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Summary of Contents for SolaX Power TRENE-P79B261L-E
- Page 1 Liquid Cooling Energy Storage System TRENE-P79B261L-E / TRENE-P100B261L-E / TRENE-P124B261L-E / TRENE-P125B261L-E Maintenance Manual Version 0.0 www.solaxpower.com eManual in the QR code or at http://kb.solaxpower.com/...
- Page 3 The images included in this document are solely for illustrative purposes and may differ based on the specific product models. For more detailed information, kindly visit the website of SolaX Power Network Technology (Zhejiang) Co., Ltd. at www.solaxpower.com. SolaX retains all rights for the final explanation.
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Page 4: About This Manual
About This Manual Scope of Validity This document describes regular maintenance, troubleshooting and parts replacement for TRENE-P125B261L-E product. Please read it carefully before operating. Target Group This document is intended for: • Technical support engineers • Maintenance engineers Conventions The symbols that may be found in this manual are defined as follows. Symbol Description Indicates a hazardous situation which, if not avoided,... -
Page 5: Table Of Contents
Table of Contents Safety ......................1 General Safety .........................1 Device Safety........................2 Electrical Safety .......................7 Preparation before Maintenance ............11 Preparation of Protective Equipment ................11 Routine Maintenance ................13 Preparation before Maintenance................13 Maintenance Steps ......................13 Power Off .........................16 Power On ..........................20 Alarm Reference ..................24 EMS Screen Login ......................24 EMS Setup .........................26 EMS1000 Web Page Login ...................28... - Page 6 Replacement of CO Detector ...............60 Replacement of Smoke Detector or Temperature Detector ..63 Replacement of Door Sensor ..............65 Replacement of Temperature and Humidity Sensor ......67 Replacement of Thermostat ..............69 Replacement of Distribution Box ............71 16.1 Replacement of Distribution Box ................72 16.2 Replacement of SPD Module ..................74 Replacement of Dehumidifier ...............77 Replacement of Water Sensor ..............80...
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Page 7: Safety
Safety General Safety Before transporting, storing, installing, operating, using and/or maintaining the device, please carefully read and understand the document, and strictly follow the instructions and safety precautions given herein, as well as symbols affixed on the device. The safety instructions herein are only supplements to local laws and regulations. -
Page 8: Device Safety
Safety • Installation and commissioning operated by unauthorized personnel who are not licensed and /or satisfy state and local jurisdiction regulations. Device Safety To prevent personal injury or property damage from improper operation, please carefully read the following installation precautions before installation. 1.2.1 Cabinet Safety DANGER! - Page 9 Safety NOTICE! • The signs and messages on the labels and nameplates attached to the device need to be visible and clear. 1.2.2 Battery Safety DANGER! • Do not connect the positive and negative poles of a battery together. Otherwise, it may be short-circuited.
- Page 10 Safety WARNING! • Must tighten screws securing cables and on the copper bars according to the torque information specified in the document, and check whether they are tightened periodically. For instance, whether there is any rust, corrosion, or any other foreign object on it, and then clean it up if any.
- Page 11 Safety NOTICE! If a fire breaks out where the battery is installed, please do as follows: • In case a battery is charging when the fire breaks out, provided it is safe to do so, press the emergency stop button and unplug the power cable; •...
- Page 12 Safety NOTICE! • While injecting the liquid, if the injection process is interrupted manually, restart the process from the beginning when resuming. • During injection, ensure that the hose in the coolant collection tank is fully submerged and maintains proper coolant flow. •...
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Page 13: Electrical Safety
Safety CAUTION! • Make sure that children are supervised to prevent them from playing with the PCS. • Pay attention to the weight of the PCS and handle it properly to avoid personal injuries. NOTICE! • The PCS has an integrated Residual Current Monitoring Unit (RCMU). If an external Residual Current Device (RCD) is required by local regulations, verify the type of RCD required. - Page 14 Safety WARNING! • Please wear PPE, such as, protective clothing, insulating shoes, goggles, safety helmets, insulating gloves, etc., when conducting electrical wiring. • Do not touch the power supply equipment directly, or through conductors or damp objects. • Do not touch the parts of the equipment of which warning signs are attached, to avoid personal injury or device damage.
