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SITRANS F
Ultrasonic flowmeters
SITRANS FSS200
Installation Manual
FSS200 sensors
7ME3950
7ME3951
09/2021
A5E36255466-AF
Introduction
Safety notes
Installation overview
Installing/mounting
Connecting
Service and maintenance
Technical specifications
Dimensions and weight
Product documentation and
support
Additional Installation
Instructions
1
2
3
4
5
6
7
8
A
B
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Table of Contents
Related Manuals for Siemens SITRANS FS290
Summary of Contents for Siemens SITRANS FS290
- Page 1 Introduction Safety notes Installation overview SITRANS F Installing/mounting Ultrasonic flowmeters SITRANS FSS200 Connecting Service and maintenance Installation Manual Technical specifications Dimensions and weight Product documentation and support Additional Installation Instructions FSS200 sensors 7ME3950 7ME3951 09/2021 A5E36255466-AF...
- Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 3: Table Of Contents
Table of contents Introduction ............................7 Purpose of this documentation .................... 7 Document history ........................ 7 Preliminary Information ....................... 8 Items supplied ........................8 Required tools........................9 Checking the consignment....................10 Security information ......................10 Safety notes ............................11 Precondition for safe use....................11 Laws and directives ...................... - Page 4 Table of contents Sensor nameplate ......................45 Preparing sensor cables...................... 47 5.4.1 Sensor cable types ......................47 5.4.2 Coaxial cable ........................48 5.4.2.1 Preparing coaxial sensor cable.................... 48 5.4.2.2 Connecting coaxial cable....................49 5.4.3 Triaxial cable........................50 5.4.3.1 Preparing Triaxial sensor cable.................... 50 5.4.3.2 Connecting triaxial cables ....................
- Page 5 Table of contents Product documentation and support ....................91 Product documentation ..................... 91 Technical support....................... 92 Additional Installation Instructions ..................... 93 Direct mount ........................93 Mounting tracks for Size A and B sensors................98 Magnetic mounting ......................106 B.3.1 Pre-assembly procedures....................106 B.3.2 Preliminary procedures ....................
- Page 6 Table of contents SITRANS FSS200 Installation Manual, 09/2021, A5E36255466-AF...
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Page 7: Introduction
In order to operate an ultrasonic flowmeter, you need both transmitter Operating Instructions and sensor Installation Instructions, see Flow documentation (https:// support.industry.siemens.com/cs/products?pnid=17317&lc=en-WW). Purpose of this documentation These instructions contain all information required to commission and use the device. Read the instructions carefully prior to installation and commissioning. -
Page 8: Preliminary Information
Knowledge about process conditions and application parameters are prerequisite, including knowledge of the functional principles of these flowmeters. Further information: Siemens provides special training and other information via the Internet, including helpful installation videos. Helpful links will be listed inside this manual separately. Items supplied Note Scope of delivery may vary, depending on version and add-ons. -
Page 9: Required Tools
Introduction 1.5 Required tools Figure 1-1 Mounting frames Required tools It is helpful to have common electric and hand tools available for installation of the sensors. • For easy programming, a PC is helpful and can later be used for diagnostics and documentation. -
Page 10: Checking The Consignment
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber... -
Page 11: Safety Notes
Safety notes Precondition for safe use This device left the factory in good working condition. In order to maintain this status and to ensure safe operation of the device, observe these instructions and all the specifications relevant to safety. Observe the information and symbols on the device. Do not remove any information or symbols from the device. -
Page 12: Conformity With European Directives
Safety notes 2.2 Laws and directives US Installations only: Federal Communications Commission (FCC) rules Note • This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. -
Page 13: Use In Hazardous Locations
Safety notes 2.3 Use in hazardous locations Use in hazardous locations Qualified personnel for hazardous area applications Persons who install, connect, commission, operate, and service the device in a hazardous area must have the following specific qualifications: • They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits, high pressures, aggressive, and hazardous media. -
Page 14: Special Conditions For Safe Use
Safety notes 2.3 Use in hazardous locations 2.3.1 Special conditions for safe use Specific conditions of use - US and Canada 1. Potential risk of sparking from aluminum alloy enclosure. In Division 1 or Zone 0 installations, equipment shall be installed in such manner as to prevent the possibility of sparks resulting from friction or impact against the enclosure. -
Page 15: Installation In Hazardous Areas
Safety notes 2.4 Installation in hazardous areas Further information and instructions including approval-specific special conditions for safe use in Ex applications can be found in the certificates on the accompanying documentation disk and at Certificates. WARNING Laying of cables Risk of explosion in hazardous areas. May cause death or serious injury. Cable for use in hazardous areas must satisfy the requirements for having a proof voltage of at least 500 V AC applied between the conductor/ground, conductor/shield and shield/ground. -
Page 16: Hazardous Area Approvals
Safety notes 2.4 Installation in hazardous areas Note Important The FST020 flowmeter is not suitable for use in hazardous areas. Hazardous area approvals The device is approved for use in hazardous area according to the lists below. Specific conditions of safe use specified by each approval authority are included in the relevant certificate. "Intrinsic safety"... - Page 17 Safety notes 2.4 Installation in hazardous areas Table 2-2 FSS200 Size C and D High Precision Sensors; Entity Parameters: Ui = 17.44 V, Ii = 461 mA, Pi = 1.00 W MLFB Number Type Ci (nF) Li (uH) Temperature code 7ME3950aLbcd Liquid T5 for Ta ≤...
