Download
Share
Print this page
SolaX Power T-BAT-SYS-HV-S25 User Manual
  1. Manuals
  2. Brands
  3. SolaX Power Manuals
  4. Battery Pack
  5. T-BAT-SYS-HV-S25
  6. User manual
SolaX Power T-BAT-SYS-HV-S25 User Manual

SolaX Power T-BAT-SYS-HV-S25 User Manual

Triple power lithium-ion battery
Hide thumbs Also See for T-BAT-SYS-HV-S25:

Advertisement

Quick Links

Download this manual
Triple Power Lithium-ion Battery
50 Ah, 72 Ah
Copyright © SolaX Power Technology (Zhejiang) Co., Ltd. All rights reserved.
No part of the document may be reproduced or transmitted in any form or by
any means without prior written consent of SolaX Power Technology (Zhejiang)
Co., Ltd. (hereinafter referred to as SolaX). SolaX reserves the right of final
interpretation.
User Manual
www.solaxpower.com

Advertisement

loading
Need help?

Need help?

Do you have a question about the T-BAT-SYS-HV-S25 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SolaX Power T-BAT-SYS-HV-S25

Summary of Contents for SolaX Power T-BAT-SYS-HV-S25

  • Page 1 User Manual 50 Ah, 72 Ah Copyright © SolaX Power Technology (Zhejiang) Co., Ltd. All rights reserved. No part of the document may be reproduced or transmitted in any form or by any means without prior written consent of SolaX Power Technology (Zhejiang) Co., Ltd.
  • Page 3 CHNAGE HISTORY Changes between document versions are cumulative. The latest version contains all updates made in previous versions. Version 00 (Jan. 30, 2023) Initial release...
  • Page 4 3.2 Installation Space ..................8 3.3 Appearance .....................9 3.4 Basic Features ....................13 3.4.1 Features ....................13 3.4.2 Certifications ....................13 3.5 Specification ....................14 3.5.1 T-BAT-SYS-HV-S25 ................14 3.5.2 T-BAT-SYS-HV-S36 ................16 4 Preparation before Installation ............... 18 4.1 Prerequisites....................18 4.2 Safety Gear ......................19 4.3 Installation Tools ....................19 4.4 Preparation ....................20...
  • Page 5 6.2 Communication Connection (connecting to inverter) ......31 6.3 Cable Connection ..................32 6.3.1 Wiring without Series Box ..............32 7 Commissioning ....................38 7.1 DIP Switch ......................38 7.2 Start and Shutdown Procedure ..............39 7.3 Status Indicators .....................40 8 Troubleshooting ....................43 9 Decommissioning ..................... 46 9.1 Dismantling Battery ..................46 9.2 Packing ......................46 10 Maintenance ....................
  • Page 7 1 Note on this Manual 1 Note on this Manual 1.1 Scope of Validity This manual, an integral part of T-BAT Series, contains information on assembly, commissioning, maintenance and failure of the device. Please read it carefully before operation. TBMS-MCS0800 Battery Module TP-HS25, TP-HS36 Note: In case of one group, there are 3 parts of the T-BAT system, which includes...
  • Page 8 2 Safety 2 Safety 2.1 Safety Instruction For safety reasons, installers are responsible for familiarizing themselves with the contents of the Manual and all Warnings before performing installation. 2.1.1 General Safety Precautions WARNING! Do not crush or impact battery, and always dispose of it according to relevant safety regulations.
  • Page 9 2 Safety 2.1.2 Explanation of Labels Label Explanation CE mark for conformity TUV certification UKCA mark of conformity The battery system must be disposed of at a proper facility for environmentally-safe recycling. Do not dispose of the battery together with household waste. Do not dispose of the battery together with household waste.
  • Page 10 2 Safety 2.2 Response to Emergency Situations 2.2.1 Leaking Batteries In case the leakage of electrolyte solution occurs, please avoid direct contact with the electrolyte solution and the gas that may be generated by it. Direct contact may lead to skin irritation or chemical burns. If users come into contact with the electrolyte solution, please do as follows: Accidental inhalation of harmful substances: Evacuate from the contaminated ■...
  • Page 11 2 Safety 2.3 Qualified Installer WARNING! All operations of T-BAT SYS-HV relating to electrical connection and installation must be carried out by qualified personnel. A skilled worker is defined as a trained and qualified electrician or installer who has all of the following skills and experience: Knowledge of the functional principles and operation of grid-tied systems;...
