: Loading Mode 2: Feeding Mode 3: Transport 5.6.1 Switching profiled roller and elevator on and off (mode 1)  The drives powering the profiled roller and the elevator are interconnected via the hydraulic control.
Page 134 Design and function 5.6.2 Adjusting the drive speed of the profiled roller (mode 1) When loading fodder components that tend to form dust, reduce the drive speed of the profiled roller. Increasing the drive speed: Press button 5 on the information and operating terminal repeatedly until the display (1) shows the value of the desired drive speed (in %).
Page 135 Design and function 5.6.4 Opening/closing the guard on the profiled roller (mode 1) Risks to humans and animals from the sharp-edged profiled roller if transport trips DANGER are made with the guard open! Close the open guard of the profiled roller before setting out on transport trips. Risks to humans and animals while the guard of the profiled roller is being opened DANGER or closed!
Page 136 Design and function 5.6.6 Opening and closing the dosing gate for the discharge opening (mode 2)  The opening and closing movement of the dosing gate is continuous and controlled using one of the top buttons (1), (2), and (3) and the thumb wheel (8): Button (1) = Preselect the dosing gate on the left side of the machine (L), Button (2) = Preselect the dosing gate in the middle of the machine (M), Button (3) = Preselect the dosing gate on the right side of the machine (R).
Page 137 Design and function Cross conveyor Mode 1: Loading Mode 2: Feeding Mode 3: Transport 5.7.1 Switching the cross conveyor on and off (mode 2) The cross conveyor can be operated in two drive directions. Depending on the selected drive direction, the fodder will be discharged on the right or the left side of the machine. Discharging the fodder on the left side of the machine: Keep people/animals away from the danger area of...
Page 138 Design and function 5.7.1.1 Adjusting the belt speed of the cross conveyor (mode 2)  The set belt speed defines the lateral distance (throw distance) at which the fodder is deposited next to the machine. The lateral depositing distance increases with the speed of the belt.
Page 139 Design and function 5.7.2 Shifting the cross conveyor to the right or left (optional) (mode 2) The hydraulic side shift of the cross conveyor can be used to shift the cross conveyor to the right or left by 300 mm. Shifting the cross conveyor to the right: Keep people/animals away from the danger area of the cross conveyor.
Page 140 Design and function Mixing auger Mode 1: Loading Mode 2: Feeding Mode 3: Transport 5.8.1 Switching the mixing augers on and off (mode 1/2/3) Switching the mixing augers on: Press button (1).  The mixing auger is switched on, and the field “Mixing auger 100%”...
Page 141 Design and function 5.8.3 Switching rapid speed for the mixing auger on and off (mode 2) To throw any remaining fodder off the mixing auger at the end of the feeding process and to empty the mixing hopper completely, switch the drive speed of the mixing auger briefly to rapid speed in the operating mode “Feeding”.
Page 142 Design and function Adding mineral feed (switching the plug auger on/off) You can activate the plug auger using the multi-function lever or the corresponding function on the display. Activating the plug auger using the multi-function lever: Press button 3.  Button 3 lights up red.
Page 143 Design and function Cutting blades of the mixing auger 5.10 Housed in the mixing hopper and equipped with cutting blades (1), the powered mixing auger (2) reduces and mixes the fodder components filled into the hopper. The discharge arm (3) in the lower region of the mixing auger assures a quick and consistent discharge of the mixed fodder components.
Page 144 Design and function Counter blade 5.11 Depending on the structure of the fodder components, a counter blade (1) can be swiveled into the mixing hopper at different positions. Fig. 5-137 Fig. 5-138 5.12 Anti-spill ring The anti-spill ring prevents the ejection of highly structured fodder over the edge of the container during the mixing process.
Page 145 USB stick and PC interface. Fig. 5-141  BvL Dairy Feeder with PDA and Internet connection Observe the supplied operating manual of the weighing equipment. Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 146 Commissioning and national traffic regulations Commissioning and national traffic regulations This chapter contains information on the how to put the machine into operation.  Before putting the machine into operation, the operator is required to have read and understood the operating manual. ...