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Page 18: Installation Variations
Safety notes 2.4 Installation in hazardous areas Note Control drawing * See Control drawing A5E37305975A Installation variations Note Requirements for safe installation • The sensors can be installed in Zone 0, Div. 1 as Intrinsically Safe. • Standard remote installation with FST030 because the connection is certified Intrinsically Safe. -
Page 19: Installation Overview
Installation overview FST020 system The illustration below shows a typical transmitter and clamp-on sensor flowmeter configuration. ① ⑤ FST020 wall mounted transmitter Upstream sensor cable (1A) Path 1 ② ⑥ Downstream sensor cable (1B) Path 1 Sensors ③ ⑦ Power cable Sensor ports ④... - Page 20 Installation overview System overview with internal DSL The illustration below shows a typical transmitter and clamp-on sensor flowmeter configuration. You can also connect the transmitter to other ultrasonic flow sensors. ① ⑤ FST030 wall mount enclosure transmitter Sensors ② ⑥ Power cable Flow direction ③...
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Page 21: Fst030 System Overview With External Dsl
Installation overview 3.1 FST030 system overview with external DSL FST030 system overview with external DSL System overview with external DSL The illustration below shows a typical transmitter and clamp-on sensor flowmeter configuration with external DSL. You can also connect the transmitter to other flow ultrasonic sensors. Wall mount transmitter overview with external DSL, example for FSS200 Transmitter bottom view External DSL side view A... -
Page 22: System Configuration
Installation overview 3.2 System configuration Generally after deciding on the necessary flow measurements an evaluation should be done. In this way, the best economical solution can be obtained since configurations and accuracy measurement requirements can be in conflict with the overall system costs. In particular when using Clamp-on systems it’s important to perform a very detailed evaluation. -
Page 23: Installing/Mounting
Installing/mounting This chapter describes how to install the sensors. The following installation steps must be carried out: • Determine a suitable installation location for the sensors and transmitter. See Determining a location (Page 25). Note IMPORTANT This step should have been done prior to ordering the clamp-on system •... -
Page 24: Installation Safety Precautions
Note Material compatibility Siemens can provide you with support concerning selection of sensors. However, you are responisible for the selection of components. Siemens accepts no liability for faults or failures resulting from incompatible materials. Sensor installation parameters The following parameters are required for a correct sensor installation, ensuring the best possible flow measurement accuracy: •... -
Page 25: Determining A Location
Installing/mounting 4.4 Determining a location Determining a location Introduction There are a number of factors to consider when deciding on an installation location for the clamp-on sensors and transmitter. Primarily, the pipe section should remain completely full during normal operation and be in reasonable condition, without excessive corrosion (or scaling) which can interfere with ultrasound transmission into the fluid. - Page 26 Installing/mounting 4.4 Determining a location Selecting a location for the sensors 1. Locate the sensors downstream from the center of the longest available straight run. A location ten pipe diameters or greater downstream from the nearest bend will provide adequate flow profile conditions. 2.
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Page 27: Transmitter Mounting
"A" sensor to the downstream "B" sensor, whereas negative flow is in the reverse direction. Orienting the sensors Siemens recommends orienting the sensors in one of the following ways: Note IMPORTANT Avoid installing sensors on top or on the bottom of a horizantal pipe. -
Page 28: Installation Instructions
Installing/mounting 4.6 Installation instructions 1. Vertical orientation with an upwards flow in order to minimize the effect of gas / air bubbles in the media (sensors shown in Reflect Mount). Figure 4-2 Vertical installation with an upwards flow 2. Horizontal orientation with sensors shown in Reflect Mount and Direct mount. Note that flow can move in either direction. - Page 29 Installing/mounting 4.6 Installation instructions Clamp-on sensor mounting modes All though the transmitter recommends a mounting mode after analyzing your pipe and liquid data entries you can still install clamp-on sensors in the way that best suits your application and the sensor type you have purchased. ①...
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Page 30: Preparing The Pipe
Installing/mounting 4.6 Installation instructions Mounting supplies The following items will be needed to mount the sensors (most materials are supplied): • Flat blade screwdriver • Mounting frames or mounting tracks • Tape, chalk and a ruler or measuring tape • Mounting straps •... -
Page 31: Dry Film Couplant/Damping Material
Explosion hazard in case of an electric discharge. Ensure that no explosive atmosphere is present during mounting of the couplant sheet to the pipe. Siemens dry film couplant/damping material is an adhesive backed viscoelastic polymer sheet that provides excellent acoustic coupling without concern for couplant washout. For clamp-on gas applications this material effectively absorbs unwanted pipe noise to lower the minimum pressure required for flow measurement. -
Page 32: Preparing The Pipe Surface
Installing/mounting 4.6 Installation instructions Preparing the pipe surface 1. Pick a mounting location with the longest straight run. You must have easy access to at least one side of your pipe. For uninterrupted operation the mounting location must remain fully pres-surized, even at zero flow. - Page 33 Installing/mounting 4.6 Installation instructions Table 4-1 Damping material thickness for clamp-on gas systems Sensor size Kit P/N Required layers Final thickness Final thickness (in) (mm) 7ME39600 DM10 0.027 0.69 7ME39600 DM10 0.027 0.69 7ME39600 DM10 0.027 0.69 7ME39600 DM10 0.027 0.69 7ME39600 DM10 0.027...
- Page 34 Installing/mounting 4.6 Installation instructions 3. Thoroughly clean and degrease the selected pipe area with a suitable solvent (see "Cautions on the use of dry film couplant" below). 4. After determining the best sheet cutting pattern from suggestions above, mark the pipe for the starting edge of the dry couplant sheet position.
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Page 35: Mounting Sensors
Installing/mounting 4.6 Installation instructions ① ④ At least 4 inches (10.16 cm) both sides If film is applied in pieces, seam may be between, BUT NOT UNDER SENSORS. ② ⑤ Flowing pipe Mounting assemblies and straps are installed after the film ③... - Page 36 Minimum 8 inches ( 20.32 cm) wide dry film ② 2-Beam ③ 4-Beam ④ Wrap damping material all around pipe ⑤ Small pipes Note Contact Siemens Technical Services Group (1 800 275-8480) for additional recommendations on use of Dry Film Couplant/Damping Compound. SITRANS FSS200 Installation Manual, 09/2021, A5E36255466-AF...