  • Page 12 3 Production Information 3 Production Information 3.1 Dimensions and Weight A battery management system (hereinafter referred to as BMS) is an electronic system that manages a rechargeable battery. A battery module is a type of electrical battery which can charge or discharge loads.
  • Page 13 3 Production Information Base 104.2 Series Box...
  • Page 14 3 Production Information 3.2 Installation Space One Group > 100 mm > 400 mm > 400 mm Two groups > 100 mm > 100 mm > 400 mm > 400 mm 400 ~ 800 mm *Note: The above figures show an example of installation space of “One Group“ and “Two Groups“.
  • Page 15 3 Production Information 3.3 Appearance ■ Left side view HEA T I II Item No. Description HEAT: Connect “HEAT“ port of Series Box (if any); or, the port must be connected to a short-circuit plug. *Note: The port has been insert the short-circuit plug before delivery, DO NOT remove it.
  • Page 16 3 Production Information Right side view SWITCH DISCONNECTOR BAT+ BAT- POWER VIII Item No. Description POWER: Start system SWITCH DISCONNECTOR: A switch for battery’s input and output VIII DIP: Realize battery’s parallel function (A reserved function) BAT+: Connect BMS’s BAT+ to inverter’s BAT+ BAT-: Connect BMS’s BAT- to inverter’s BAT- GND: Grounding port of BMS to inverter’s grounding port BMS: Connect the “BMS“...
  • Page 17 3 Production Information Battery Module ■ The hot-plug interface is connected to the bottom of battery module or BMS. Bottom The hot-plug interface is connected to the top of battery module or Base. Base ■ The hot-plug interface is connected to the bottom of battery module.
  • Page 18 3 Production Information Series Box ■ Left side view HEA T Item No. Description HEAT: Connect to the “HEAT“ port of BMS GND: Connect the grounding port to the grounding port of BMS B-: Connect to the ”B-” of BMS B+: Connect to the “B+“...
  • Page 19 3 Production Information 3.4 Basic Features 3.4.1 Features The T-BAT SYS-HV is one of the most advanced energy storage systems on the market today, using state-of-the-art technology, and having the characteristics of high reliability and convenient control. Characteristics are shown as follows: 90% DOD;...
  • Page 20 3 Production Information 3.5 Specification 3.5.1 T-BAT-SYS-HV-S25 Configuration List ■ Nominal Operating Battery Model Energy Voltage Module (kWh) (Vdc) T-BAT HS5.0 TBMS-MCS0800 × 1 TP-HS25 × 2 5.12 90-116 T-BAT HS7.5 TBMS-MCS0800 × 1 TP-HS25 × 3 7.68 135-174 T-BAT HS10.0 TBMS-MCS0800 ×...
  • Page 21 3 Production Information Module T-BAT HS20.0 T-BAT HS22.2 T-BAT HS25.0 T-BAT HS27.5 T-BAT HS30.0 T-BAT HS32.5 Nominal Voltage (Vdc) 409.6 460.8 563.2 614.4 665.6 Operating Voltage (Vdc) 360-465 450-522 450-480 495-636 540-695 585-750 Nominal Capacity (Ah) 1 Nominal Energy (kWh) 1 20.48 23.04 25.60...
  • Page 22 3 Production Information 3.5.2 T-BAT-SYS-HV-S36 Configuration List ■ Nominal Operating Battery Module Energy Voltage Module (kWh) (Vdc) T-BAT HS7.2 TBMS-MCS0800 × 1 TP-HS36 × 2 7.37 90-116 T-BAT HS10.8 TBMS-MCS0800 × 1 TP-HS36 × 3 11.06 135-174 T-BAT HS14.4 TBMS-MCS0800 × 1 TP-HS36 ×...
  • Page 23 3 Production Information Module T-BAT HS28.8 T-BAT HS32.4 T-BAT HS36.0 T-BAT HS39.6 T-BAT HS43.2 T-BAT HS46.8 Nominal Voltage (Vdc) 409.6 460.8 563.2 614.4 665.6 Operating Voltage (Vdc) 360-465 450-522 450-480 495-636 540-695 585-750 Nominal Capacity (Ah) 1 Nominal Energy (kWh) 1 29.49 33.18 36.86...
  • Page 24 4 Preparation before Installation 4 Preparation before Installation 4.1 Prerequisites When assembling the system, avoid touching the battery terminals with any metal object or bare hands. According to the design principles, T-BAT SYS-HV will provide a safe and reliable energy. Improper operation and equipment damage may cause overheating and electrolyte leakage.
  • Page 25 4 Preparation before Installation 4.2 Safety Gear Installation and maintenance personnel must operate according to applicable federal, state, and local regulations as well as industry standards regarding product installation. Personnel must wear safety gear as indicated below in order to avoid short circuit and personal injury. Anti-dust mask Safety boots Safety gloves...
  • Page 26 4 Preparation before Installation 4.4 Preparation 4.4.1 Check for Transport Damage Ensure that the battery is intact during and after transportation. If there are damages, such as cracks, please contact your dealer immediately. 4.4.2 Unpacking Remove the packing tape on the carton to open the battery package. Ensure that the battery modules and relevant items are complete.
