Schwinn 470i Service Manual
  1. Manuals
  2. Brands
  3. Schwinn Manuals
  4. Elliptical Trainer
  5. 470i
  6. Service manual
Schwinn 470i Service Manual

Schwinn 470i Service Manual

Elliptical fitness machine
Hide thumbs Also See for 470i:
Table of Contents

Advertisement

Quick Links

Download this manual

Table of Contents

Mechanical Procedures
Belt Tension Adjustment
Part Replacement
Nautilus, Inc., www.nautilusinternational.com | 18225 NE Riverside Parkway, Portland, OR 97230 USA | © 2013 Nautilus, Inc. | ® indicates trademarks
registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Polar® and MyFitnessPal® are
trademarks of their respective owners .
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
Schwinn
470i/470/Journey 4.5 (Model Year 2013) Elliptical
®
Fitness Machine Service Manual
2
3
3
3
4
5
6
6
7
8
10
12
13
15
16
16
19
22
22
Static Handlebar Assembly and Water Bottle Holder 24
Pedals and Legs
Roller Wheel Disc (older models only)
Front Stabilizer
Rail Assembly
Data Cable in the Mast
Lift Motor Wire in the Mast
Incline Adjuster Assembly
Motor Control Board (MCB)
Lift Motor
Drive Belt and Flywheel Assembly
Belt Tensioner Assembly (Idler Assembly)
RPM Sensor (Speed Sensor)
1
Service Manual
8008025.090116.B
26
29
31
33
35
39
44
48
52
56
58
61
65
69
74
77
79
81

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 470i and is the answer not in the manual?

Questions and answers

Robby
June 20, 2025

The bolt that holds the right foot pedal is missing. How do I get a replacement?

User image 68559a354b1b9
0

Related Manuals for Schwinn 470i

Summary of Contents for Schwinn 470i

  • Page 1: Table Of Contents

    Schwinn 470i/470/Journey 4.5 (Model Year 2013) Elliptical Service Manual ® Fitness Machine Service Manual 8008025.090116.B Table of Contents Important Safety Instructions Static Handlebar Assembly and Water Bottle Holder 24 Safety Warning Labels and Serial Number Upper and Lower Handlebar Arms...

  • Page 2: Important Safety Instructions

    NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance of the Schwinn 470i, 470 and Journey 4.5 Elliptical Fitness Machines. ® If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 3: Safety Warning Labels And Serial Number

    Safety Warning Labels and Serial Numbers REVISION 001210 • Read, understand and obey all warnings on this machine. • Keep children away. • Not intended for use by anyone under 14 years of age. • Prior to use, read and understand the Owner’s Manual.

  • Page 4: Specifications

    DO NOT dispose of this product as refuse. This product is to be recycled. For proper disposal of this product, please follow the prescribed methods at an approved waste center. 470i Maximum User Weight: 136 kg ( 300 lbs. ) Machine Weight: 76.5 kg ( 168.7 lbs.

  • Page 5: Maintenance

    Maintenance Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is required to do the necessary tasks. Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that regular maintenance is done.

  • Page 6: Moving The Machine

    Moving the Machine The machine may be moved by one or more persons depending on their physical abilities and capacities. Make sure that you and others are all physically fit and able to move the machine safely. Remove the power cord. Use the Transport Handle to carefully lift the machine onto the transport rollers.

  • Page 7: Connectivity

    Track Your Results at www.schwinnconnect.com Take advantage of the Schwinn Connect™ website to see your progress over time and share your data with MyFitness- . Review your workouts and results away from the machine when convenient for you. The Schwinn Connect™ web- ®...

  • Page 8: Troubleshooting

    Troubleshooting Condition/Problem Things to Check Solution No display/partial display/ Check electrical (wall) Make sure unit is plugged into a functioning wall outlet. unit will not turn on outlet Check connection at front Connection should be secure and undamaged. Replace of unit adapter or connection at unit if either are damaged.
  • Page 9 Condition/Problem Things to Check Solution Resistance does not Check Console Check for visual sign that Console is damaged. Replace Con- change (machine turns on sole if damaged. and operates) Check data cable integrity All wires in cable should be intact. If any are visibly crimped or cut, replace cable.