- Page 15 Safety NOTICE! • Please check whether the protective housing and insulating sleeve for an electrical component have been installed correctly after finishing installation, to avoid electric shock. • Must turn off the output switch of the power supply equipment when maintaining its electrical terminal device and power distribution device.
- Page 16 Safety NOTICE! • It is recommended to bundle similar cables with cable ties, to ensure that the inside of the device is neat and tidy and to avoid cable jacket damage. • Please use fireproof mud to seal the threading openings immediately after finishing wiring, to avoid the entry of water vapour or small animals.
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Page 17: Preparation Before Maintenance
Preparation before Maintenance Preparation of Protective Equipment WARNING! • Avoid installing, operating and maintaining the device or cables outdoors under severe weather conditions such as lightning, rain or snow. CAUTION! • Please clear the fallen leaves, dust, water, snow, or other debris on the top of the cabinet before opening its doors, to avoid internal damage to the device. - Page 18 Preparation before Maintenance Tools requirement Dust mask Insulating gloves Protective glasses Insulated shoes Safety Vest Safety helmet Seat belt NOTICE! • This section lists only protective equipment, refer to the appropriate chapter for specific tool information.
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Page 19: Routine Maintenance
Routine Maintenance Preparation before Maintenance Torque wrench Insulated ladder Maintenance Steps Regular maintenance is required for the device. Please follow the instructions below to inspect and maintain the system. More frequent maintenance service is needed in the worse work environment. Please make records of the maintenance. WARNING! •... - Page 20 Routine Maintenance Check Item Description Interval Time • Check the surrounding environment whether the humidity is at a normal level, whether the dust and air filter are damaged. It must be ensured that the Environment 1 year air inlet ventilation condition is good. Otherwise, the battery pack will overheat and generate a fault.
- Page 21 Routine Maintenance Check Item Description Interval Time • Concentration meets range requirements. • The PH value and the concentration of each Coolant electrolyte meet the requirements of "Table 1 year 25-2 Coolant specifications" • No dirt, precipitation, algae, etc. Step 5 Power on the system.
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Page 22: Power Off
Routine Maintenance Power Off WARNING! • Check whether the system is still running before power off. Do not power off if the device is "under load". There are two methods to power off the system: normal power-off and emergency power- off. - Page 23 Routine Maintenance Step 2 Shut down the distribution box. Flip down the "Cooling System MCB" breaker; Flip down the "UPS" breaker; Flip down the "APS2" breaker. Figure 3-3 Flipping down breakers on distribution box (1) Flip down the "APS1" breaker"; Flip down the "SPD MCB"...
- Page 24 Routine Maintenance WARNING! • Before switching off the high voltage box, check the LED indicator light status of the high voltage box. If it is flashing green, do not operate it in case of load breaking. Rotate the switch on the high-voltage box to "OFF" position. Figure 3-6 Switching off the high-voltage box Flip down the breakers on the high-voltage box.
- Page 25 Routine Maintenance Emergency Power Off WARNING! • Do not press the emergency stop button unless in an emergency. • Some modules inside the cabinet may still have power after pressing the emergency stop button, therefore, non-professionals are not allowed to operate them. Step 1 Flip up the cover.
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Page 26: Power On
Routine Maintenance Power On Check before power on Ensure that all cables connected to the distribution box (grid side) are wired and securely fastened. See Table 3-1 below for details. Table 3-1 Checklist Item Description • Check the equipment is in good condition, with a clean, non-peeling paint, and rust-free surface. - Page 27 Routine Maintenance Power on procedure The position of components for powering on the system are as follows. High-voltage box Distribution box Figure 3-10 Position of modules for powering on system Step 1 Start the distribution box. Rotate the switch on the distribution box to the "ON" position; Figure 3-11 Switching on the distribution box Flip up the "APS1"...
- Page 28 Routine Maintenance Figure 3-12 Flipping up breakers on distribution box (1) Flip up the "Cooling System MCB" breaker; Flip up the "UPS" breaker; Flip up the "APS2" breaker. Figure 3-13 Flipping up breakers on distribution box (2) Step 2 Press and hold the power button of the UPS for 3 seconds to turn on it. Power on/off Menu Figure 3-14 Holding and pressing button...
- Page 29 Routine Maintenance Figure 3-15 Flip up breakers on high-voltage box Rotate the switch to the "ON" position. Figure 3-16 Switching on the high-voltage box Step 4 Close the front doors, and remove and properly keep the keys. Figure 3-17 Closing the front doors Check after power on Step 1 Check whether the system has any abnormal noise.
