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Grundfos SMART Digital S DDA-C Installation And Operating Instructions Manual
Grundfos SMART Digital S DDA-C Installation And Operating Instructions Manual

Grundfos SMART Digital S DDA-C Installation And Operating Instructions Manual

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GRUNDFOS INSTRUCTIONS
SMART Digital S DDA-C
Installation and operating instructions
SMART Digital S DDA-C
Installation and operating instructions
(all available languages)
http://net.grundfos.com/qr/i/92881338

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Summary of Contents for Grundfos SMART Digital S DDA-C

  • Page 1 GRUNDFOS INSTRUCTIONS SMART Digital S DDA-C Installation and operating instructions SMART Digital S DDA-C Installation and operating instructions (all available languages) http://net.grundfos.com/qr/i/92881338...
  • Page 3: Table Of Contents

    SMART Digital S DDA-C English (GB) Installation and operating instructions ............4 Limited consumer warranty .
  • Page 4: Installation And Operating Instructions

    Grundfos GO ......21 Main menus ......21 Language .
  • Page 5: Target Group

    Frequency of The SMART Digital S DDA-C acts as fieldbus slave for the 2400 - 2483.5 MHz (ISM band) operation GENIbus and Modbus RTU or Modbus TCP protocols. These...
  • Page 6: Safety Of The System In The Event Of A Failure In The Dosing Pump

    The product contains a button cell battery. For more information, see the list of pumped liquids in the data • Type CR2032, booklet. See also Liquids | Grundfos. • nominal voltage 3 V, 1.9 Diaphragm leakage safety measures • non-rechargeable, WARNING •...
  • Page 7: Handling And Storing The Product

    • Ensure the batteries are installed correctly according to polarity 3.1 Intended use (+ and -). The pump is suitable for dosing liquid, non-abrasive, non-flammable See section Replacing the battery in the cube front. and non-combustible media strictly in accordance with the instructions in these installation and operating instructions.
  • Page 8: Symbols On The Pump

    3.4 Nameplate Type IP65 Model Type 4X Made in France UK importer: Grundfos Pumps ltd. WATER QUALITY Dosing pump Grovebury Road, NFS/ANSI 61 MH26400 Max. 23°C Leighton Buzzard,LU7 4TL NaOH or NaOCI...
  • Page 9: Type Key

    DDA 7.5-16 AR-C- PP /V/C-F-3 1 U2U2 F G Brazil Polypropylene Polyvinylidene fluoride (PVDF) Pump design Stainless steel 1.4435 Grundfos PVC (polyvinyl chloride, only up to 10 bar) Gasket material DDA 7.5-16 AR-C-PP/ V /C-F-3 1 U2U2 F G EPDM PTFE Valve ball material DDA 7.5-16 AR-C-PP/V/ C -F-3 1 U2U2 F G...
  • Page 10: Product Overview

    3.6 Product overview Pos. Description Control cube Start/Stop key Power supply Graphical LC display 100% key Click wheel Signal inputs and outputs Mounting plate Control cube assembly screws Connection for deaeration hose Drain opening FlowControl connection (only FCM) Valve, discharge side Deaeration valve Dosing head Valve, suction side...
  • Page 11: Technical Data

    4. Technical data Mechanical data 7.5-16 12-10 17-7 30-4 Turn-down ratio (setting range) [1:X] 3000 1000 1000 1000 [l/h] 12.0 17.0 30.0 Max. dosing capacity [gph] [l/h] 3.75 6.00 8.50 15.00 Max. dosing capacity with SlowMode 50 % [gph] 1.00 1.55 2.25 4.00...
  • Page 12: Signal Output

    Signal input 7.5-16 12-10 17-7 30-4 Min. pulse length [ms] Max. pulse frequency [Hz] 1000 Impedance at 0/4-20 mA analog input [Ω] Accuracy of analog input (full-scale value) ± 0.5 Min. resolution of analog input [mA] 0.007 Max. resistance in level/pulse circuit [Ω] 1000 The Debounce function is activated by default and must be deactivated to achieve the maximum pulse frequency.
  • Page 13: Dimensions