Page 147 Commissioning and national traffic regulations 6.1.1 Traffic regulations applicable in Germany Excerpt from section 18 of the German Traffic Regulations (StVZO) – requirement to obtain a permit (1) Motor vehicles with a design that allows for a maximum speed of 6 km/h or more and their trailers (vehicles drawn behind motor vehicles with the exception of vehicles that are incapable of operating by themselves and need to be towed and of trailing axles) must not be operated on public roads unless they have been deemed fit for road traffic by virtue of...
Page 148 Commissioning and national traffic regulations Checking the machine for proper operation Check if the machine is fully operational before putting the machine into operation for the first time and every time before starting to work: Engine functions. Lubricate the entire feeder wagon (see Chapter "Lubricating", page 165). Check the oil level of the angular gearboxes in the gear oil expansion tank.
Page 149 of the machine Use of the machine When using the machine, observe the additional information provided in the chapters listed below:  "Responsibilities of the operator", on page 13,  "Qualification of the personnel", on page 14,  "General safety instructions", starting on page 16, ...
Page 150 Use of the machine Filling the feeder wagon Risks of personal injury due to crushing, cutting, entanglement, and entrapment may WARNING arise if improper filling of the mixing hopper results in inadvertent contact with the powered mixing auger!  Use only the profiled roller or other suitable equipment to fill the mixing hopper. Suitable equipment includes: Tractor with front loader, Wheel/farmyard loader.
Page 151 of the machine  Use the weighing system to load the mixing hopper accurately. The weighing system weighs the material contained in the mixing hopper. Once the fill quantity of a fodder component has been reached in the mixing hopper, the loaded fodder component can be conveyed out again from the area of the profiled roller and of the elevator (see Chapter "Reversing profiled roller and elevator", page 135).
Page 152 Use of the machine 7.1.1 Recommended order during filling Load highly structured components (hay, Load grass silage. straw, etc.) with the mixing augers under Load maize silage and grain silage. power. Load fodder components with a high water Allow the mixing auger to mix for a few content, e.
Page 153 of the machine 7.1.2 Loading silage from a clamp silo  Remove the silage you are extracting from the clamp of a clamp silo by moving from top to bottom.  Set the hand throttle lever to full throttle so as to operate the diesel engine at its rated speed.
Page 154 Use of the machine Select operating mode "Extraction” (see Chapter "Operating mode “Loading”", page 76). Keep people/animals away from the danger area of the profiled roller. Open the guard of the profiled roller (see Chapter "Opening/closing the guard on the profiled roller", page 135).
Page 155 of the machine 7.1.3 Loading round bales  The round bales must be dropped off on the face side.  Remove straps/nets/film from the round bales.  Load the round bales from top to bottom.  When loading bales of hay or straw, set the hand throttle lever such that the diesel engine is operated at an engine speed of 1800 - 1900 min-1.
Page 156 Use of the machine 7.1.4 Loading square bales  Remove straps/nets/film from the square bales.  Load square bales crosswise to the baling direction.  When loading bales of hay or straw, set the hand throttle lever such that the diesel engine is operated at an engine speed of 1800 - 1900 min-1.
Page 157 of the machine 7.1.5 Loading groats, concentrated feed, brewer’s grains, and other types of fodder components  When loading fodder components that tend to form dust (e.g. groats), reduce the drive speed of the profiled roller and the belt speed of the elevator. Select operating mode "Extraction”...
Page 158 Use of the machine Mixing fodder components  The mixing time varies with the type and the structure of the fodder components used and with the desired cut length of the feed mix. The mixing time for highly structured components that need to be cut is higher. ...
Page 159 of the machine Discharging fodder Risks to humans and animals from impact may arise if objects are flung out of the WARNING discharge opening or the cross conveyor while the fodder is being discharged! Keep people/animals away from the danger area before opening the discharge opening or switching on the cross conveyor.
Page 160 Use of the machine Select operating mode "Feeding” (see If necessary, correct the belt speed of the Chapter "Operating mode “Feeding”", cross conveyor (see Chapter "Adjusting the page 77). belt speed of the cross conveyor", page 138). Keep people/animals away from the danger area of the cross conveyor.