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Page 30: Alarm Reference
Alarm Reference System alarms can be viewed through the following channels: cabinet screen, EMS1000 webpage, SolaxCloud APP, please handle alarms according to the suggestions. If TRENE-P125B261L-E you are unable to view the alarm information, please check the Troubleshooting Manual EMS Screen Login Step 1 Gently and correctly guide the key into the keyhole, and then turn it clockwise to unlock the screen door. - Page 31 Alarm Reference NOTICE Account information for logging in to EMS: Username Password EMS SN Username Initial Password User 123456 by default User 123456 NOTICE! • Scan the SN QR code of EMS on the label pasted on the bottom of the cabinet door interior, or log in to EMS through the user account, and then go to Data >...
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Page 32: Ems Setup
Alarm Reference EMS Setup Step 1 Sign in an admin account from the login page. admin ********** Figure 4-6 Signing in an admin account NOTICE! • Please pay attention to the case when entering your password. Step 2 Tap Device Pairing. The inverter, cabinet and related devices will pair automatically, and the pairing result will be displayed. - Page 33 Alarm Reference TRENE 01 TRENE-P125B261L-E Figure 4-8 Pairing devices successfully Step 3 Tap Save and Pre-check to save the pairing results. On the pairing confirmation pop-up, tap Confirm . The device list will be refreshed and displayed in architecture. Confirm Figure 4-9 Saving and confirming pairing...
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Page 34: Ems1000 Web
Alarm Reference EMS1000 Web Page Login NOTICE! • Screenshot takes V002.05 version as an example, the actual page details may be different. • IE browser is not supported currently, and we recommend logging in to the webpage through Chrome. Step 1 Connect the computer to NET2 of EMS1000 with a network cable, or connect the computer to EMS1000 hotspot named WiFi_SN, and then go to the defined IP address based on the connection mode. -
Page 35: Solaxcloud App Login
Alarm Reference SolaXCloud APP Login Step 1 Downloading and installing App. Select and scan the QR code below to download SolaXCloud APP. You can also find the QR codes at the button right of the login page of www.solaxcloud.com. In addition, you can search with the key word SolaXCloud in Apple Store or app store to download it. -
Page 36: Replacement Of Battery Pack
Replacement of Battery Pack Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. • Tools: Torque wrench Electric Forklift... - Page 37 Replacement of Battery Pack DANGER! • Do not disassemble the battery violently. Otherwise, it may lead to battery pack short circuit, damage to the device (leakage, rupture), fire or explosion. WARNING! • Before replacing the battery pack, ensure that the system is powered off and the battery pack MSD has been removed.
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Page 38: Replacement Of Battery Pack
Replacement of Battery Pack Replacement of Battery Pack Procedure Step 1 Check the ambient temperature » If the temperature is above -15°C, perform the Step2; » If the temperature is lower than -15°C, perform a in Step2, remove the MSD of the battery pack, and then refer to the liquid drain procedure in the "25.2 System Drain Operation"... - Page 39 Replacement of Battery Pack Step 3 Remove the screws securing the battery pack to the cabinet, and take out the battery pack with a forklift. Figure 5-2 Taking out the battery pack Step 4 Place the new battery pack on the forklift with a sling and push the pack into the cabinet.
- Page 40 Replacement of Battery Pack Checking after replacement Step 1 Power up the system. For details,refer to "3.4 Power On". Step 2 Press and hold the "ADD" button for 15 seconds and then release it, the high voltage box performs address assignment and the LEDs flash green rapidly. Until the assignment is complete, normal operation, the indicator light flashes green routinely.
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Page 41: Replacement Of Bmu
Replacement of Battery Pack Replacement of BMU Procedure Step 1 Remove cables and pipes of battery pack Remove the MSD: Rotate the handle to vertical, press the position shown in the following figure with one hand, pull the handle with the other hand, and pull out the MSD;... - Page 42 Replacement of Battery Pack NOTICE! • After removing the screws from the panel, do not remove the panel directly! You must first unplug the cables from the internal side of the panel near the battery pack! Figure 5-7 Removing the PCBA Step 3 Refer to the reverse operation of step 2, install the new BMU (Screw size M4, torque 1.6±0.2 N·m), connect the cables;...