    4.2 Dimensions G 5/8” Dimensions are provided in mm. Pump type [mm] [mm] [mm] [mm] [mm] DDA 7.5-16 46.5 DDA 12-10 / 17-7 200.5 39.5 DDA 30-4 204.5 35.5 38.5...
  • Page 14: Assembly And Installation

    5. Assembly and installation 5.2 Pump assembly Install the pump in such a way that the plug can easily be 5.1 Installation requirements reached by the operator during operation. WARNING This enables the operator to separate the pump from the Chemical hazard power supply quickly in case of emergency.
  • Page 15: Hydraulic Connection

    The dosing head may contain water from the factory check. If you switch and a multifunction valve on a Grundfos tank. want to dose media that should not come into contact with water, dose another medium beforehand.
  • Page 16: Electrical Connection

    5.4 Electrical connection WARNING Electric shock Death or serious personal injury ‐ All electrical connections must be carried out by a qualified electrician in accordance with local regulations. ‐ The supply voltage must correspond to the values indicated on the nameplate. ‐...
  • Page 17 5.4.1 Signal connections ► Input: Analog, External stop, Pulse Pins Function 1/brown 2/white 3/blue 4/black 5/yellow/green Analog GND / (-) mA (+) mA External stop Pulse Relay outputs Pins Function 1/brown 2/white 3/blue 4/black Relay 1 Relay 2 Ethernet RJ45 Pins Function 1/green/white...
  • Page 18: Startup

    6.2 Starting up the pump WARNING Chemical hazard Death or serious personal injury Before starting up the pump, check in the Grundfos GO ‐ The de-aeration hose must be connected correctly and app whether software updates are available. inserted into a suitable tank.
  • Page 19: Calibrating The Pump

    The pump is calibrated. cursor counter-clockwise. Related information If the pump is operated via the Grundfos GO app, the click wheel cannot be used for navigating through the menus. To be able 7.14.2 AutoFlowAdapt to navigate through the menus again, turn the click wheel and 7.16 Calibration...
  • Page 20: Navigation

    Ready The operating state of the pump is indicated by a symbol and the display colour. If the pump is connected to the Grundfos GO app, the display STOP colour is blue, independent from the operating state. Diaphragm position "out"...
  • Page 21: Grundfos Go

    Software updates can be made via the Grundfos GO app. Remaining batch duration The pump settings can be saved in the Grundfos GO app on the smartphone. The settings can be recalled there and then loaded into another pump. For example, a developer can configure the pump and an operator can load the settings into the pump.
  • Page 22 Operating hours • Name Accumulated operating hours (pump switched on) - The pump name can be changed via Grundfos GO. Motor runtime • Date, time Accumulated motor runtime in hours •...
  • Page 23: Language

    Check all the pump settings after any change in the Settings menu: 7.8 Language • Language On delivery, the menu language is set to English. In the Settings > Language menu, you can set the desired language. • Analog output - Analog scaling •...
  • Page 24: Operation Mode

    7.10 Operation mode Setting range Type CAUTION [l/h] [gph] Automatic startup DDA 7.5-16 0.0025 - 7.5 0.0007 - 2.0 Minor or moderate personal injury DDA 12-10 0.012 - 12 0.0031 - 3.1 ‐ When changing the operation mode, the pump can start automatically.
  • Page 25 ≥ 19.8 B(I2/Q2) The relation of the analog input value and the dosing flow, as shown in the table, can be set in the Grundfos GO app in Advanced settings > Analog input border. I [mA] If the analog input value in operation mode 4-20mA falls below 2 mA, an alarm is displayed and the pump stops.
  • Page 26 7.10.4 Batch • If Continue after interrupt is activated, the pump stops dosing and goes to operating state "Ready" in the event In the Batch mode, the pump doses the set Batch volume in the of an interruption (Alarm, External stop). The remaining set Batch duration.
  • Page 27 (UTC+1). The pump time can be adjusted to the local time one or several week days. For the Batch volume setting range, by activating Set automatically in the Grundfos GO app. If Set see section Batch. automatically is activated in the Grundfos GO app, the daylight saving time is adjusted automatically.
  • Page 28: Max. Capacity