Page 161 of the machine 7.3.1 Removing clogs Risks of personal injury from crushing, shearing, cutting, amputation, entrapment, WARNING winding up, entanglement, catching and impact may arise if:  raised, unsecured parts of the machine lower or are lowered inadvertently, e. g. an open dosing gate, Before working in the area of raised machine parts, secure the parts from being lowered inadvertently.
Page 162 Transport trips Transport trips A transport trip is a journey to and from the location where the machine is used while loaded or unloaded.  Also observe the information given regarding transport trips in chapter "General safety instructions", starting on page 16. ...
Page 163 Transport trips Risks of personal injury due to crushing, cutting, entanglement, and entrapment may WARNING arise if the profiled roller is running during transport trips!  The profiled roller must be switched off during trips on public roads. Risks of personal injury from improper use of the machine may arise if the WARNING malfunction of components, insufficient stability and inability to properly steer and brake the machine occur as a result!
Page 164 Cleaning, maintenance and repairs Cleaning, maintenance and repairs When cleaning, servicing and repairing the equipment, observe the information provided in the following chapters:  "Responsibilities of the operator", on page 13,  "Qualification of the personnel", on page 14,  "General safety instructions", starting on page 16, ...
Page 165 Cleaning , maintenance and repairs Cleaning  Check every day to see if the machine and, in particular, the radiator, engine and engine hood require cleaning.  Remove any fodder or dust that may have accumulated on the radiator, the engine, and the engine hood (risk of fire).
Page 166 Cleaning, maintenance and repairs 9.2.1 Lubrication schedule Pos. Component Activity Quantity Interval Cylinder holder at loading arm Lubrication nipple/lubricate 50 h Steering drive axle Lubrication nipple/lubricate 50 h Pivot point axle journals (2x left/2x right) Frame Lubrication nipple/lubricate 50 h Pivot point pendulum block Loading arm Deflection roller elevator belt (2x top/2x bottom) Lubrication nipple/lubricate...
Page 167 Cleaning , maintenance and repairs 9.2.2 Lubrication points Fig. 9-1: Entire machine Fig. 9-2: Entire machine Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 168 Cleaning, maintenance and repairs Fig. 9-3: Loading arm Fig. 9-4: Cross conveyor Translation of the Original Operating Manual Self-Propelled Feeder Wagon...
Page 169 Cleaning , maintenance and repairs Fig. 9-5: Side conveyor belt Fig. 9-6: Four-wheel drive Self-Propelled Feeder Wagon Translation of the Original Operating Manual...
Page 170 Cleaning, maintenance and repairs Fig. 9-7: Rear axle Translation of the Original Operating Manual Self-Propelled Feeder Wagon...
Page 171 Cleaning , maintenance and repairs Maintenance schedule – overview  Follow the maintenance booklet (as it contains a more extensive and detailed list of the necessary maintenance work).  Perform maintenance in a timely manner.  The times, continuous services or maintenance intervals of any third-party documentation are given priority.
Page 172 Cleaning, maintenance and repairs Machine part Work steps to be completed every 200 operating hours Axles Oil level check planetary gear monthly Axles Oil level check differential once after 100 operating hours Driving axle First oil change front axle (differential, planetary gear) Pump transfer case First oil change pump transfer case every 500 operating hours...
Page 173 Cleaning , maintenance and repairs Machine part Work steps to be completed every 2000 operating hours Complete maintenance as required after 500 and after 1000 operating hours Pump transfer case Oil change pump transfer case Hydraulics Check and, if necessary, change hydraulic oil (have it analyzed!) Diesel engine Change coolant every 12000 operating hours...
Page 174 Cleaning, maintenance and repairs Checking and refilling Observe the operating manual included with the diesel engine regarding the service fluids. Severe functional defects and damage on the diesel engine or the hydraulic CAUTION components if service fluids are mixed up! When refilling service fluids, make sure not to mix up the fluids.