  • Page 10: Console Service Mode

    Condition/Problem Things to Check Solution Check foot assemblies, Manually move foot, leg, and handlebar assemblies to isolate leg assemblies, handlebar sound. Replace part making sound. assemblies Check for loose hardware Tightly secure all hardware on the Stabilizers and the base of the Console Mast.
  • Page 11 Push OK to set. The Console display shows the Machine Type prompt with the current setting. This menu option appears in the x30 series console only (not the x70 series consoles). Push the Increase/Decrease buttons to change between “BIKE” and Elliptical (“ELIP”). Push OK to set.

  • Page 12: Maintenance Parts Exploded View

    Maintenance Parts Exploded View Your machine may differ. Use only as a guide. Console Leg, Right Servo Motor Heart Rate Cable, Upper Shroud Cap Brake Assembly Handlebar, Static Shroud, Upper GG Power Inlet Console Cable, Upper Console Cable, Lower Flywheel Arm Pivot Rod Motorized Lift Cover Motor Control Board (MCB)

  • Page 13: Electrical Layout

    Electrical Layout SCH 470i Wiring Diagram Console Contact Heart Rate (CHR) sensor Lift motor wire, 5Pin HR cable, 4Pin I/O (Data) cable, 12Pin Lift motor potentiometer cable, 3Pin Servo control cable, 9VDC, 2Pin CCW CW Lift motor Power inlet cable, 3Pin...
  • Page 14 SCH 470 Wiring Diagram Console Contact Heart Rate (CHR) sensor Lift motor wire, 5Pin HR cable, 4Pin I/O (Data) cable, 12Pin Lift motor potentiometer cable, 3Pin Servo control cable, 9VDC, 2Pin CCW CW Lift motor Power inlet cable, 3Pin cable Servo motor, 3V Lift motor, 120V RPM sensor...

  • Page 15: Replacement Procedure Skill Level

    Motor Control Board (MCB) Power inlet (line) Power inlet (neutral) Lift motor common (neutral) Lift motor CW (line) Lift motor CCW (line) Lift motor position potentiometer Servo control Lift motor wire (to Console) The MCB shown is on an E626 machine. REPLACEMENT PROCEDURE SKILL LEVEL Level I : Low - very little mechanical knowledge or exposure.
  • Page 16 430i/470i/430/470/Journey 4.0/4.5 Elliptical Skill Level: II Fitness Machines 8008023.090116.B NOTICE: This document provides instructions for the adjustment of the Drive Belt tension on the Schwinn 430i/470i/430/470/ ® Journey 4.0 /4.5 Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 17 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine.
  • Page 18 To adjust the nuts (C) on the Tensioner Assembly (A), use a 10mm open end wrench to hold the bolt (B) steady and turn the nuts with a second 10mm open end wrench. When the tension is correct, tighten the nuts (C) against the Tensioner Bracket (D) to hold the bolt (B) and the Tensioner Assembly (A) in position.

  • Page 19: Set The Brake Tension (Calibration)

    ® 430i/470i/430/470/Journey 4.0/4.5 Elliptical Fitness Machines Skill Level: III 8008024.090116.B NOTICE: This document provides instructions for the calibration of the Brake tension on the Schwinn 430i/470i/430/470/Journey ® 4.0/4.5 Elliptical Fitness Machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 20 NOTICE: It is necessary to remove the shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. Note: Your machine may not match the image. For reference only. Disconnect and reconnect the AC Adapter from the wall outlet to turn the power off and on. Push QuickStart and verify that the console shows that the default resistance level is 4.
  • Page 21 To adjust the Brake tension, loosen the 2 hex head bolts (C) and move the Servo Motor assembly (D) until the closest point on the Brake Magnet (A) is within 3.0 mm (1/8”) of the Flywheel (B). Tighten the bolts. Note: If the cardboard is not 3mm (1/8”) thick, you can use the pages of a paperback book to measure the gap.
  • Page 22 ® (Model Year 2013) Elliptical Fitness Machines Skill Level: I 8008045.090116.B NOTICE: This document provides instructions for the replacement of the Console on the Schwinn 470i, 470 and Journey 4.5 Elliptical fitness ® machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 23 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
  • Page 24 470i/470/Journey4.5 Elliptical Fitness Machines Skill Level: II ® 8008046.090116.B NOTICE: This document provides instructions for the replacement of the Static Handlebar Assembly on the Schwinn 470i, 470 and Journey 4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 25 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
  • Page 26 ® Skill Level: II Fitness Machines 8008028.090116.B NOTICE: This document provides instructions for the replacement of the Upper and Lower Handlebar Arms on the Schwinn 430i/470i/ ® 430/470/ Journey 4.0/4.5 Elliptical fitness machine. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 27: Console