- Page 43 Replacement of Battery Pack Status Definition Assigning Running LED light High-voltage Box Figure 5-8 Assigning the address Step 3 Check whether the battery pack communication is normal via EMS1000 webpage or SolaXCloud App.
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Page 44: Replacement Of High-Voltage Box
Replacement of High-voltage Box Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. • Tools: Phillips screwdriver Torque wrench... -
Page 45: Replacement Of High-Voltage Box
Replacement of High-voltage Box WARNING! • Before replacing the high-voltage box, ensure that the system is powered off and the battery pack MSD has been removed. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns. - Page 46 Replacement of High-voltage Box Figure 6-2 Removing the faulty high-voltage box Step 4 Install the new high-voltage box, fix screws to the cabinet (Screw size M8, torque 12.0±1.0 N·m), and connect the cables. Step 5 Connect cables and finally install the MSD of battery pack. Checking after replacement Step 1 Power on the system.
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Page 47: Replacement Of Hvu And Sbmu
Replacement of High-voltage Box Replacement of HVU and SBMU Procedure Step 1 Remove the High-voltage Box from the cabinet. For details, refer to "6.1 Replacement of High-voltage Box". Step 2 Unscrew the screws of the upper cover of the high-voltage box and remove the upper cover. -
Page 48: Replacement Of High-Voltage Box Fuse
Replacement of High-voltage Box Checking after replacement Step 1 Power on the system. For details, refer to "3.4 Power On". Step 2 Press and hold the "ADD" button for 15 seconds and then release it, the high voltage box performs address assignment and the LEDs flash green rapidly. Until the assignment is complete, normal operation, the indicator light flashes green routinely. - Page 49 Replacement of High-voltage Box Step 3 Remove the faulty Fuse. Use a multimeter to measure the fuse ON-OFF status (ON for normal, OFF for abnormal); Remove the cables of the fuse; Loosen the screws from the fuses and remove the fuses. Figure 6-8 Removing the faulty fuse (Top view) Step 4 Install new fuses and secure with screws (Screw size M8, torque 12.0±1.0 N·m).
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Page 50: Replacement Of High-Voltage Box Contactor
Replacement of High-voltage Box Status Definition Assigning Running LED light High-voltage Box Figure 6-9 Assigning the address Step 3 Check whether the high-voltage box communication is normal via EMS1000 webpage or SolaXCloud App. Replacement of High-voltage Box Contactor Procedure Step 1 Remove the High-voltage Box from the cabinet. - Page 51 Replacement of High-voltage Box Figure 6-11 Removing the cables Step 4 Remove the screws securing the contactor Remove the screws (Screw size M6, torque 5.0±0.5 N·m); Remove the screws (Screw size M8, torque 12.0±1.0 N·m); Remove the screws (Screw size M8, torque 12.0±1.0 N·m); Remove the screws (Screw size M5, torque 3.0±0.3 N·m);...
- Page 52 Replacement of High-voltage Box Step 7 Use a multimeter to measure the ON-OFF status of the new contactor (ON for abnormal, OFF for normal). Figure 6-13 Measure contactor on-off Step 8 Install the upper cover of high-voltage box and fix it with screws (Screw size M4, torque 1.6±0.2 N·m).
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Page 53: Replacement Of Ems
Replacement of EMS Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. • Tools: Torque wrench (M4) •... - Page 54 Replacement of EMS WARNING! • Before replacing the EMS, make sure the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
- Page 55 Replacement of EMS Step 3 Install a new EMS to the cabinet , and secure with screws (Screw size M4, torque 1.6±0.2 N·m). Step 4 Connect the EMS cables according to silk screen and cable markings. Checking after replacement Step 1 Power on the system.
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Page 56: Replacement Of Switch
Replacement of Switch Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. • Tools: Phillips screwdriver (M3/M4) •... - Page 57 Replacement of Switch WARNING! • Before replacing the Switch, make sure the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
- Page 58 Replacement of Switch N·m). Step 4 Install the Switch to the cabinet (Screw size M4, torque 1.6±0.2 N·m). Step 5 Connect all cables according to silk screen and cable marking. Checking after replacement Step 1 Power on the system. For details, refer to "3.4 Power On".