Page 175 Cleaning , maintenance and repairs 9.4.2 Working in the engine compartment Risks from moving or hot engine parts inside the engine compartment! DANGER All work steps performed on the diesel engine or inside the engine compartment, e.g. checking and topping off service fluid levels, carry the risk of injury, scalding, accident or fire! ...
Page 176 Cleaning, maintenance and repairs 9.4.2.1 Opening the engine compartment cover Scalding or burning injuries from hot coolant! DANGER Never open the engine compartment cover if steam or coolant is escaping. Risk of scalding! Wait until no more steam or coolant is escaping and let the diesel engine cool down before opening the engine compartment cover.
Page 177 Cleaning , maintenance and repairs 9.4.2.2 Closing the engine compartment cover Risk of accident if an improperly closed engine compartment cover opens in mid- WARNING travel!  After closing the engine compartment cover, always verify that the locking mechanism has engaged properly. If noticing in mid-travel that the locking mechanism is not engaged, stop immediately ...
Page 178 Cleaning, maintenance and repairs 9.4.3.1 Checking the engine oil level It is normal for the diesel engine to consume engine oil. Oil consumption varies with the load to which the diesel engine is subjected.  Check the engine oil level daily or at the beginning of every work day ...
Page 179 Cleaning , maintenance and repairs 9.4.3.2 Refilling engine oil Refill engine oil only in small portions. The engine oil level must never be above the upper marking. Otherwise, engine oil may be sucked into the exhaust system through the ventilation of the crankcase and enter the atmosphere.
Page 180 Cleaning, maintenance and repairs 9.4.3.3 Changing engine oil and filters  Observe the chapter “Lubrication system” included in the operating manual supplied with the diesel engine.  Properly dispose of waste oil and filters If experiencing problems with disposal, contact your oil supplier. Risks from moving or hot parts of the engine during all work steps performed on the DANGER diesel engine or inside the engine compartment!
Page 181 Cleaning , maintenance and repairs 9.4.4 Coolant The cooling system is filled with a special coolant and provides protection against corrosion and pitting on the cylinder sleeves all year round. Its antifreeze provides protection against temperatures as low as -35°C. Observe the various information on the topic of coolant (cooling liquid) that is provided in the respective chapters of the operating manual supplied with the diesel engine.
Page 182 Cleaning, maintenance and repairs 9.4.4.1 Checking the coolant level Check the coolant level every day with the diesel engine cooled down/cold. The right coolant level is crucial for the proper operation of the engine cooling system. Park the machine on a horizontal surface. Open the side cover (1).
Page 183 Cleaning , maintenance and repairs 9.4.4.2 Refilling coolant Scalding or burns caused by hot coolant spurting out under great pressure! DANGER Do not open the cap of the expansion tank used for the coolant if the diesel engine is warm or hot.
Page 184 Cleaning, maintenance and repairs 9.4.5 Hydraulic oil If oil is spilled during an oil change / oil refill, the resulting slip hazards can cause WARNING personal injury! Clean up spilled oil immediately with a binding agent. The hydraulic oil tank (1) is located on the left side of the machine directly in front of the mixing hopper and is filled with 275 liters of hydraulic oil.
Page 185 Cleaning , maintenance and repairs 9.4.5.2 Refilling hydraulic oil When filling the hydraulic oil tank for the first time, use “Equivis ZS 46” hydraulic oil: A corresponding notice regarding the filled hydraulic oil is included on the sticker next to the filler opening.
Page 186 Cleaning, maintenance and repairs 9.4.5.3 Changing hydraulic oil and filters  Perform maintenance as specified in the maintenance booklet.  Properly dispose of waste oil and filters. If experiencing problems with disposal, contact your oil supplier!  Change the hydraulic oil at an operating temperature of 40°C. Risks from contact with hydraulic oil! DANGER ...
Page 187 Cleaning , maintenance and repairs Park the machine on a horizontal surface. Run the diesel engine until the hydraulic oil temperature is approx. 40°C. Secure the machine against unintended start-up and rolling away. Change the filter elements (filter cartridge) in the pressure filter (see Chapter "Changing the filter elements", page 188).