- Page 37 (www.graceconstruction.com) for a local distributors of this roofing underlayment material. The installation and sizing of the Grace material is identical to that of Siemens damping material. Refer to table below for the recommended number in layers for each sensor size. (Operating / Installation temperature ranges can be found just below table.)
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Page 38: Sensor Dry Coupling Pad Installation Procedure
Installing/mounting 4.6 Installation instructions 4.6.3 Sensor Dry Coupling Pad Installation Procedure The following illustrates the proper procedure for installing a dry coupling pad between the sensor and pipe surface. The dry coupling pads replace the standard grease coupling supplied with the sensor. Note In some rare cases the dry pad may yield a lower than expected signal strength. -
Page 39: Initial Startup Procedure
Adhesive tape may remain on sensor and pipe after installation is complete. Tape should not protrude more than 6 mm (1/4-inch) from sensor sides. Refer to the appropriate Operating Instructions manual for the final sensor installation procedure. For additional technical support: http://www.siemens.com/automation/support- request 4.6.4... -
Page 40: Wizard Sensor Setup Procedure
Installing/mounting 4.6 Installation instructions 4.6.5 Wizard sensor setup procedure Referring to the Operation Instuction manual for your transmitter, use the Wizard sensor setup procedure to set up the clamp-on sensors for your unit. 4.6.6 Installing sensors in Reflect mount Reflect mount - Sensor installation using mounting frames and spacer bar 1. - Page 41 Installing/mounting 4.6 Installation instructions Installing the mounting frames 1. On a flat surface, attach the spacer bar to a mounting frame so that the reference hole on the spacer bar aligns with the hole on the mounting frame and attach using supplied screw stored on end of spacer bar.
- Page 42 Installing/mounting 4.6 Installation instructions Installing the sensor 1. Take either sensor and apply a continuous lengthwise 3 mm (1/8-inch) bead of coupling compound across the center of the sensor emitting surface. Note Small diameter pipes Use the tip of the finger to apply a light film of coupling compound on sensor emitting surfaces that are to be installed on small diameter pipes.
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Page 43: Connecting
Connecting Chapter overview This chapter describes how to wire the sensors for operation with a wall mounted transmitter. 1. Sensor wiring (Page 47) 2. Connecting sensors to transmitter (Page 58) Basic safety notes WARNING Unsuitable cables, cable glands and/or plugs Risk of explosion in hazardous areas. -
Page 44: Electromagnetic Compatibility (Emc)
Connecting 5.2 Basic safety notes WARNING Insufficient isolation of intrinsically safe and non-intrinsically safe circuits Risk of explosion in hazardous areas. • When connecting intrinsically safe and non‑intrinsically safe circuits ensure that isolation is carried out properly in accordance with local regulations for example IEC 60079-14. •... -
Page 45: Transmitter Housing
Connecting 5.3 Sensor nameplate See also Connecting sensor cables to transmitter (Page 58) Hazardous area applications Note Important For FST030 transmitter only. Sensors must be connected to a transmitter suitable for hazardous area locations. Special requirements apply to the location and interconnection of sensor and transmitter. See Preparing sensor cables (Page 47). - Page 46 Connecting 5.3 Sensor nameplate Sensor nameplate Note Make sure that the sensors are a matched set, by verifying that both sensors have the same serial number. ① ⑥ CE declaration Serial number ② ⑦ Place of manufacture Sensor order number ③...
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Page 47: Preparing Sensor Cables
Connecting 5.4 Preparing sensor cables Preparing sensor cables The sensor wiring steps depend on the configuration. • Sensor cable types (Page 47) • Coaxial cables (Page 48) • Triaxial cable (Page 50) (for FST030 only) • RTD Sensor cables (Page 53) (for FST030 only) •... -
Page 48: Coaxial Cable
Connecting 5.4 Preparing sensor cables 5.4.2 Coaxial cable 5.4.2.1 Preparing coaxial sensor cable Note IMPORTANT ① ② Make sure the cable gland and NPT Adapter have been threaded onto the sensor cable BEFORE beginning to strip cable. Prepare unterminated coaxial cable ends as follows: ③... -
Page 49: Connecting Coaxial Cable
Connecting 5.4 Preparing sensor cables ⑦ 4. Push and twist the F-connector on the cable until secure. ⑥ 5. Ensure the dielectric is flush to 1mm (.04 in) beyond barrel end and that the center ⑤ ⑦ conductor is 1.5mm (0.06 in) beyond the F-connector body 5.4.2.2 Connecting coaxial cable 1. -
Page 50: Triaxial Cable
Connecting 5.4 Preparing sensor cables 5.4.3 Triaxial cable 5.4.3.1 Preparing Triaxial sensor cable Note Triaxial cables are optionally available for the FST030 only. Note IMPORTANT ① ② Make sure the cable gland and NPT Adapter have been threaded onto the sensor cable BEFORE beginning to strip cable. -
Page 51: Connecting Triaxial Cables
Connecting 5.4 Preparing sensor cables Triaxial cable and F-connector assembly Assemble the cable and F-connector as follows: ⑨ 1. Push and twist the F-connector on the cable until secure. ⑦ 2. Ensure the dielectric is flush to 1mm (.04 in) beyond barrel end and that the center ⑧... - Page 52 Connecting 5.4 Preparing sensor cables ① ⑤ Label Instruction sheet ② ⑥ Plastic bag Earth clamp ③ ⑦ Screw - ISO 7045 U-clamp ④ Spring washer DIN 127B Figure 5-4 Triaxial ground wire clamp parts Ground wire clamp assembly 1. Take the prepared sensor cable end and fill the F-connector with Super Lube coupling ①...