    7.11 Max. capacity 7.13 Stop after power failure Each time the power supply is switched on, a reference movement Max. capacity impacts your settings. Save your settings is performed. With the reference movement, the pump identifies the before you set Max. capacity. exact diaphragm position to ensure accurate dosing.
  • Page 29: Flowcontrol Active

    7.14 FlowControl active FlowControl active works with a maintenance-free sensor in the dosing head. During the dosing process, the sensor measures the This section applies to the FCM control variant. current pressure and continuously sends the measured value to the The dosing process can be monitored by the FlowControl active microcontroller in the pump.
  • Page 30 7.14.1 FlowControl 7.14.3 Pressure monitoring This section applies to the FCM control variant. This section applies to the FCM control variant. The FlowControl function is set in the Settings > FlowControl A pressure sensor monitors the pressure in the dosing head. If the active >...
  • Page 31: Auto Deaeration

    5. Remove the suction line and the suction valve. 7.15 Auto deaeration Make sure the returning liquid is safely collected. If degassing media are dosed, air pockets can form in the dosing Calibrating the pressure sensor while the suction valve is head during breaks in dosing.
  • Page 32: Display

    The app is free of charge and available for iOS and Android devices. 1. Open the Grundfos GO app on your device. Make sure that Bluetooth is enabled. Your device must be within reach of the product to establish If Dashboard screen is selected, the screen is split and shows the Bluetooth connection.
  • Page 33 Read the documentation delivered with the CIU and CIM prior to installation and startup. Read the documentation delivered with the CIU and CIM The pump can be integrated into different networks with a Grundfos prior to installation and startup. Communication Interface Unit (CIU) equipped with one of the following Communication Interface Modules (CIM): In Settings >...
  • Page 34: Time

    Changing the time can lead to over- or underdosing and thus to an increase or decrease in concentration. ‐ If Set automatically is selected in the Grundfos GO app, the time is synchronised between the app and the pump. This applies also to the daylight saving time.
  • Page 35: Basic Settings

    • Weekly schedule saved configuration. Older memory data is overwritten. • Start time Multiple settings can be stored in the Grundfos GO app • On time (duration). and then transferred to several pumps. See also section Timer Week. In the Grundfos GO app, the following options are available: Related information •...
  • Page 36: Service

    For service kits and spare parts, see the Service Kit Catalogue on the Grundfos Product Center. Find the Service Instructions manual (93079510) on www.grundfos.com. Contact your Grundfos service partner if you have any questions. 8.1 Maintenance schedule Motor runtime Time interval...
  • Page 37: Dosing Head Overview

    8.4 Dosing head overview When dosing crystallising liquids, the drain opening can be blocked by crystallisation. If the pump is not taken out of operation immediately, a pressure can build up between the diaphragm and the safety diaphragm. The pressure can press dosing liquid through the safety diaphragm into the pump housing.
  • Page 38: Replacing The Battery In The Cube Front

    If dosing liquid has entered the pump housing: Battery type CR2032 (3 V). • Send the pump to Grundfos for repair. Observe section Repairs. The positive pole (+) must be at the top. • If a repair is not economically justifiable, dispose of the pump.
  • Page 39: Replacing The Power Cable

    • Install spring-loaded valves on section Diaphragm leakage. the dosing head. If the above requirements are not met, Grundfos may refuse to The calibration is incorrect. • Calibrate the pump. accept delivery of the pump. The shipping costs will be charged to See section Calibrating the the sender.
  • Page 40: Faults With Error Messages

