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Related Manuals for AFINIA LABEL SCR22
Summary of Contents for AFINIA LABEL SCR22
- Page 1 REV. 07 USER MANUAL SCR22 / SCR35 / SCR22PL / SCR35PL Digital label finishing system WITH GRAPHTEC CE8000-40 this product is certified...
- Page 3 IMPORTANT: Please keep the original packaging in case you need to return the material. If we receive the system in non-original packaging, the warranty will be void. IMPORTANT: The latest version of the Scorpio Series www.dpr-srl.it software is available on our websites www.dpr-llc.com, section “Download”.
- Page 5 I N D E X System requirements ..................page 6 How to install outer discs ................page 6 How to install the plotter .................page 6 How to install the cutting plotter ..............page 7 Software activation ..................page 9 How to install the core holder .................page 9 How to load and operate with the lamination module ........page 10...
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Page 6: System Requirements
SYSTEM REQUIREMENTS The cutting manager works on Windows Camera usb plotter usb OS from Windows 8.1. We do not guarantee its functionality on previous versions. Not compatible with macOS systems. Cutting files: Adobe Illustrator, CorelDraw or Inkscape (PDF). Diagram connectors behind the on-off panel. -
Page 7: How To Install The Cutting Plotter
HOW TO INSTALL THE CUTTING PLOTTER 1. Click on “SetupScorpioCM...” and follow the step by step instructions to complete the installation. Please DO NOT connect the scorpio USB to your pc before the installation is complete 2. Click NEXT 3. Click NEXT 4. - Page 8 8. Click FINISH 9. Click OK 10. Click NEXT (Remove the scorpio USB 11. Click NEXT from your pc, and turn off the scorpio) 13. Wait until the sign “Update for 12. Choose the right model name of your the Graphtec CE8000-40 driver was Graphtec (CE8000-40).
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Page 9: Software Activation
Plug in the USB camera and the USB dongle, they will auto-install. If your computer already has a camera installed, we recommend disabling it. If you do not, your pc will ignore the camera on the plotter. CM Software will generate a folder in the Windows start menu. SOFTWARE ACTIVATION To activate the software you must have one of these options: - The unit’s key, which can be found attached to the plotter. - Page 10 HOW TO LOAD AND OPERATE THE LAMINATION MODULE Core Holder No. 1 > Printed roll Core Holder No. 2 > Liner roll Core Holder No. 3 > Laminate roll Load the printed roll and move it against the roll guide. Tighten the core holder. Load an empty cardboard core onto the shaft intended for laminate liner rewinding.
- Page 11 LAMINATED ROLL LAMINATED ROLL LINER ROLL INPUT ROLL Hold the laminating film with both hands, pull it through the guide rollers, center it and adhere the laminating film to the web and attach the liner onto cardboard. !PLEASE LOOK AT THE LAMINATION PATH! (PAGE 25) OPEN CLOSE...
- Page 12 LOAD THE MEDIA INTO THE PLOTTER Pull the laminated media underneath the tension arm, than pass it through the aluminium rollers, the guide can be adjusted preventing the web from rolling. Put the lever, located in the rear of the plotter, in the down position. Pull the media through the plotter and keep the media edge aligned to the alignment points.
- Page 13 4. Measure the distance in (MM) between the top of one black-mark to top of the next black-mark, key in this value in the “DISTANCE BETWEEN BLACKMARKS” box section. IMPORTANT: Working with SCR22 or SCR35 models, please open “ADVANCED BUTTON”, click on Settings and uncheck Media/Lamination Sensor option, then save and close the pop up.
- Page 14 6. Once the cut is set properly, select copy mode: ON if you desire a preset quantity of copies, or OFF to cut until the media roll is empty. 7. Working with SCR22 or SCR35 models, please open Advanced button, click on Settings and uncheck Media/Lamination Sensor option, then save and close the pop up.
- Page 15 HOW LOAD THE MATRIX REMOVER & SLITTER After you CUT TEST is successful, press “START” to cut a few labels until you think you have enough media to load onto the matrix remover. Pull the sides of the black knobs and lift up the clutch system, other black knobs will keep it open.