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Page 53: Preparing Rtd Sensor Cables
Connecting 5.4 Preparing sensor cables ⑧ ⑫ Sensor User supplied ground wire (see note) ⑨ ⑬ Gland cap nut Screw, spring washer and U-clamp ⑩ ⑭ Sensor cable Gland body hex ⑪ ⑮ Sealing gasket NPT Adapter Figure 5-5 Cable gland clamp and ground wire Note Important The user supplied grounding wire that is connected to earth ground must be 4 mm... -
Page 54: Mounting Temperature Sensors
Connecting 5.4 Preparing sensor cables Preparing the cable ① ② ③ ④ 1. Slide the insulated sleeve onto the cable over wires but NOT the blue ⑤ wire . Fold back the blue wire. ⑤ 2. Attached the wall mount RTD crimp lug to the blue wire on the cable using a crimping tool or equivalent. - Page 55 Connecting 5.4 Preparing sensor cables Table 5-1 Temperature sensors Description Part number Standard clamp-on RTD 7ME39501TA00 Submersible clamp-on RTD 7ME39501TB00 Standard clamp-on RTD pair for energy system 7ME39501TA10 Insertion style RTD (size 1): 140 mm (5.5 in) 7ME39501TJ00 Insertion style RTD (size 2): 216 mm (8.5 in) 7ME39501TJ01 Insertion style RTD (size 3): 292 mm (11.5 in) 7ME39501TJ02...
- Page 56 Connecting 5.4 Preparing sensor cables RTD cable to wall mount transmitter wiring Note RTD temperature sensor are for the FST030 only. Note RTD Channels 5 and 6 RTD sensors can be connected to Channel 5, Channel 6 or to both channels depending on the application.
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Page 57: Finalizing Cable Wiring
Connecting 5.4 Preparing sensor cables Insert temperature sensors Note RTD temperature sensors are for the FST030 only. Insert sensors are designed to be used in pipes equipped with Thermowells. These are spring- loaded, 6.35 mm (1/4") diameter sensors with 12.7 mm (1/2") NPT integral connection heads, available in several lengths to accommodate a range of pipe sizes. -
Page 58: Connecting Sensor Cables To Transmitter
Connecting 5.5 Connecting sensor cables to transmitter Ensure that sensor cables are not overbent. Minimum cable bend radius is 50 mm (1.9 inches). Connecting sensor cables to transmitter 5.5.1 Transmitter FST020 Preparing for the connection 1. Loosen the six lid screws. 2. -
Page 59: Transmitter Fst030
Connecting 5.5 Connecting sensor cables to transmitter 5. Push the right-angle F-connector onto to the connector on the transmitter PC board. 6. Screw the gland and nut together to secure the cables. Note Sensor ports are labeled A and B. ①... - Page 60 Connecting 5.5 Connecting sensor cables to transmitter Connecting the flow sensor cables When connecting the sensors it is required for the system to function that the sensor cables are connected correctly. Both sensor cables for each path must be connected to the same port numbers (1A and 1B or 2A and 2B) on the transmitter.
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Page 61: Connecting Sensor Cables To Sensor
Connecting 5.6 Connecting sensor cables to sensor Connecting sensor cables to sensor 5.6.1 Wall mount FST020 Connecting to FST020 transmitter Note The following example is shown in the Reflect mount sensor configuration. Connect sensor cables to the wall mounted transmitter as follows: 1. - Page 62 Connecting 5.6 Connecting sensor cables to sensor ② 5. Connect the downstream sensor cable from the transmitter port (1B) and make connection snug. ① ④ Wall mounted transmitter Downstream sensor cable (1B) Path 1 ② ⑤ Upstream sensor cable (1A) Path 1 Sensors ③...
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Page 63: Hi Precision Mount Fst020
Connecting 5.6 Connecting sensor cables to sensor 5.6.2 HI Precision mount FST020 Single enclosure Reflect mount wiring Connect sensor cables to the transmitter as follows: 1. Refer to Transmitter FST020 (Page 58) sensor cable preparation and connections. 2. To connect the sensor cables to the sensors, fill connector end with Super Lube prior to connecting. - Page 64 Connecting 5.6 Connecting sensor cables to sensor ④ 5. Connect downstream sensor cable from the transmitter port (1B) and make connection snug. ① ③ Wall mounted transmitter Flow direction ② ④ Upstream sensor cable to transmitter Downstream sensor cable to transmitter port (1B) port (1A) Path 1 Path 1 ⑤...
- Page 65 Connecting 5.6 Connecting sensor cables to sensor Dual enclosure Reflect mount wiring Referring to the Hi Precision single enclosure reflect mount figure above, connect the Hi Precision mount reflect Dual enclosure sensor cables from the transmitter ports as follows: ③ 1.
- Page 66 Connecting 5.6 Connecting sensor cables to sensor ⑤ 5. Connect downstream sensor cable from transmitter port (1B) and make connection snug. ① ③ Wall mounted transmitter Flow direction ② ④ Upstream sensor cable to transmitter Ltn (spacing distance between sensors) port (1A) Path 1 ⑤...
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Page 67: Wall Mount Fst030
Connecting 5.6 Connecting sensor cables to sensor 5.6.3 Wall mount FST030 Note The following example is shown in the Reflect mount sensor configuration. Connect sensor cables to the sensor as follows: 1. Fill connector end with the supplied grease prior to connecting. 2. - Page 68 Connecting 5.6 Connecting sensor cables to sensor ④ ⑤ 4. Connect the downstream sensor cable from the transmitter port (1B) to the sensor make connection snug. ① ⑤ Wall mounted transmitter Sensors ② ⑥ Power cable Flow direction ③ ⑦ Path 1 - Upstream sensor cable (1A) Ports for I/O, Communications, RTDs ④...