  • Page 27 4 Preparation before Installation 4.4.3 Accessory BMS (TBMS-MCS0800) Accessories included are shown as follows: Item No. Description Quantity Base Communication Cable (BMS port) Short Power Cable (is plugged into the jack of BMS before delivery) Power Cable (Black) Power Cable (Red) “L”...
  • Page 28 4 Preparation before Installation Battery module (TP-HS25/TP-HS36) Accessories included are shown as follows: Item No. Description Quantity Battery Module M4x14 Phillips-head Screw Gasket Document...
  • Page 29 4 Preparation before Installation Series Box Accessories included are shown as follows: Item No. Description Quantity Series Box Base Heater Cable (HEAT port) Communication Cable (COM port) Power Cable (Black) Power Cable (Red) “L” Bracket Adjustable Bracket M4x10 Phillips-head Screw M6 Flange Nut Rotation Wrench Grounding Cable...
  • Page 30 5 Equipment Installation 5 Equipment Installation 5.1 Installation Environment Requirements Ensure that the equipment is installed in a well ventilated environment; ■ To prevent fire due to high temperature, ensure that the ventilation vents or ■ heat dissipation system are not blocked when the equipment is running; Do not expose the equipment to flammable or explosive gas or smoke.
  • Page 31 5 Equipment Installation 5.2 Installation Procedure *Note: 1. Up to 9 battery modules can be installed in a group. If the battery module users purchased excesses 10 sets (including 10), a Series Box needs to be installed to connect two groups in series. 2. The bearing capacity of the ground which is used to install the whole battery system must be over 500 kg/m2.
  • Page 32 5 Equipment Installation Step 3. Place one battery module on the Base. Place battery module Remove the dust covers *Note: If the Base is shifted after placing battery module, move it to its original location according to the mark previously drawn. Step 4.
  • Page 33 5 Equipment Installation Step 6. Join Adjustable bracket and “L” bracket with M6 Flange nuts (× 2). Attach M6 Flange nuts but not tighten Step 7. Secure the assembled bracket on the battery module and wall. Attach the assembled bracket on the battery module with M4x10 Phillips-head screws (×...
  • Page 34 5 Equipment Installation Remove the assembled bracket; Insert Expansion bolts (× 2) Remove bracket Secure the assembled bracket to the wall with Tapping screws (× 2) and Washer (× 2), and tighten them (Torque: 4 N·m); Secure the assembled bracket on the battery module with M4x10 Phillips-head screws (×...
  • Page 35 5 Equipment Installation Step 8. Place BMS, and tighten M4x14 Phillips-head screws (× 2) on both sides (Torque: 0.9 to 1.1 N·m) Torque: 0.9-1.1 N·m Installation steps with Series Box In case of more than 10 sets of battery module (including 10), a Series Box needs to be installed to connect two groups in series, and an accessories kit for Series Box will not deliver for free.
  • Page 36 6 Wiring 6 Wiring Current terminal connection and communication cable, connecting BMS and inverter, shall be made before conducting wiring. 6.1 Current Terminal Connection The steps for making current terminal connection are shown as follows: Step 1. Strip the cable jacket about 8 to 10 mm from the end; Step 2.
  • Page 37 6 Wiring 6.2 Communication Connection (connecting to inverter) To ensure normal operation of BMS and inverter, the BMS communication cable delivered with the BMS accessories kit is required to connect RJ45 connector. The specific definition of the communication cable is shown as follows: BMS_H BMS_L The wire sequence of one terminal connecting to the inverter is the same as the wire sequence of the other terminal, connecting to the BMS.
  • Page 38 6 Wiring 6.3 Cable Connection Before wiring, please: Step 1. Remove the screws on both covers of the BMS, Step 2. Press the cover; SWITCH DISCONNECTOR *Note: Remove the silicone sleeves from the ports of BMS and Series Box (if any). 6.3.1 Wiring without Series Box Left side of BMS Short power cable: Connect “B+“...
  • Page 39 6 Wiring Right side of BMS (BMS to inverter) Power cable (black): Connect BAT- of BMS to BAT- of inverter Power cable (red): Connect BAT+ of BMS to BAT+ of inverter Communication cable: Connect BMS port of BMS to BMS port of inverter Rotation Power cable (red) Communication wrench...
  • Page 40 6 Wiring Wring with Series Box Communication cable: There are two terminals at both ends; one connects to COM port of BMS, and the other connects to COM port of Series Box. Heater cable: There are two terminals at both ends; one connects to HEAT port of BMS, and the other connects to HEAT port of Series Box.