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Page 16: How To Load The Matrix Remover Core Holder
HOW TO LOAD THE MATRIX REMOVER CORE HOLDER WARNING: Before starting a job, always remove the waste media from the matrix remover core. Tape the matrix securely onto the cardboard core. System operating issues may occur if the above suggestions are not followed. FINISHED ROLL WASTE... - Page 17 OPEN CLOSE Slitter module has 3 positions: - Upper position (A), the blades are lifted to allow the media loading; - Middle position (B), align the blades with the edges and the center of the labels, tighten the thumb screw once the blade is in position; - Lower position (C), the blade cut the media.
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Page 18: Metal Guide Alignment
4. Cut the labels when the first “good” labels are visible; 5. Make sure the tension on all rolls is even and attach each label to the core using a waste label; 6. Feed edges trim waste into the waste basket under the hole. Press RESUME to start your finishing process. - Page 19 ERROR MESSAGGES If the plotter is not connected correctly to the computer, the following errors will be displayed at the application launch: Make sure the plotter is switched on and properly connected. In case it is turned off, please turn the plotter on and than press the button 2 on control panel and wait until the display will show “READY”...
- Page 20 CUTTING FILE SPECIFICATIONS Cut Files: Adobe Illustrator and/or Corel Draw (save as PDF file). The artwork file within the cutting shape must include a registration square black mark having a size of 4x4mm or 2x2mm. Only the cut contour lines (which must be completely vectorial and don’t contain any filling) and black mark (not needed for the blank labels) can be in the saved cut file.
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Page 21: Black-Mark Position In The Media
BLACK-MARK POSITION IN THE MEDIA cutting direction label step distance of cut line distance of black-mark from right edge: from left edge: minimum advised between minimum advised between 5mm and 10mm 5mm and 10mm HOW TO CUT BLANK LABELS If you wish to use the “blank label” feature to cut blank labels (without registration mark), please follow these steps: 1. -
Page 22: How To Update Software
HOW TO UPDATE SOFTWARE HOW TO UPDATE SOFTWARE 1. Go to Panel control. 2. Unistall Scorpio Cutting Manager. 3. Download from the website the new Cutting Manager release and run the installation. HOW TO RESTORE PLOTTER SETTINGS HOW TO RESTORE PLOTTER SETTINGS 1. - Page 23 9. Press metric. If request, do not set up 10. Lower the lever on the back and press the wireless lan on the three lines at the bottom right 11. Press “CONFIG” 12. Select “COMMAND” 13. Select “COMMAND TYPE” 14. Select GPGL. 15.
- Page 24 18. Open the Cutting manager, click on 17. Wait until on the display appears “Advanced” and then select “Init cutter”. “READY”. Click “YES” to confirm 19. Wait until “Init cutter completed” will be shown in the status bar. Plotter display will show “LABEL MEDIA” as status.
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Page 25: Media Path
MEDIA PATH LAMINATION MODULE Laminate roll Laminate roll Liner roll << to plotter << to plotter Input roll Input roll LAMINATION MODULE LAMINATION MODULE (without liner) (with liner) MATRIX REMOVER & SLITTER MODULE CAUTION: Both cardboard cores Matrix loaded must be with the same external Waste diameter. - Page 26 LAMINATION / MATRIX REMOVER & SLITTER MODULES SPEED ROTATION LAMINATION MODULE MATRIX REMOVER & SLITTER MODULE...
- Page 27 HOW TO INSTALL PRESSING ROLLER The pressing roller facilitates the matrix removal from the die-cut roll. How to install the roller: Unscrew the 10 screws on the matrix Position the matrix remover roller remover module. onto the matrix remover module and secure it properly with the 10 screws.
- Page 28 GRAPHTEC MAINTENANCE Cutter Plunger The plotter cuts using a cutter blade mounted in a plunger. There are two different plungers to suit the diameter of the cutter blade to be mounted (the 0.9 mm cutter plunger is provided as a standard accessory). Be sure to mount the cutter blade in the corresponding cutter plunger.