    5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location. Note: Your machine may not match the image. For reference only. 1. 470/470i only—loosen and remove the 4 screws from the Handlebar Shrouds. Remove the Handlebar Shrouds and set them safely aside.
  • Page 28 5. 430i only—using a small Flathead screwdriver, pry the Caps from the Lower Handlebar Arms. 13 mm 6. Using a 13 mm wrench, remove the hard- ware from the Lower Handlebar Arms and the Arm Pivot. Remove the Handlebar Arms and set them safely aside.
  • Page 29 ® 430i/470i/430/470/Journey 4.0/4.5 Elliptical Fitness Machines Skill Level: II 8008029.090116.B NOTICE: This document provides instructions for the replacement of the Pedals and Legs on the Schwinn 430i/470i/430/470/Journey 4.0/4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 30 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
  • Page 31 ® 430i/470i/430/470/Journey 4.0/4.5 Elliptical Fitness Machines Skill Level: II 8008030.090116.B NOTICE: This document provides instructions for the installation of the Roller Wheel Plates on the Schwinn 430i/470i/430/470/Journey 4.0/4.5 ® Elliptical fitness machines. This procedure only applies to older models. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 32 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
  • Page 33 ® 430i/470i/430/470/Journey 4.0/4.5 Elliptical Fitness Machines Skill Level: II 8008031.090116.B NOTICE: This document provides instructions for the replacement of the Front Stabilizer on the Schwinn 430i/470i/430/470/Journey 4.0/4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 34 Note: Your machine may not match the image. For reference only. NOTICE: This procedure requires two or three people. 470/470i/Journey 4.5 only—loosen and remove the 4 screws from the Handlebar Shrouds. Remove the Handlebar Shrouds and set them safely aside.
  • Page 35 ® 470i/470/Journey 4.5 Elliptical Fitness Machines Skill Level: II 8008047.090116.B NOTICE: This document provides instructions for the replacement of the Rail Assembly on the Schwinn 470i, 470 and Journey 4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 36 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.

  • Page 37: Upper And Lower Handlebar Arms

    Using a 6mm hex key and a 13 mm wrench, remove the 2 indicated bolts from the Lower Handlebar Arms and Ped- als. Set the hardware safely aside for reassembly. Be aware that the Handlebar Arms will be loose and may pivot when the hardware is removed. This step may require two people.
  • Page 38 Using a 6mm hex key, remove the 4 bolts that attach the Incline Adjuster to the Rail Assembly. Set the hardware safely aside for reassembly. Place a static object (like a book or box) under the back of the main frame but not under the Rail Assembly. The static object should not be compressible.
  • Page 39 ® Skill Level: II 470i/470/Journey 4.5 Elliptical Fitness Machines 8008048.090116.B NOTICE: This document provides instructions for the replacement of the Shrouds on the Schwinn 470i, 470 and Journey 4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 40: Shrouds

    To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
  • Page 41 Using a 6mm hex key, loosen and remove the indicated hardware from the Legs, and set it safely aside for reassembly. On each side of the machine, remove the Leg and Pedal together from the Rail Assembly and set them safely aside for reassembly.
  • Page 42 Using a 14mm socket and ratchet, remove the Lock Nut from the Crank Arm with Plastics. Crank arm assembly shown is on an E616 elliptical. Thread the Crank Puller into the Crank Arm with Plastics. When the Crank Puller is in the correct position, only 1-2 threads on the outer portion (CP2) of the Crank Puller should show.
  • Page 43 12. Using a #2 Phillips screwdriver, remove the 4 screws (*) that secure the Right Shroud. Remove the bottom screws first, and then the top screws. Slowly remove the Right Shroud. (X4) If you are replacing the Motorized Lift Cover (A)— loosen and remove the hardware (C) that attaches the Incline Adjuster Assembly (B) to the Rail Assembly (D), using the 6mm hex key.
  • Page 44 ® Skill Level: II 470i/470/Journey 4.5 Elliptical Fitness Machine 8008049.090116.B NOTICE: This document provides instructions for the replacement of the Console Mast on the Schwinn 470i, 470 and Journey 4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 45 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
  • Page 46 Using a 6 mm hex key, remove the 3 indicated bolts and remove the Static Handlebar. Set the hardware and Static Handlebar safely aside for reassembly. NOTICE: Do not crimp the Heart Rate Cable when removing the Static Handlebar. Water bottle holder not shown for clarity Using a 6mm hex key and a 13 mm wrench, remove the 2 indicated bolts from the Lower Handlebar Arms and Pedals.