Page 188 Cleaning, maintenance and repairs 9.4.5.4 Changing the filter elements Check the hydraulic oil level every day with the engine cooled down/cold. Change the filter elements of the pressure filter and of the suction/return filter every time you change the hydraulic oil or every 1000 operating hours. Secure the machine against unintended start-up and rolling away.
Page 189 Cleaning , maintenance and repairs Unscrew the filter housing (4) of the pressure filters by turning on the key adapter (5). Remove the filter element. 10. Catch any leaked fluid! 11. Clean the filter housing and insert a new filter. 12.
Page 190 Cleaning, maintenance and repairs 9.4.6 Fan reversal unit (optional) Press and hold the switch (1).  The fan impeller changes positions and will now blow off air instead of sucking it in. The fan is cleaned. Fig. 9-27: Fan reversal unit To achieve a perfect degree of efficiency, increase the diesel engine speed while the fan is rotating in reverse.
Page 191 Cleaning , maintenance and repairs 9.4.7 Windshield washer fluid and windshield wiper blades 9.4.7.1 Refilling windshield wiper fluid  Always add window cleaner to the washer fluid used in the windshield washer system. Clear water will not suffice for a thorough cleaning of the windows. ...
Page 192 Cleaning, maintenance and repairs 9.4.7.2 Changing the windshield wiper blades  Check the condition of the windshield wiper blades on a regular basis and replace the blades if necessary.  If the windshield wiper blades make a grinding noise, you should replace and clean the windshield wiper blades if they are damaged and dirty, respectively.
Page 193 Cleaning , maintenance and repairs 9.4.8 Air filter The air filter cleans the diesel engine intake air from dust, dirt and soot particles, preventing excessive wear of the diesel engine. A clogged air filter reduces the engine output and increases engine wear. Risks from slipping, tripping or falling when changing the air filter insert! WARNING When changing the air filter insert, you must use a mobile work platform that is equipped...
Page 194 Cleaning, maintenance and repairs 9.4.9 Fresh air filter The fresh air filter cleans the contaminated outside air before it is blown into the interior of the driver's cab. If working properly, the fresh air filter can filter up to 150 liters of air per minute.
Page 195 Cleaning , maintenance and repairs Attaching/removing the support for the loading arm  Do not work under the loading arm unless the support has been inserted. Raise the loading arm (Fig. 9-34) (see Chapter 5.5.1 “Raising/lowering the loading arm” p. 131). Place the support onto the cylinder (Fig.
Page 196 Cleaning, maintenance and repairs Profiled roller Vibrations on the profiled roller may cause damage to the components of the CAUTION machine. Vibrations occurring on the profiled roller are an indication of imbalance caused by damaged, worn or missing segments of the profiled roller. ...
Page 197 Cleaning , maintenance and repairs 9.6.1 Resharpening profiled roller segments Risks from ejected grinding particles while the profiled roller segments are being WARNING resharpened! These hazards cause severe injury, in particular eye injuries. Always wear safety goggles while resharpening the profiled roller segments. ...
Page 198 Cleaning, maintenance and repairs 9.6.2 Replacing profiled roller segments You will need the following to replace the segments of the profiled roller:  two wrenches (17 mm).  The segments of the profiled roller are attached by self-locking screws with a strength class of 8.8.
Page 199 Cleaning , maintenance and repairs Entering the mixing hopper Servicing the cutting blades of the mixing auger requires that you enter the mixing hopper. Risks of personal injury from crushing, shearing, cutting, amputation, entrapment, WARNING winding up, entanglement, catching and impact may arise if: ...
Page 200 Cleaning, maintenance and repairs Cutting blades of the mixing auger  Sharpen the cutting blades of the mixing auger on a regular basis. Dull cutting blades increase the required drive power of the mixing auger and, thus, the fuel consumption of the machine. Check the cutting blades for obvious defects from the work platform on a daily basis.
Page 201 Cleaning , maintenance and repairs 9.8.2 Swiveling/replacing cutting blades Risks of personal injury from cutting during installation work on sharp cutting WARNING blades! These risks may result in severe cutting injuries on hands and fingers. Always wear cut-resistant protective gloves when working with the cutting blades. To swivel/replace the cutting blades, you will need the following: ...
