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1.
GENERAL INTRODUCTION ...................................................... 1
1.1. Document Purpose ................................................................... 1
1.2. Product Purpose ....................................................................... 1
2.
INSTALLATION ............................................................................ 2
2.1. Inspecting the Product .............................................................. 2
2.2. Following and Using Safety Precautions.................................. 2
2.3. Obtaining Tools and Equipment ............................................... 2
2.4. Mounting the Kit ....................................................................... 2
3.
TECHNICAL ASSISTANCE AND REPAIR SERVICE ........... 10
4.
WARRANTY & CUSTOMER SERVICE ................................... 10
5.
SPECIFICATIONS ....................................................................... 10
1. GENERAL INTRODUCTION
1.1. Document Purpose
This document provides general information for the 97-002494-A retrofit
kit for the Charles Industries SH60-702018 radio shroud. Figure 1 shows
the kit components. Mounting hardware is not shown.
Hereafter, the Charles 97-002494-A retrofit kit will be referred to
as the "kit." The SH60-702018 radio shroud will be referred to as
the "SHRD60."
1.2. Product Purpose
The kit consists of a set of brackets to be installed in the SHRD60. The
brackets support (1) Ericsson 8863 radio, (1) Ericsson 4455 radio, (1)
Ericsson 6304 power supply, (2) CommScope CBC1726T-4310
diplexers, and (1) Nokia POD-8 multiplexer. All equipment is customer
supplied.
©Copyright 2024 Charles Industries LLC. All rights reserved.
Availability of features and technical specifications herein are subject to change without notice.
Charles is a registered trademark of Charles Industries.
Charles Retrofit Kit
97-002494-A
General Description and Installation
-NOTE-
2
Printing, September 30, 2024
nd
LARGE HEAT
DEFLECTOR PANEL
SMALL HEAT
DEFLECTOR PANEL
4455
MOUNTING
BRACKET
OFFSET
BRACKET
HINGED
BOTTOM
PLATE
BOTTOM
BACK PLATE
Figure 1
Kit Components
LT-97-002494
HANGING BRACKET
BACK PLATE
HANGING BRACKET
MOUNTING PLATE
(2) HANGING
BRACKETS
(2) DAC FANS
POWER
SUPPLY
MOUNTING
BRACKET
MULTIPLEXER
MOUNTING
BRACKET
DIPLEXER
MOUNTING
BRACKET
THERMOSTAT
Page 1 of 10
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Summary of Contents for Amphenol Charles 97-002494-A
- Page 1 Mounting hardware is not shown. MULTIPLEXER HINGED -NOTE- MOUNTING BOTTOM BRACKET PLATE Hereafter, the Charles 97-002494-A retrofit kit will be referred to as the “kit.” The SH60-702018 radio shroud will be referred to as the “SHRD60.” DIPLEXER MOUNTING BOTTOM 1.2. Product Purpose BRACKET BACK PLATE The kit consists of a set of brackets to be installed in the SHRD60.
-
Page 2: Installation
LT-97-002494 2. INSTALLATION 2.1. Inspecting the Product The kit is shipped in a carton. Unpack the unit and dispose of the packaging material. -INSPECTION NOTE- Visually inspect the unit for damages prior to installation. If the equipment was damaged in transit, immediately report the extent of the damage to the transportation company. - Page 3 LT-97-002494 2.4.2. Remove Ground Bar The new configuration requires moving the ground bar to a new location. At this time, remove the ground bar and set aside, saving the mounting hardware for later installation (Figure 3). 2.4.3. Bottom Back Plate Place the bottom back plate against the central spine.
- Page 4 LT-97-002494 2.4.5. 4455 Mounting Bracket MARK 3 HOLES Position the 4455 mounting bracket as shown in FOR DRILLING Figure 6 (12.50” from the bottom of the SHRD60, 2.20” from the left side flange). Mark the locations of the three holes indicated in Figure 6 Use a 5/16”...
- Page 5 LT-97-002494 2.4.8. Fans The kit includes two direct air cooling (DAC) fans with finger guards. Install the fans on the bottom plate using the long screws provided (four screws per fan, Figure 9). SECURE FANS USING LONG SCREWS 2.4.9. Lower Diplexer (4 SCREWS PER FAN) Attach one of the diplexers to the diplexer mounting bracket as shown in Figure 10.
- Page 6 LT-97-002494 2.4.11. Secure Hinged Leg Pivot the hinged leg of the bottom plate into its vertical position. Secure in place using one 1/4-20 hex screw, lock washer, and flat washer (Figure 13). 2.4.12. Large Heat Deflector Panel Position the large heat deflector panel as shown in Figure 14. The large cutout on the lower half of the panel fits around the removable cover panel on the SHRD60 central spine.
- Page 7 LT-97-002494 2.4.13. Power Supply Attach the power supply to the power supply mounting bracket. Then install this assembly onto the studs as shown in Figure 15. The upper holes on the bracket use the studs on the bottom of the deflector panel, and the lower holes use the studs on the 4455 bracket. Secure using four 1/4-20 Keps nuts.
- Page 8 LT-97-002494 2.4.16. Small Heat Deflector Panel Install the small deflector panel on the leftmost section of the large deflector panel (Figure 18). Secure using three 1/4-20 Keps nuts. 2.4.17. Upper Diplexer Install the remaining diplexer on the angled section of the large heat deflector panel. Secure using four 1/4-20 hex screws with flat washers (Figure 19).
- Page 9 LT-97-002494 Attach the mounting plate to the studs on the back plate using five 1/4-20 Keps nuts (Figure 21). Attach the two hanging brackets to the back of the 8863 radio using customer supplied hardware. Hang the hanging brackets from the mounting plate. Secure the brackets in place by tightening the 10-32 screws on the bottom of each hanging bracket (Figure 22).
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Page 10: Warranty And Customer Service
LT-97-002494 2.4.20. Complete the Installation The complete kit installation is shown in Figure 24. ERICSSON 8863 RADIO 3. TECHNICAL ASSISTANCE AND REPAIR SERVICE COMMSCOPE CBC1726T-4310 For questions on product repair or if technical assistance is required, contact DIPLEXER Charles Technical Support. 847-806-8500 ERICSSON 4455 RADIO (email)
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