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Page 59: Replacement Of Ups
Replacement of UPS Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Prepare before replacement • Contact SolaX and order replacement parts • Tools: Phillips screwdriver (M6) Torque wrench (M4) - Page 60 Replacement of UPS WARNING! • Before replacing the UPS, make sure the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
- Page 61 Replacement of UPS Step 3 Unscrew the screws that fix the UPS and take out the UPS. Figure 9-3 Removing the UPS Step 4 Place the new UPS in the cabinet and screw on the screws (Screw size M4, torque 1.6±0.2 N·m).
- Page 62 Replacement of UPS Table 9-3 Description Display Description It indicates input and output voltage/frequency value, which are Input/Output displayed alternately. It also indicate load per cent and battery Information voltage value. UPS Operation It indicates UPS operating mode. Mode Display Indicates the load level.
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Page 63: Replacement Of Io Module
10 Replacement of IO Module Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... - Page 64 Replacement of IO Module WARNING! • Before replacing an IO module, ensure that the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
- Page 65 Replacement of IO Module Step 3 Remove the IO module from the cabinet and the bracket. Figure 10-3 Removing the IO module Step 4 Replace the new IO module and assemble the new IO module with the bracket (Screw size M4, torque 1.6±0.2 N·m). Step 5 Install the IO module into the cabinet (Screw size M4, torque 1.6±0.2 N·m).
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Page 66: Replacement Of Co Detector
11 Replacement of CO Detector Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... - Page 67 Replacement of CO Detector WARNING! • Before replacing the CO detector, ensure that the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
- Page 68 Replacement of CO Detector Step 4 Install a new CO detector (Screw size M3, torque 1.0±0.1 N·m), and connect cables. Step 5 Reinstall the alignment plate (Screw size M6, torque 5.0±0.5 N·m). Checking after replacement For details of checking procedure after replacement, please refer to "24 Checking after replacement".
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Page 69: Replacement Of Smoke Detector Or Temperature Detector
12 Replacement of Smoke Detector or Temperature Detector Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... - Page 70 Replacement of Smoke Detector or Temperature Detector WARNING! • Before replacing the smoke detector and temperature sensor, make sure the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
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Page 71: Replacement Of Door Sensor
13 Replacement of Door Sensor Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... - Page 72 Replacement of Door Sensor WARNING! • Before replacing the door sensor, make sure that the system power is turned off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
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Page 73: Replacement Of Temperature And Humidity Sensor
14 Replacement of Temperature and Humidity Sensor Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... - Page 74 Replacement of Temperature and Humidity Sensor WARNING! • Before replacing the temperature and humidity sensor, make sure that the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
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Page 75: Replacement Of Thermostat
15 Replacement of Thermostat Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. • Tools: Torque screwdriver (Flat-head: M3 ,... - Page 76 Replacement of Thermostat WARNING! • Before replacing the thermostat, make sure that the system power is turned off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
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Page 77: Replacement Of Distribution Box
16 Replacement of Distribution Box Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... -
Page 78: Replacement Of Distribution Box
Replacement of Distribution Box WARNING! • Before replacing the distribution box and accessories, make sure that the system power is turned off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns. - Page 79 Replacement of Distribution Box Step 2 Open the rear cabinet door and remove the cover by pinching both sides of the cover. Loosen the screw and remove the cables. Figure 16-2 Removing the cables Step 3 Unscrew the screw on the distribution box and take out the distribution box. Figure 16-3 Removing distribution box Step 4 Install the new distribution box to the cabinet and secure the screws (Screw size...
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Page 80: Replacement Of Spd Module
Replacement of Distribution Box (Screw size M8, torque 12.0±1.0 N·m). Checking after replacement Step 1 Power on the system. For details, refer to "3.4 Power On". Step 2 Check whether the system is back to normal by EMS1000 a web page or SolaXCloud. - Page 81 Replacement of Distribution Box Step 2 Remove the cable from the SPD module. SPD-N SPD-L2 SPD-L1 SPD-L3 SPD-PE Figure 16-5 Removing the cables of SPD module Step 3 Use a screwdriver to pry up the clip on the SPD and pull the SPD module out upwards.
- Page 82 Replacement of Distribution Box Checking after replacement Step 1 Power on the system. For details, refer to "3.4 Power On". Step 2 Check if the indicator is green. LED light Status Definition Running Figure 16-7 Distribution box Indicator Step 3 Check whether the status of the distribution box is normal via EMS1000 webpage or SolaX Cloud App.