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Page 69: Hi Precision Mount Fst030
Connecting 5.6 Connecting sensor cables to sensor 5.6.4 HI Precision mount FST030 Single enclosure Reflect mount wiring Connect sensor cables to the sensor as follows: 1. Fill connector end with Super Lube prior to connecting. 2. Apply Super Lube to the internal threads at the large end of the thread connector. ③... - Page 70 Connecting 5.6 Connecting sensor cables to sensor ② 4. Connect downstream sensor cable from transmitter port (1B) and make connection snug. ① ③ Wall mounted transmitter Flow direction ② ④ Path 1 - Downstream sensor cable to Path 1 - Upstream sensor cable to internal DSL port transmitter port (1B) (1A) ⑤...
- Page 71 Connecting 5.6 Connecting sensor cables to sensor Dual enclosure Reflect mount wiring Referring to the Hi Precision single enclosure reflect mount figure above, connect the Hi Precision mount reflect Dual enclosure sensor cables from the transmitter ports as follows: ③ 1.
- Page 72 Connecting 5.6 Connecting sensor cables to sensor ② 4. Connect downstream sensor cable from transmitter port (1B) and make connection snug. ① ③ Wall mounted transmitter Flow direction ② ④ Path 1 - Downstream sensor cable to Ltn (spacing distance between sensors) transmitter port (1B) ⑤...
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Page 73: Connecting The External Dsl
Connecting 5.7 Connecting the external DSL Connecting the external DSL For configurations with external DSL first prepare the connections in the external DSL enclosure. Afterwards proceed with the connections in the FST030 transmitter enclosure. In the external DSL it is possible to connect sensor cables from up to four measurement paths. Furthermore, external measurements from up to two optional devices can be connected: 4 to 20 mA current input (passive) and/or resistive temperature device (RTD) The DSL wiring comprises the following steps:... -
Page 74: Connecting The Sensor Cables
Connecting 5.7 Connecting the external DSL 5.7.2 Connecting the sensor cables When connecting the sensor to the DSL make sure that you connect the sensor cables for each path to the corresponding numbers on the DSL (A and B). External DSL side A External DSL side B The sensor cables are delivered with a pre-mounted F-connector at transmitter end. -
Page 75: Channel 5 And 6 Input Configuration
Connecting 5.7 Connecting the external DSL 5.7.3 Channel 5 and 6 input configuration Note Connection of optional devices The external DSL provides the option of connecting two additional devices to channels 5 and 6. Do not connect two devices to one channel. Note Analog input on channel 6 Hardware version 2 and below does not support analog input on channel 6. - Page 76 Connecting 5.7 Connecting the external DSL Table 5-2 Channels 5 and 6 configuration Configuration Software configuration Connection diagram Input Current input ChX- Passive ChX+ RTD input Pt100 Short Pt500 Pt1000 Isource + Vsense + Vsense - Isource - 2-wire RTD configuration Short Isource + Vsense +...
- Page 77 Connecting 5.7 Connecting the external DSL Perform the following steps for each current input cable. 1. Remove cap and ferrule from cable gland and slide onto cable. ① ② 2. Remove one of the blind plugs ( ) and fit cable gland. 3.
- Page 78 Connecting 5.7 Connecting the external DSL ⑤ 4. Attach an RTD cable crimp lug on the blue wire of the cable by using a crimp tool or equivalent. ① ④ Wire to Isource + (black) Wire to Vsense - (red) ②...
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Page 79: Connecting The Ssl Cable
Connecting 5.7 Connecting the external DSL ⑥ 6. Connect the two, three or four wires to four-terminal block (Ch5-RTD or Ch6-RTD) . Short- circuit terminals as required. 2-wire device 3-wire device 4-wire device Short Short Isource + Isource + Isource + Vsense + Vsense + Vsense +... -
Page 80: Finishing The Dsl Connection
Connecting 5.7 Connecting the external DSL M20 connector version 1. Prepare SSL cable by stripping it at both ends. Figure 5-18 Cable end 2. Remove cap and ferrule from cable gland and slide onto cable. ③ 3. Remove blind plug ( ) and fit cable gland. - Page 81 Connecting 5.7 Connecting the external DSL 3. Check individual wire installation by tugging firmly. 4. Remove O-ring from lid. 5. Reinstall lid and screw in until mechanical stop. Wind back lid by one turn. 6. Mount O-ring by pulling it over the lid and tighten lid cover until you feel friction from the O- ring on both sides.
- Page 82 Connecting 5.7 Connecting the external DSL SITRANS FSS200 Installation Manual, 09/2021, A5E36255466-AF...
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Page 83: Service And Maintenance
Risk of explosion in hazardous areas • Repair must be carried out by Siemens authorized personnel only. Recalibration Siemens offers to recalibrate the system. The following calibrations are offered as standard: • Standard intrinsic calibration • Accredited flow calibration Note For recalibration the transmitter must always be returned with the sensors. -
Page 84: Return Procedures
To return a product to Siemens, see AUTOHOTSPOT. Contact your Siemens representative to clarify if a product is repairable, and how to return it. They can also help with quick repair processing, a repair cost estimate, or a repair report/cause of failure report. -
Page 85: Technical Specifications
Technical specifications Sensor specifications Note Based on pipe wall thickness (steel pipes only) Note All sensors are stainless steel construction. Table 7-1 Hi Precision sensors Sensor Size Pipe wall (mm) Pipe wall (inch) Pipe wall min. max. min. max. 0.64 1.02 0.25 0.04... -
Page 86: Sensor Markings
Technical specifications 7.3 Rated operating conditions Sensor markings Ratings FSS200 sensor "Intrinsic safety" type of protection Canada, USA Class I, Division 1, Groups A, B, C, D Class II, Division 1, Groups E, F, G • FM16CA0142X Class III • FM16US0280X Class I, Zone 0, AEx/ Ex ia IIC T6 …... -
Page 87: Coaxial Cable Specifications
Technical specifications 7.5 Triaxial cable specifications Coaxial cable specifications Submersible coaxial cable Cable (93 Ω) Coaxial cable terminated at both ends with F connectors Outside diameter Ø 10 mm (0.24") Length 10m (32.81 ft), 20m (65.62 ft) Material (outside jacket) HDPE - High Density Polyethylene Ambient temperature -55 - +80 °C (-67 - +176 °F) - Page 88 Technical specifications 7.5 Triaxial cable specifications High Temperature triaxial cable Cable (75 Ω) Triaxial cable terminated on both ends with F connectors Outside diameter Ø 7.0 mm (0.276") Length 5, 20m (16.40, 65.62 ft) between sensor and transmitter. Material (outside jacket) Yellow FEP Perfluorethylenpropylen jacket Ambient temperature -55 - +204°C (-67 - +400°F)
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Page 89: Dimensions And Weight
Dimensions and weight Sensor dimensions Note Sensors are supplied in matched pairs. Each sensor in a matched pair has the same serial number and is marked with an "A" and "B" (e.g., 19256A and 19256B). Part Number * Length Width Height Weight inch... - Page 90 Dimensions and weight 8.1 Sensor dimensions Part Number * Length Width Height Weight inch inch inch Net Weight (Pair) 1011HNFS - D1 / 2.2 kg D2 / D3 / D4 (4.9 lbs) 1011GCHNFS - D2 / 7ME39505GQ* 7ME39505GR* 7ME39505GU* 7ME39505LE* 7ME39505LP* 7ME39505LQ* 7ME39505LR*...