  • Page 47: Console Mast

    Bend the edges of the Top Shroud to disengage the inside tabs from the Main Assembly, and slide the Mast Boot and Top Shroud up the Mast. Remove the hardware (indicated) from the Mast. Gently pull the Mast out and disconnect the cables. Set the hard- ware and Top Shroud safely aside for reassembly.
  • Page 48 470i/470/Journey 4.5 Elliptical Fitness Machines Skill Level: II ® 8008050.090116.B NOTICE: This document provides instructions for the replacement of the Data Cable in the Console Mast on the Schwinn 470i, ® 470 and Journey 4.5 Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 49 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
  • Page 50 Using a 6 mm hex key, remove the 3 indicated bolts and remove the Static Handlebar. Set the hardware and Static Handlebar safely aside for reassembly. NOTICE: Do not crimp the Heart Rate Cable when removing the Static Handlebar. Water bottle holder not shown for clarity Using a 6mm hex key and a 13 mm wrench, remove the 2 indicated bolts from the Lower Handlebar Arms and Pedals.
  • Page 51 Bend the edges of the Top Shroud to disengage the inside tabs from the Main Assembly, and slide the Mast Boot and Top Shroud up the Mast. Remove the hardware (indicated) from the Mast. Gently pull the Mast out and disconnect the cables. Set the hard- ware and Top Shroud safely aside for reassembly.
  • Page 52 Skill Level: II ® 8008051.090116.B NOTICE: This document provides instructions for the replacement of the Lift Motor Wire in the Console Mast on the Schwinn ® 470i, 470 and Journey 4.5 Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 53 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine. Place the power cord in a secure location.
  • Page 54 Using a 6 mm hex key, remove the 3 indicated bolts and remove the Static Handlebar. Set the hardware and Static Handlebar safely aside for reassembly. NOTICE: Do not crimp the Heart Rate Cable when removing the Static Handlebar. Water bottle holder not shown for clarity Using a 6mm hex key and a 13 mm wrench, remove the 2 indicated bolts from the Lower Handlebar Arms and Pedals.
  • Page 55 Bend the edges of the Top Shroud to disengage the inside tabs from the Main Assembly, and slide the Mast Boot and Top Shroud up the Mast. Remove the hardware (indicated) from the Mast. Gently pull the Mast out and disconnect the cables. Set the hard- ware and Top Shroud safely aside for reassembly.
  • Page 56 Schwinn 470i/470/Journey 4.5 Elliptical Fitness Machine ® 8008052.090116.B NOTICE: This document provides instructions for the replacement of the Incline Adjuster Assembly on the Schwinn 470i, 470 ® and Journey 4.5 Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 57 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
  • Page 58 ® 430i/470i/430/470/Journey 4.0/4.5 Elliptical Fitness Machines Skill Level: III 8008036.090116.B NOTICE: This document provides instructions for the replacement of the Brake Assembly on the Schwinn 430i/470i/430/470/Journey 4.0 /4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 59: Brake Assembly

    NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It may be necessary to adjust the brake tension at the end of this procedure. Refer to the “Set the Brake WA R N I N G Tension”...
  • Page 60 If necessary, refer to the “Set the Brake Tension” procedure. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
  • Page 61 470i/470/Journey 4.5 Elliptical Fitness Machines Skill Level: III ® 8008053.090116.B NOTICE: This document provides instructions for the replacement of the Servo Motor on the Schwinn 470i, 470 and Journey 4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 62 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It may be necessary to adjust the brake tension at the end of this procedure. Refer to the “Set the Brake WA R N I N G Tension”...
  • Page 63 Tie the length of string to the end of the lower Console Cable (G) at the top of the Mast mount. Remove the zipties that attach the lower Console Cable to the Frame. Pull the cable and string down through the hole (H) on the side of the Frame so that the string extends through the Frame.
  • Page 64 11. Installation is the reverse procedure. Adjust the new Servo Motor to same position recorded in Step 3. NOTICE: Do not touch the Potentiometer (N). Do not crimp any cables. 12. Tie the end of the string at the hole (H) in the Mast to the end of the Console Cable (G) on the new Servo Motor (A).
  • Page 65 470i/470/Journey 4.5 Elliptical Fitness Machines Skill Level: III ® 8008054.090116.B NOTICE: This document provides instructions for the replacement of the Motor Control Board (MCB) on the Schwinn 470i, 470 ® and Journey 4.5 Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 66 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. WA R N I N G It may be necessary to adjust the brake tension at the end of this procedure. Refer to the “Set the Brake Tension”...
  • Page 67 Disconnect the cables from the Motor Control Board after noting their locations. E - Lift Note: Be sure to note where all cables attach for re- motor assembly. ground Using a #2 Phillips screwdriver, remove the 2 indicated screws (C1, C2) that attach the MCB assembly to the Frame. Remove old MCB assembly, and install the new MCB assembly.
  • Page 68 Reassembly is the reverse procedure. Secure the cables with zipties (as noted in Step 2). NOTICE: Do not crimp the cables. 10. If the Mast, Static Handlebar, Console and Top Shroud were removed in Step 2, reinstall them. (Refer to the “Replace the Shrouds”...
  • Page 69 470i/470/Journey 4.5 Elliptical Fitness Machines Skill Level: III ® 8008055.090116.B NOTICE: This document provides instructions for the replacement of the Lift Motor on the Schwinn 470i, 470 and Journey 4.5 ® Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 70: Servo Motor

    NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. WA R N I N G To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from D A N G E R the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
  • Page 71 Using a #2 Phillips screwdriver, remove the top screw (C1) to free the Lift Motor ground wire (E). Hand tighten the top screw to hold the MCB assembly (C) in position on the E - Lift Frame until reassembly. motor ground Disconnect the Lift Motor cable (E) from the Motor Control Board after noting the connector locations.
  • Page 72 Using the 18mm socket and wrench and 18mm open end wrench, loosen and remove the hex head bolts (K) that attach the Incline Adjuster (J) assembly to the Lift Motor shaft (A1). Remove the hardware (L) that attaches the Lift Motor assembly (A) to the Frame.
  • Page 73 20. Adjust the nut (A2) upward away from the motor base until the holes in the nut align with the holes in the Incline Adjuster (J) bracket. Install the hex head bolts (K) to secure the bracket to the nut. 21.
  • Page 74 ® Skill Level: III Elliptical Fitness Machines 8008040.090116.B NOTICE: This document provides instructions for the replacement of the Flywheel and Drive Belt on the Schwinn 430i/470i/430/ ® 470/Journey 4.0/4.5 Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 75 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It is necessary to adjust the Drive Belt tension at the end of this procedure. Refer to the “Belt Tension Adjustment” procedure To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
  • Page 76 Turn the Drive Pulley (Item G) clockwise while forcing the Drive Belt (H) to the outside. Belt will come off of the Drive Pulley. Keep fingers out of any pinch hazards when turning the Pulleys. To remove the hardware (I) from the Flywheel (A), use the 17 mm open end wrench to hold the nut on one side steady and remove the nut on the opposite side with the 17 mm socket and wrench.
  • Page 77 ® 430i/470i/430/470/Journey 4.0/4.5 Elliptical Fitness Machines Skill Level: II 8008041.090116.B NOTICE: This document provides instructions for the replacement of the Tensioner Assembly on the Schwinn 430i/470i/430/470/ ® Journey 4.0 /4.5 Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 78 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. It is necessary to adjust the Drive Belt tension at the end of this procedure. Refer to the “Belt Tension Adjustment” procedure To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
  • Page 79 ® Skill Level: II Elliptical Fitness Machines 8008042.090116.B NOTICE: This document provides instructions for the replacement of the Speed Sensor Assembly on the Schwinn 430i/470i/430/470/Journey ® 4.0/4.5 Elliptical fitness machines. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 80 NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.
  • Page 81 Schwinn 470i/470/Journey 4.5 Elliptical Fitness Machine ® 8008056.090116.B NOTICE: This document provides instructions for the replacement of the Power Switch Assembly on the Schwinn 470i, 470 and Journey 4.5 ® Elliptical fitness machine. If you need assistance, please contact your local distributor. To find your local distributor, go to: www.nautilusinternational.com This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 82: Power Switch Assembly

    NOTICE: It is necessary to remove the Shrouds for this procedure. Refer to the “Replace the Shrouds” procedure. WA R N I N G To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from D A N G E R the wall outlet and the machine and wait 5 minutes before cleaning, maintaining or repairing the machine.

This manual is also suitable for:

470Journey 4.5

Table of Contents