- Page 29 Mounting the tool 1. Loosen the tool holder screw. Tool clamper Tool holder Tool holder Loosen the screw until this protrusion comes off. 2. While pushing up the tool clamper, set the tool in the tool holder. When using with the cutting out perforation cut Move using the triangle mark in the back as a guide.
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Page 30: How To Replace The Slitter Blade
HOW TO REPLACE THE KNIFE See page 28 for the structure of the cutter plunger. 1. Turn the blade-length adjustment knob in the direction of the B arrow and pull the blade into the plunger. Scale Cutter blade moves approximately 0.1 mm turning one scale unit Scale 2. -
Page 31: How To Replace The Cutting Mat
HOW TO REPLACE THE CUTTING MAT CAUTION: Please turn off the power when replacing the cutting mat. Please move the tool carriage to “A” position allowing for ease of work. 1. Remove the cutting mat. -The cutting mat is attached to the cutting base (fig.2) -Please remove only the cutting mat from the cutting mat base from the location shown by the arrow (A) (fig.1) - After removing the cutting mat, please make sure that there is no adhesive tape... - Page 32 HOW TO CREATE THE QR CODE This feature allows system to load automatically the cut file related the job printed onto the media. Simple steps to set properly the data matrix code. - use any QR code generator. - mandatory size is 10x10mm. - printed once at the beginning of each job.
- Page 33 QR POSITION IN THE MEDIA RESPECT AREA Align the QR on the left side of the blackmark HOW TO RUN THE QR MODE The cutting manager allows you to work with QR codes, for cut different jobs on the same roll.
- Page 34 IF YOU ARE EXPERIENCING THE FOLLOWING ISSUES WITH THE ANY OF OUR SCORPIO UNITS, PLEASE FOLLOW TROUBLESHOOTING STEPS BELOW Yellow and Green LED’s simultaneously on lamination control board (Applies to all Scorpio models) Problem: Yellow and Green LED’s simultaneously on lamination control board. This will also create the following error: Cause: All Scorpio Digital Finishing Systems are equipped with two reflective sensors on the lamination module.
- Page 35 Plotter error “E01017 Hardware X Position Alarm Power off then on Problem: The plotter displays an error “E01017 Hardware X Position Alarm Power off then on”. Cause: The plotter will give you this error after starting a job in Scorpio CM and the tensioner arm was not set-up to begin with or the tensioner arm was positioned too high after turning on the lamination module.
- Page 36 Plotter error “E01019 Hardware Y Position Alarm Power off then on” Problem: The plotter displays an error “E01019 Hardware Y Position Alarm Power off then on”. Cause: This error occurs when the blade tray was moved from side to side by the user after loading the media onto the plotter and with the rear plotter lever in the up position.
- Page 37 The Media or Lamination roll might be finished, please check it. Proceed with cutting? Problem: Yellow and Green light simultaneously on lamination control board. Cause: When both the yellow and green LEDs on lamination control panel are on, it would indicate that either the media or lamination sensor have picked up and error or the sensors may be out of sync and needs to be calibrated.
- Page 38 Can’t load sensors Cause: Media/Lamination sensors might be not plugged in correctly or turned off. Fix: Check if sensors are powered up and plugged correctly into the black sensor box. Then Retry. If you do not want to keep activated the sensors, click Ignore. Error: plotter not found Cause: The plotter might be switched off or not properly connected.
- Page 39 Please forward the media to the next black-mark Cause: The starting Y position of the cut is a negative value (you can see coordinates on plotter’s display when you move the media with arrows). Keep in mind also the offset influences the starting position of the cut. So, if you start the cut at Y coordinates 0, while you have an offset Y value of -10, you will still get this error.
- Page 40 Error after opening a .pdf file Cause: - The antivirus doesn’t allow the software to open the file - The file is loaded from a server web or a remote disk. This may create issues sometimes - The file is not properly built Fix: - Add the cutting manager to your antivirus’s whitelist - Move your file to your computer...
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