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Page 91: Product Documentation And Support
– "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates. -
Page 92: Technical Support
Additional information on our technical support can be found at Technical Support (http:// www.siemens.com/automation/csi/service). Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/service&support). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner). -
Page 93: Additional Installation Instructions
Additional Installation Instructions Additional installation and sensor mounting instructions including direct mount, track mount, magnetic mount, Hi Precision mount and temperature sensor mounting are listed in this appendix. Direct mount Sensor installation using mounting frames, spacer bar and spacing guides The combination of mounting frames, spacer bar and spacing guides is the recommended way to mount Direct mode sensors. - Page 94 Additional Installation Instructions B.1 Direct mount 5. Temporarily position one of the frames on the pipe where you will be mounting it. Ensure that this is a smooth area without any raised areas (seams, etc.). With a pencil or chalk, mark a generous area of 13 mm (1/2") all around the frame.
- Page 95 Additional Installation Instructions B.1 Direct mount 10.Now attach the free end of the spacer bar by inserting an index spacer screw through the REF hole on the spacer bar and then into the hole on the mounted frame. Tighten. Sight to ensure that this frame is lined up in center of pipe and while holding alignment, place a dot (with pencil or chalk) in the center of the tapered roller at the bottom of the frame (see A below).
- Page 96 Additional Installation Instructions B.1 Direct mount 11.Disassemble the spacer bar and the unmounted frame. Use the bar as a straight edge and, with one edge against the mounted frames tapered roller center and the other crossing the dot you drew, draw a line crossing the dot (see "B" above). Set the bar aside. ①...
- Page 97 Additional Installation Instructions B.1 Direct mount 16.Temporarily position the frame (in the 3 o’clock position opposite the mounted frame - see below) where it will be mounted. Ensure that this is a smooth area without any raised spots (seams, etc.). Mark a generous area of 13 mm (1/2-inch) all around the mounting frames with a pencil or chalk.
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Page 98: Mounting Tracks For Size A And B Sensors
Additional Installation Instructions B.2 Mounting tracks for Size A and B sensors Mounting tracks for Size A and B sensors Using sensor mounting tracks The FSS200 Universal and Hi Precision mounting tracks provide a rigid mounting platform for Series 1011 Universal or Hi Precision size A or B sensors. The mounting tracks service pipe sizes up to a maximum of 140 mm (5.00") outer diameter. - Page 99 Additional Installation Instructions B.2 Mounting tracks for Size A and B sensors 4. Check to ensure that you have a matched set of sensors. They both should have the same serial number but marked with either an "A" or "B" (e.g. 100A and 100B). Note Index pins are used as stops against each sensor inserted at the reference hole for one sensor ⑪...
- Page 100 Additional Installation Instructions B.2 Mounting tracks for Size A and B sensors 9. Prepare the area you marked by degreasing the surface, if needed, and removing any grit, corrosion, rust, loose paint or surface irregularities with the abrasive pipe conditioning material provided.
- Page 101 Additional Installation Instructions B.2 Mounting tracks for Size A and B sensors The Direct mount configuration uses a set of two track rail assemblies; one for each sensor, installed 180° apart on the pipe. The set includes: • Reflect mode track assembly - This track rail includes the tension screw and REF hole to position one sensor.
- Page 102 Additional Installation Instructions B.2 Mounting tracks for Size A and B sensors 1. Use the Wizard setup procedure to program the transmitter for the sensors that were selected. 2. After receiving the spacing number index from the transmitter, make a note of the number displayed.
- Page 103 Additional Installation Instructions B.2 Mounting tracks for Size A and B sensors Positioning track assemblies 1. Wrap a length of the Mylar spacing guide around the pipe and against the end of the track assemblies. Ensure that the spacer guide edges on both sides align. Arrange so that one end overlaps the other by at least 8 cm (3 inches).
- Page 104 Additional Installation Instructions B.2 Mounting tracks for Size A and B sensors 3. Use the edge of the spacer guide as a stop for both tracks to keep them parallel. Adjust tracks as necessary. ① Align tracks with spacer guide edge ②...