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Page 83: Replacement Of Dehumidifier
17 Replacement of Dehumidifier Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. • Tools: Torque wrench (M4 / M5) - Page 84 Replacement of Dehumidifier WARNING! • Before replacing the dehumidifier, ensure that the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
- Page 85 Replacement of Dehumidifier Checking after replacement Step 1 Power on the system. For details, refer to "3.4 Power On". Step 2 Check whether the system is back to normal by EMS1000 a web page or SolaXCloud.
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Page 86: Replacement Of Water Sensor
18 Replacement of Water Sensor Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... - Page 87 Replacement of Water Sensor WARNING! • Before replacing the water sensor, ensure that the system is powered off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
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Page 88: Replacement Of Audible And Visual Alarm
19 Replacement of Audible and Visual Alarm Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... - Page 89 Replacement of Audible and Visual Alarm WARNING! • Before replacing the audible and visual alarm, make sure that the system power is turned off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
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Page 90: Replacement Of Pcs
20 Replacement of PCS Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. • Tools: Torque screwdriver Torque wrench (M3) -
Page 91: Replacement Of Pcs
Replacement of PCS WARNING! • Before replacing the PCS, make sure that the system power is turned off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns. -
Page 92: Replacement Of External Fan
Replacement of PCS Step 2 Place a new PCS into the cabinet. Install the bracket that secures the PCS to the cabinet (Screw size M6, torque: 5.0±0.5 N·m). Step 3 Wiring the PCS. Checking after replacement Step 1 Power on the system. For details, refer to "3.4 Power On". - Page 93 Replacement of PCS Step 4 After replacing the fan, follow the sequence install a new fan (Screw size M4, torque: 1.2±0.2 N·m). Step 5 Install the PCS into the cabinet, reference "20.1 Replacement of PCS". Checking after replacement Step 1 Power on the system.
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Page 94: Replacement Of Liquid Cooling Unit
21 Replacement of Liquid Cooling Unit Fault location View alarm information via cabinet screen, EMS1000 webpage, SolaXCloud App or troubleshooting manual. Refer to the alarm handling suggestions in the alarm details. Preparation before replacement • Contact SolaX and order replacement parts. •... - Page 95 Replacement of Liquid Cooling Unit WARNING! • Before replacing the Liquid cooling unit, make sure that the system power is turned off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
- Page 96 Replacement of Liquid Cooling Unit Checking after replacement Step 1 Power on the system. For details, refer to "3.4 Power On". Step 2 Check whether the system is back to normal by EMS1000 a web page or SolaXCloud.
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Page 97: Replacement Of Automatic Fire Sprinkler
22 Replacement of Automatic Fire Sprinkler NOTICE! • Automatic fire sprinkler is valid for 10 years from the date of shipment of the cabinet from the factory. Please contact SolaX for purchase after the expiration date. Preparation before replacement • Contact SolaX and order replacement parts. - Page 98 Replacement of Automatic Fire Sprinkler WARNING! • Before replacing the automatic fire sprinkle, make sure that the system power is turned off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns.
- Page 99 Replacement of Automatic Fire Sprinkler Step 4 Install a new automatic fire sprinkle into the cabinet and screw it (Screw size M5, torque: 3.0±0.3 N·m). Step 5 Connect the cable. Step 6 Install the front panel of the cabinet (Screw size M6, torque: 3.0±0.3 N·m).
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Page 100: Replacement Of Coolant Pipe
23 Replacement of Coolant Pipe NOTICE! • It is recommended to contact SolaX for maintenance. • Replacement is not recommended when the temperature ＜ -15°C. Preparation before replacement • Contact SolaX and order replacement parts. • Tools: Insulated ladder Screwdriver •... -
Page 101: Replacement Of Battery Pack Pipe
Replacement of Coolant Pipe WARNING! • Before replacing the coolant pipe, make sure that the system power is turned off. Otherwise, there is a risk of electric shock. • After the system is powered off, there will still be residual power and heat, which may cause electric shock and body burns. -
Page 102: Replacement Of Cabinet Pipe
Replacement of Coolant Pipe Step 2 Check whether the system is back to normal by EMS1000 a web page or SolaXCloud. 23.2 Replacement of Cabinet Pipe Procedure Step 1 Refer to the liquid drain procedure in the "25.2 System Drain Operation" perform the drain. - Page 103 Replacement of Coolant Pipe Step 3 Reinstall the new pipe in the same way. A “Clik” will be heard when the shutoff valve and piping are successfully connected. Step 4 Refill the machine according to "25.1 Coolant Filling Operation". Checking after replacement Step 1 Power on the system.