Page 202 Cleaning, maintenance and repairs Conveyor belt  Check the tension of the corresponding conveyor belt prior to each start-up. An incorrect tension may damage the conveyor belt. When properly tensioned, the conveyor belt will have a slack of 3 cm to 5 cm in the middle.
Page 203 Cleaning , maintenance and repairs Releasing the parking brake manually 9.10 Risks from crushing and impact if the machine starts rolling away inadvertently. WARNING Before releasing the parking brake, secure the machine against rolling away using chocks. Use chocks to secure the machine against rolling away.
Page 204 Cleaning, maintenance and repairs Towing the machine 9.12  Do not tow the machine unless in an emergency.  Only tow the machine so as to remove it from a dangerous situation (short distance).  Tow-starting the engine is not possible (hydrostatic traction drive). ...
Page 205 Cleaning , maintenance and repairs Selecting operating modes with defective sensor in emergency mode 9.13 The individual operating modes (Extraction, Unloading, Transport) cannot be selected unless the machine satisfies the requirements necessary for the relevant operating mode. Various sensors are queried to establish if the necessary requirements are satisfied. If one of the conditions has not been met, the information and operating terminal will show a corresponding warning.
Page 206 Cleaning, maintenance and repairs 9.13.2 Switching on the profiled roller Press button 1 twice with button 6 depressed. Fig. 9-48: Switching on the profiled roller Translation of the Original Operating Manual Self-Propelled Feeder Wagon...
Page 207 Cleaning , maintenance and repairs Tires 9.14  Check the tire pressure on a weekly basis. We cannot assume any liability if you operate the tires with an insufficient inflation pressure.  Check if the wheel nuts are seated firmly every 50 operating hours and re-tighten them if necessary.
Page 208 Cleaning, maintenance and repairs Secure the machine against unintended start-up and rolling away (see page 147). Apply the car jack (1) only at the designated leverage points (2). When loosening and tightening the wheel nuts, follow the order shown in Fig. 9-50. Apply the necessary torque when tightening the wheel nuts: M 18x1.5 –...
Page 209 Cleaning , maintenance and repairs Hydraulic system 9.15 Risks to a person's health from infections may arise if hydraulic oil escapes under WARNING high pressure and enters the body!  Allow only a specialty workshop to perform work on the hydraulic system. ...
Page 210 Cleaning, maintenance and repairs 9.15.2 Maintenance intervals  Observe the information given in the maintenance booklet. After the first 10 hours of operation and every 50 operating hours thereafter: Check if all components of the hydraulic system are tight. Re-tighten bolt joints as necessary. Prior to each start-up: Check the hydraulic hose lines for obvious defects.
Page 211 Cleaning , maintenance and repairs 9.15.4 Installing and removing hydraulic hose lines When installing and removing hydraulic hose lines, it is imperative that you observe the following instructions:  Use only hydraulic hose lines supplied by the manufacturer.  Pay attention to cleanliness. ...
Page 212 Cleaning, maintenance and repairs Tightening torques for bolt joints 9.16 Tightening torques [Nm] depending on grade of the bolts/nuts Thread Wrench size [mm] 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1.5 M 16 M 16x1.5...
Page 213 Faults Faults Risks of personal injury from crushing, shearing, cutting, amputation, entrapment, winding up, entanglement, catching and impact may arise if: WARNING  raised, unsecured parts of the machine lower or are lowered inadvertently, e. g. an open dosing gate, Before working in the area of raised parts, secure the parts from being lowered inadvertently.
Page 214 Index Index meaning..............11 Action-related safety instructions......23 High pressure sprayers / steam cleaners....162 Warnings.............. 24 Information on safety and accident prevention..16 Basic safety instructions Cleaning, maintenance and repairs..... 22 Leaks............... 18 Electrical system.

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BVL V-MIX DRIVE Maximus Plus 11-1S Operating Manual

1 User Information

2 Safety Instructions

3 Loading and Unloading

4 Product Description

5 Design and Function

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