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Page 105: Sensor Installation
Additional Installation Instructions B.2 Mounting tracks for Size A and B sensors Sensor installation 1. Insert an index pin into the REF hole of the track marked "Reflect Mode Spacing." 2. Take one of the sensors and insert it between the track rails and to the left of the index pin with the cable connector pointing away from the pin. -
Page 106: Magnetic Mounting
The following instructions are for installing the Magnetic mounting frames on 8-inch (DN200) or larger size carbon steel pipes in the Reflect and Direct modes. The mounting frames are compatible with all Siemens SITRANS F clamp-on C, D and E FSS200 Universal and FSS200 Hi Precision sensors. -
Page 107: Preliminary Procedures
Additional Installation Instructions B.3 Magnetic mounting 1. Unpack and disassemble the Magnetic mounting frames. WARNING Impact hazard Magnets may shatter during installation and may cause injury. KEEP FRAMES SEPARATED (until installation) in order to prevent the magnets from colliding with excessive force. This may cause the magnets to shatter. 2. -
Page 108: Reflect Mount
Additional Installation Instructions B.3 Magnetic mounting 8. Prepare the surface of the pipe. De-grease the surface, if necessary, and remove any grit, corrosion, rust, loose paint, etc. Use abrasive material provided to provide a clean contact surface for the sensors. 9. - Page 109 Additional Installation Instructions B.3 Magnetic mounting 3. Determine which sensor type will be installed into the magnetic mounting frame. Note C and D-size FSS200 Universal sensor mounting To mount C or D-size FSS200 Universal sensors the spacer plates must be attached to the side panels of the mounting frames.
- Page 110 Additional Installation Instructions B.3 Magnetic mounting Mounting frame assemblies without a spacer bar The recommended procedure to mount the frame assemblies is by using a spacer bar. If this is not available you can mount the Magnetic frame assemblies using the following method. 1.
- Page 111 Additional Installation Instructions B.3 Magnetic mounting 8. Temporary insert a sensor into the frame assembly and push it up to the frame stop. Figure B-16 Finding the second frame location ① Measure from front of sensor ② Horizontal pipe axis ③...
- Page 112 Additional Installation Instructions B.3 Magnetic mounting 15.Using a measuring tape, measure the Ltn distance from sensor to sensor. Figure B-18 Side view of pipe ① Front of the Reference sensor ② Horizontal axis line of the pipe ③ Front of the second sensor ④...
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Page 113: Direct Mount
Additional Installation Instructions B.3 Magnetic mounting The use of clamp-on mounting straps to mount the frames to the pipe is optional. Their use is dependent upon the environment and location of the pipe. Note Only use worm-gear style mounting straps. 1. -
Page 114: Installing The Sensors
Additional Installation Instructions B.3 Magnetic mounting B.3.5 Installing the sensors Sensor installation 1. Take either sensor and apply a continuous lengthwise 3 mm (1/8-inch) bead of coupling compound across the center of the sensor emitting surface ① ④ F-connector Front face ②... -
Page 115: Hi Precision Mount
Additional Installation Instructions B.4 Hi Precision mount 4. Select the desired sensor hole and screw in the Clamping Screw. Figure B-23 Clamp plate assembly ① Mounting pins ② sensor selection positioning holes ③ Locking nut ④ Clamping screw 5. Tighten the sensor clamping screw to hold the sensor firmly in place. Tighten the clamping screw locking nut but not so tight that the magnetic frame lifts off the pipe. -
Page 116: Pipe Preparation And Flowmeter Setup
Additional Installation Instructions B.4 Hi Precision mount Unpacking Note Refer to Figure 2-1 when unpacking unit, if necessary. 1. Unpack and disassemble the clamp-on sensor enclosure(s). Cut away plastic tie-wraps using a pair of cutting pliers. 2. Remove enclosure housing covers. To remove covers, loosen screws then lift and slide covers through keyways. - Page 117 Additional Installation Instructions B.4 Hi Precision mount 5. Where possible, locate enclosure housing 10 pipe diameters or more (20 diameters for gas applications) from elbow or valve to ensure fully developed and stable flow profile. 6. On horizontal pipe sections, select a horizontal plane to avoid sediment or gas blockage of ultrasonic signal path.
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Page 118: Reflect Mount
Additional Installation Instructions B.4 Hi Precision mount B.4.3 Reflect mount B.4.3.1 Reflect mount installation Overview ① ⑩ Strap retainer Clamp plate ② ⑪ Sensor D and E name plate ③ ⑫ Cable gland REF sensor spacer bar screw ④ ⑬ Sensor cable Spacer bar ⑤... - Page 119 Additional Installation Instructions B.4 Hi Precision mount Note ⑯ Applying sealant - Refer to in figure above. In environmentally challenging conditions it is an accepted practice to apply a heavy bead of sealant material such as silicone caulking or other environment appropriate material between the enclosure and the pipe surface that leaves an area at the lowest elevation free for drainage.
- Page 120 Additional Installation Instructions B.4 Hi Precision mount 4. Prepare straps for mounting by cutting to required length. Strap length should be twice the pipe circumference plus 15.24 cm (6 inches). 5. Remove set screw from strap fastener. Retain set screw. 6.
- Page 121 Additional Installation Instructions B.4 Hi Precision mount 8. Repeat for second strap by looping strap around pipe and feeding open end through strap fastener and strap retainer. Pull loose end of strap tight to remove slack. Note Keep strap fastener in the center between the two strap retainers. See figure below. Figure B-28 Typical strap and strap retainer setup 9.
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Page 122: Single Enclosure - Reflect Mount
Additional Installation Instructions B.4 Hi Precision mount B.4.3.2 Single enclosure - Reflect mount Installation procedure 1. Place the enclosure housing over the strap retainers and slip into place. It may be required to align or adjust the strap retainer studs to fit into their respective stand off holes. Be aware of the flow direction and the upstream side (reference) and downstream side (adjustable). -
Page 123: Dual Enclosure - Reflect Mount
Additional Installation Instructions B.4 Hi Precision mount 7. Fully tighten and torque all stand off strap retainer nuts to approximately 2.25 - 2.8 newton/ meters (20-25 in/lbs). Lock stand offs in place with second nut. Figure B-30 Installed Hi Precision mount single enclosure housing 8. - Page 124 Additional Installation Instructions B.4 Hi Precision mount 3. Install strap retainer nuts and washers at every stand off location. 4. Tighten one end of the enclosure housing just enough to keep housing from moving. Continue to reposition the other end of the enclosure housing until the housing is centered. 5.