    9.1.3 Irregular dosing Cause Remedy Cause Remedy - If a CIM ID is displayed, the CIM module is not The valves on the dosing head • Tighten up the valves. supported. Use another are leaky or blocked. • Replace the valves, if CIM module that is necessary.
  • Page 41 9.2.5 Air bubbles warning Cause Remedy The Air bubbles warning icon is shown on the display: See section Signal connections. • Check the contact setting (NO or NC). Cause Remedy Related information The suction line is leaky or • Check the suction line. Repair 5.4.1 Signal connections broken.
  • Page 42 (93079510). • Replace the valve, if The gear is damaged. • Arrange for repair of the gear. necessary. Contact your Grundfos See section Service. service partner. See the Service Instructions There is a hall sensor failure. • Contact your Grundfos manual (93079510).
  • Page 43: Decommissioning

    1. Use the public or private waste collection service. check the indicated current. • If the indicated current is 2. If this is not possible, contact the nearest Grundfos company or still 21.5 mA, contact your service workshop. Grundfos service partner.
  • Page 44: Limited Consumer Warranty

    For New Jersey there is no prohibition on returning a defective product at a purchaser’s cost. If Grundfos is required by applicable State law to pay for the cost of shipment under applicable State law, then a purchaser should contact a Grundfos Authorized Service Partner to arrange for shipment.
  • Page 45 Para el caso de productos que no sean de consumo, consulte los términos de la garantía de Grundfos definidos en la cláusula 10 de los términos y condiciones de venta de productos y servicios de Grundfos para los EE. UU., disponibles en https://www.grundfos.com/legal/grundfos-customer-terms/usa-grundfos-general-terms-for-sales-of-products-and-services.
  • Page 46: Limited Manufacturer's Warranty

    (excluding the application of any Grundfos original spare parts); • accidental or intentional damage or misuse of the Products or services by the Purchaser or a third party (not acting on Grundfos’ behalf); or •...
  • Page 47: Garantie Limitée Du Fabricant

    Produit (« Période de garantie »). Lors de l'achat d'un Produit Grundfos en ligne, il est important de vérifier la date de fabrication et la durée de la garantie auprès du vendeur, car le Produit pourrait ne plus être couvert par cette garantie limitée du fabricant.
  • Page 48: Open-Source Software License Terms

    Open-source software license terms 1. MIT License Json maker Copyright (c) 2018 (https://github.com/rafagafe/json-maker) Permission is hereby granted, free of charge, to any person obtaining a copy of this software and associated documentation files (the "Software"), to deal in the Software without restriction, including without limitation the rights to use, copy, modify, merge, publish, distribute, sublicense, and/or sell copies of the Software, and to permit persons to whom the Software is furnished to do so, subject to the following conditions: The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software.
  • Page 49 TERMINATION This license becomes null and void if any of the above conditions are not met. DISCLAIMER THE FONT SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT OF COPYRIGHT, PATENT, TRADEMARK, OR OTHER RIGHT.
  • Page 50: Safety Declaration

    Safety declaration 1. Safety declaration • Please copy, fill in and sign this sheet and attach it to the product returned for service. • Fill in this document using English or German language. Fault description • Please give a short description of the fault and indicate if the diaphragm is damaged: Declaration We hereby declare that this product is free from hazardous chemicals, biological and radioactive substances: Type designation (see nameplate):...
  • Page 51 Unit 1, Ground floor, Siu Wai industrial Turkey www.ba.grundfos.com Centre GRUNDFOS Pumps NZ Ltd. GRUNDFOS POMPA San. ve Tic. Ltd. Sti. E-mail: grundfos@bih.net.ba 29-33 Wing Hong Street & 68 King Lam 17 Beatrice Tinsley Crescent Gebze Organize Sanayi Bölgesi Street, Cheung Sha Wan...
  • Page 52 92881338 11.2024 ECM: 1375758 www.grundfos.com...