  • Page 41 6 Wiring Wiring between BMS and Series Box Power Heater cable cable (red) (HEAT port) Communication cable (COM port) Grounding cable Rotation wrench Power cable (black) Heater cable Communication cable (COM port) (HEAT port) Power cable (red) Grounding cable Power cable (black) Lock button...
  • Page 42 6 Wiring Before wiring, the short-circuit plug on the HEAT port should be removed. And after finishing wiring, please make sure that the heater cable is locked. Rotate anti-clockwise to remove short-circuit plug Insert heater cable into HEAT port, and rotate clockwise to lock it. Align the groove according to the arrows.
  • Page 43 6 Wiring Right side of BMS Rotation Power cable (red) Communication wrench cable SWITCH DISCONNECTOR Lock button Grounding This type of terminal is Power cable cable available on both power (black) cable. *Note: Press and hold the lock button while unplugging the power cable, or it cannot ■...
  • Page 44 7 Commissioning 7 Commissioning 7.1 DIP Switch DIP Switch is equipped on BMS. See figure below. Description DIP switch 1 A reserved function DIP switch 2 A reserved function DIP switch 3 A reserved function Terminal resistance *Note: ■ The DIP switch 4 shall be flipped down (open the circuit) when DIP switch 4 connecting BMS to inverter;...
  • Page 45 7 Commissioning 7.2 Start and Shutdown Procedure Before commissioning, please check to ensure that, the installed battery modules are the same model, and all the grounding cables, power cables, communication cables, and heater cable are connected. Power on Step 1. Rotate the SWITCH DISCONNECTOR to ON; Step 2.
  • Page 46 7 Commissioning 7.3 Status Indicators The power indicators show the current battery percentage. There are five indicators on the BMS, one status light and four SOC power indicators. See figure below: For the derailed information on indicators, see the table below: Status Description After pressing the POWER button to start the system, the status light...
  • Page 47 7 Commissioning Table 1: Indicator information while charging SOC value Status light SOC1 SOC2 SOC3 SOC4 0% ≤ SOC < 25% Green Flash Light off Light off Light off SOC < 50% Green Light on Flash Light off Light off SOC <...
  • Page 48 7 Commissioning The power indicators will change according to the actual situation, with details as below: Fault SOC1 SOC2 SOC3 SOC4 Huge differential pressure Flash Voltage fault (undervoltage and overvoltage of unit, overvoltage and Flash undervoltage of total voltage) Temperature fault (high temperature, low Flash Flash temperature)
  • Page 49 8 Troubleshooting 8 Troubleshooting Check the indicators (refer to the “7.3 Status Indicators“) to determine the status of T-BAT SYS-HV. In case the following circumstance occurs, for instance, voltage or temperature exceeding the limit, a warning state will be triggered. T-BAT system’s BMS will periodically report its operating state to inverter.
  • Page 50 8 Troubleshooting The temperature of BMS is too low. Low temperature Warm up BMS and restart; BMS_TemLow of BMS Contact the company’s after-sales personnel. Inconsistency of battery. Cell imbalance of Restart BMS; ■ BMS_CellImbalance ■ Contact the company’s after-sales personnel. Hardware protection of BMS.
  • Page 51 8 Troubleshooting Software and Different type of BMS. hardware Restart BMS; ■ BMS_SW&HW_Unmatch mismatch ■ Contact the company’s after-sales error of BMS personnel. Different type of BMS. BMS and battery Restart BMS; ■ BMS_M&S_Unmatch module mismatch ■ Contact the company’s after-sales error personnel.
  • Page 52 9 Decommissioning 9 Decommissioning 9.1 Dismantling Battery Shutting down battery unit: Disconnect the cables between BMS and inverter; ■ Disconnect the series wiring terminal on the battery; ■ Disconnect the cables. ■ 9.2 Packing Pack the BMS and battery module in the original packaging. If the original packaging is no longer available, use an equivalent carton or box that meets the following requirements: Suitable for loads over 70.00 kg;...
  • Page 53 10 Maintenance 10 Maintenance If the ambient temperature for storage is -20°C~50°C, recharge the batteries ■ at least once every 3 months. If the ambient temperature for storage is 0°C~40°C, recharge the batteries at ■ least once every 12 months. If the battery(ies) has(have) not been used for more than 9 months, the bat- ■...
  • Page 54 11 Disclaimer 11 Disclaimer Triple Power protects the product under warranty when it is installed and used as listed in the Manual. Violation of the installation procedure or use of the product in any way not described in the Manual will immediately void all warranties on the product.

This manual is also suitable for:

T-bat-sys-hv-s36