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Page 125: Sensors - Single Enclosure
Additional Installation Instructions B.4 Hi Precision mount B.4.3.4 Sensors - Single enclosure Installation procedure Note In the following procedure use the coupling compound that is supplied with your sensor. 1. Thread unterminated sensor cable through enclosure housing grommet and terminate cable end with F-connector and cable gland assembly. - Page 126 Additional Installation Instructions B.4 Hi Precision mount 6. Place the spacer bar on the enclosure side wall and insert the screw pin through the REF hole of the spacer bar. 7. Lower the fixed reference sensor into the enclosure housing with one hand and then, with the other hand, insert the threaded end of the screw pin through the REF slot and into the sensor.
- Page 127 Additional Installation Instructions B.4 Hi Precision mount 10.Tighten clamp plate screw to secure sensor and torque to 1.7 newton/meters (15 in/lbs). Ensure plate screw aligns with detent in top of sensor. Secure with locking nut. Figure B-37 Sensor detent 11.Insert second unterminated sensor cable through other enclosure housing grommet and terminate cable.
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Page 128: Sensors - Dual Enclosure
Additional Installation Instructions B.4 Hi Precision mount 17.Install enclosure housing cover using a flat blade screwdriver and cover screws. Figure B-39 Installed Hi Precision mount single enclosure 18.Proceed to Sensor wiring (Page 47) to connect sensor cables to the transmitter. 19.Complete the flowmeter make-up process and verify that the sensor installation is complete before continuing to the final step. - Page 129 Additional Installation Instructions B.4 Hi Precision mount ① ⑦ Fixed reference sensor Clamp plate nut ② ⑧ Sensor cable Clamp plate ③ ⑨ Cable gland D and E name plate ④ ⑩ Grommet REF sensor spacer bar screw ⑤ ⑪ Enclosure housing cover Spacer bar ⑥...
- Page 130 Additional Installation Instructions B.4 Hi Precision mount 5. Take either sensor and apply a continuous lengthwise 3 mm (1/8-inch) bead of coupling compound across the center of the sensor emitting surface. Note Within the side walls of the enclosure housing there is a short vertical slot and a long horizontal slot.
- Page 131 Additional Installation Instructions B.4 Hi Precision mount 10.Tighten clamp plate screw to secure sensor and torque screw to 1.7 newton/meters (15 in/ lbs). Ensure plate screw aligns with detent in top of sensor. Secure with locking nut. Figure B-42 Sensor detent 11.Thread second unterminated sensor cable through enclosure housing grommet and terminate cable.
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Page 132: Direct Mount
Additional Installation Instructions B.4 Hi Precision mount B.4.4 Direct mount B.4.4.1 Direct mount installation Direct mode - Dual enclosure ① ③ Strap Stand off strap retainer nuts and washer ② ④ Stand off Enclosure housing ⑤ Spacing index Figure B-44 Hi Precision mount Direct mode Dual enclosure (for index spacing greater than minimum values) SITRANS FSS200... -
Page 133: Positioning Strap Retainers And Straps
Additional Installation Instructions B.4 Hi Precision mount Figure B-45 Hi Precision mount Direct mode Dual enclosure (for minimum index spacing) B.4.4.2 Positioning strap retainers and straps Installation procedure Straps should be cut to length and installed with strap retainers on the pipe. 1. -
Page 134: Direct Mount Enclosure Housings
Additional Installation Instructions B.4 Hi Precision mount 8. Align the marks on the template with the horizontal plane of the pipe. Align the strap retainers, on center, with the marks on the Mylar template. Figure B-47 Mylar template 9. Use the Wizard setup procedure to program the transmitter for the sensors that were selected. -
Page 135: Sensor Installation - Dual Enclosure Direct Mount
Additional Installation Instructions B.4 Hi Precision mount B.4.4.4 Sensor installation - Dual enclosure direct mount Installation Procedure 1. Thread unterminated cable through first enclosure housing grommet and terminate cable end with F connector and cable gland assembly. For sensor cable selection refer to Technical data (Page 85). -
Page 136: Direct-X Mount - Dual Enclosure
Additional Installation Instructions B.4 Hi Precision mount 9. Using the hex key tighten clamp plate screw to secure sensor and torque screw to 1.7 newton/ meters (15 in/lbs). Ensure that center plate screw is aligned with the sensor detent. Secure with locking nut. - Page 137 Additional Installation Instructions B.4 Hi Precision mount 3. Referring to figure below, install straps for UP/DN path and then set the second set of straps for the DN/UP path. Refer to the index spacing to space the second set of straps. ①...
- Page 138 Additional Installation Instructions B.4 Hi Precision mount SITRANS FSS200 Installation Manual, 09/2021, A5E36255466-AF...
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Page 139: Index
Index Horizontal pipes, 28 Indoor/outdoor, 23 Location, 25 Orientation, 27 Ambient temperatures, 86 Safety instructions, 24 Approvals, 86 sensor, 23 U-shaped pipes, 25 Vertical pipes, 28 Items supplied, 8 Catalog catalog sheets, 91 Certificates, 11, 91 Customer Support, (Refer to Technical support) Laws and directives Disassembly, 11 Personel, 11... - Page 140 Index Safety Sensor installation, 24 Scope of delivery, 10 Sensor identification, 46 Sensor location, 25 sensor orientation, 27 sensors Installation, Direct Mount, 93 Mounting Strap Kits, 30 Mounting Supplies, 30 Service, 92 Service and support Internet, 92 Support, 92 Support request, 92 Symbols, (Refer to warning symbols) Technical data Approvals, 86...
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