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Page 104: Checking After Replacement
24 Checking after Replacement Step 1 Check that the replacement parts are installed and connected correctly and securely. Step 2 Check the cable jacket for damage, especially the cable jacket connecting with the metal parts. Step 3 Power on the system. For details, refer to "3.4 Power On". -
Page 105: Appendix
25 Appendix 25.1 Coolant Filling Operation NOTICE! • It is recommended to contact SolaX for maintenance. Preparation • Tools: Coolant collection bucket Water pump for filling coolant (≥20 L) (Capacity: 15L/Min) Field communicator Hose clamp × 6 Silicone tube Triple(Tee) valve (ID: 18 mm, L≥... - Page 106 Appendix replenishment operations, refer to "25.3 Coolant Replenishment Operation" details. • The cleanliness of the coolant must meet the following requirements: the maximum particle diameter of residual impurities < 0.6 m, and the total mass ≤ 80 • When adding coolant to the liquid cooling unit, it is recommended to equip a filter screen with a size of 30 mesh or above to prevent dust and other impurities from entering the coolant circulation system.
- Page 107 Appendix Parameter Value Sulfate < 250 mg/dm³ Nitrate < 25 mg/dm³ Nitrite < 0.1 mg/m³ < 7 mg/dm³ < 0.05 mg/dm³ < 0.1 mg/dm³ < 0.1 mg/dm³ < 0.1 mg/dm Procedure Step 1 Open the exhaust valve at the highest point of the pipeline. Step 2 Connect the Silicone tube .
- Page 108 Appendix Coolant filling port DEBUG Coolant Figure 25-5 Coolant filling Step 6 After the liquid filling is complete, remove the tubes. NOTICE! • Keeping the Liquid cooling unit ON at the field communicator. • Observe the liquid filling process to ensure that the liquid filling is working normally, and the system lasts about 30 minutes for a one-time complete liquid filling process.
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Page 109: System Drain Operation
Appendix 25.2 System Drain Operation NOTICE! • It is recommended to contact SolaX for maintenance. • A small amount of coolant residue may come out when unplugging the pipe, this is normal. Wipe the residue away. Preparation • Tools: Silicone tube Coolant collection bucket Air compressor (≥20 L) - Page 110 Appendix Step 10 Clean the residual liquid inside the cabinet. Ensure that no liquid remains in the cabinet. Figure 25-6 Draining the coolant...
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Page 111: Coolant Replenishment Operation
Appendix 25.3 Coolant Replenishment Operation Preparation • Tools: Coolant collection bucket Water pump for filling coolant (≥20 L) (Capacity: 15L/Min) Field communicator Hose clamp × 6 Silicone tube Triple(Tee) valve (ID: 18 mm, L≥ 2 m) Coolant Diameter: 18 mm Precautions •... - Page 112 Appendix NOTICE! • If air enters the tube, please empty the connecting tube by filling coolant in advance. • Please pay attention to the liquid level in the coolant storage tank to ensure that the inlet of the pump is immersed in the coolant. Step 5 Connect the DEBUG port of the liquid cooling unit to the filed communicator, and power on it.
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Page 113: Contact Information
Contact Information AUSTRALIA UNITED KINGDOM Unit C-D Riversdale House, Riversdale 21 Nicholas Dr, Dandenong South VIC 3175 Road, Atherstone, CV9 1FA +61 1300 476 529 +44 (0) 2476 586 998 service@solaxpower.com.au service.uk@solaxpower.com TURKEY GERMANY Fevzi Çakmak mah. aslım cd. no 88 A Am Tullnaupark 8, 90402 Nürnberg, Karatay / Konya / Türkiye Germany... - Page 114 SolaX Power Network Technology (Zhejiang) Co., Ltd. Add.: No. 278, Shizhu Road, Chengnan Sub-district, Tonglu County, Hangzhou, Zhejiang, China E-mail: info@solaxpower.com Copyright © SolaX Power Network Technology (Zhejiang) Co., Ltd. All rights reserved. 320104017300...
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