SolaX Power TBMS-MCS0800 User Manual
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SolaX Power TBMS-MCS0800 User Manual

Triple power lithium-ion battery 50 ah, 72 ah
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SolaX Power Network Technology (Zhejiang) Co., Ltd.
Add.: No. 288, Shizhu Road, Tonglu Economic Development Zone, Tonglu City,
Zhejiang Province, 310000 P.R. China
Tel.: +86 (0) 571-5626 0011
E-mial: info@solaxpower.com
320101057700

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  • Page 1 SolaX Power Network Technology (Zhejiang) Co., Ltd. Add.: No. 288, Shizhu Road, Tonglu Economic Development Zone, Tonglu City, Zhejiang Province, 310000 P.R. China Tel.: +86 (0) 571-5626 0011 E-mial: info@solaxpower.com 320101057700...
  • Page 2 User Manual 50 Ah, 72 Ah Copyright © SolaX Power Technology (Zhejiang) Co., Ltd. All rights reserved. No part of the document may be reproduced or transmitted in any form or by any means without prior written consent of SolaX Power Technology (Zhejiang) Co., Ltd.
  • Page 4 CHNAGE HISTORY Changes between document versions are cumulative. The latest version contains all updates made in previous versions. Version 00 (Jan. 30, 2023) Initial release...

  • Page 5: Table Of Contents

    Content 1 Note on this Manual ..................1 1.1 Scope of Validity ....................1 1.2 Target Group ....................1 1.3 Symbols......................1 2 Safety ........................2 2.1 Safety Instruction ...................2 2.1.1 General Safety Precautions ..............2 2.1.2 Explanation of Labels ................3 2.2 Response to Emergency Situations ............4 2.2.1 Leaking Batteries ...................4 2.2.2 Fire ......................4 2.2.3 Wet Batteries and Damaged Batteries ..........4...
  • Page 6 6.2 Communication Connection (connecting to inverter) ......32 6.3 Cable Connection ..................33 6.3.1 Wiring without Series Box ..............33 7 Commissioning ....................39 7.1 DIP Switch ......................39 7.2 Start and Shutdown Procedure ..............40 7.3 Status Indicators .....................41 8 Troubleshooting ....................44 9 Decommissioning ..................... 47 9.1 Dismantling Battery ..................47 9.2 Packing ......................47 10 Maintenance ....................

  • Page 8: Note On This Manual

    This manual, an integral part of T-BAT Series, contains information on assembly, commissioning, maintenance and failure of the device. Please read it carefully before operation. TBMS-MCS0800 Battery Module TP-HS25, TP-HS36 Note: In case of one group, there are 3 parts of the T-BAT system, which includes BMS, battery module(s) and base.

  • Page 9: Safety

    2 Safety 2 Safety 2.1 Safety Instruction For safety reasons, installers are responsible for familiarizing themselves with the contents of the Manual and all Warnings before performing installation. 2.1.1 General Safety Precautions WARNING! Do not crush or impact battery, and always dispose of it according to relevant safety regulations.

  • Page 10: Explanation Of Labels

    2 Safety 2.1.2 Explanation of Labels Label Explanation CE mark for conformity TUV certification UKCA mark of conformity The battery system must be disposed of at a proper facility for environmentally-safe recycling. Do not dispose of the battery together with household waste. Do not dispose of the battery together with household waste.

  • Page 11: Response To Emergency Situations

    2 Safety 2.2 Response to Emergency Situations 2.2.1 Leaking Batteries In case the leakage of electrolyte solution occurs, please avoid direct contact with the electrolyte solution and the gas that may be generated by it. Direct contact may lead to skin irritation or chemical burns. If users come into contact with the electrolyte solution, please do as follows: Accidental inhalation of harmful substances: Evacuate from the contaminated ■...

  • Page 12: Qualified Installer

    2 Safety 2.3 Qualified Installer WARNING! All operations of T-BAT SYS-HV relating to electrical connection and installation must be carried out by qualified personnel. A skilled worker is defined as a trained and qualified electrician or installer who has all of the following skills and experience: Knowledge of the functional principles and operation of grid-tied systems;...

  • Page 13: Production Information

    The whole system mainly comprises a BMS, battery module(s), and base. TBMS-MCS0800 TP-HS25 TP-HS36 Base Series Box Length (mm) 510.00 510.00 510.00 510.00 510.00 Width (mm) 365.00 365.00 365.00 365.00 365.00 Height (mm) 157.00 152.00 152.00 90.00 157.00 Weight (kg) 13.00 28.00 34.00 9.00 10.00 BMS (TBMS-MCS0800) Battery module (TP-HS25/TP-HS36)
  • Page 14 3 Production Information Base Series Box...

  • Page 15: Installation Space

    3 Production Information 3.2 Installation Space One Group > 100 mm > 400 mm > 400 mm Two groups > 100 mm > 100 mm > 400 mm > 400 mm 400 ~ 800 mm *Note: The above figures show an example of installation space of “One Group“ and “Two Groups“.

  • Page 16: Appearance

    3 Production Information 3.3 Appearance ■ Left side view I II Item No. Description HEAT: Connect “HEAT“ port of Series Box (if any); or, the port must be connected to a short-circuit plug. *Note: The port has been insert the short-circuit plug before delivery, DO NOT remove it.
  • Page 17 3 Production Information Right side view VIII IX X XI XII Item No. Description Switch: Start system Breaker: A switch for battery’s input and output VIII DIP: Realize battery’s parallel function (A reserved function) BAT+: Connect BMS’s BAT+ to inverter’s BAT+ BAT-: Connect BMS’s BAT- to inverter’s BAT- GND: Grounding port of BMS to inverter’s grounding port BMS: Connect the “BMS“...
  • Page 18 3 Production Information Battery Module ■ The hot-plug interface is connected to the bottom of battery module or BMS. Bottom The hot-plug interface is connected to the top of battery module or Base. Base ■ The hot-plug interface is connected to the bottom of battery module.
  • Page 19 3 Production Information Series Box ■ Left side view i ii Item No. Description HEAT: Connect to the “HEAT“ port of BMS GND: Connect the grounding port to the grounding port of BMS B-: Connect to the ”B-” of BMS B+: Connect to the “B+“...

  • Page 20: Basic Features

    3 Production Information 3.4 Basic Features 3.4.1 Features The T-BAT SYS-HV is one of the most advanced energy storage systems on the market today, using state-of-the-art technology, and having the characteristics of high reliability and convenient control. Characteristics are shown as follows: 90% DOD;...

  • Page 21: Specification

    Configuration List ■ Operating Battery Nominal En- Model Voltage Module ergy (kWh) (Vdc) T-BAT HS5.0 TBMS-MCS0800 × 1 TP-HS25 × 2 5.12 90-116 T-BAT HS7.5 TBMS-MCS0800 × 1 TP-HS25 × 3 7.68 135-174 T-BAT HS10.0 TBMS-MCS0800 × 1 TP-HS25 × 4 10.24...
  • Page 22 3 Production Information Module T-BAT HS20.0 T-BAT HS22.2 T-BAT HS25.0 T-BAT HS27.5 T-BAT HS30.0 T-BAT HS32.5 Nominal Voltage (Vdc) 409.6 460.8 563.2 614.4 665.6 Operating Voltage (Vdc) 360-465 450-522 450-480 495-636 540-695 585-750 Nominal Capacity (Ah) 1 Nominal Energy (kWh) 1 20.48 23.04 25.60...

  • Page 23: T-Bat-Sys-Hv-S36

    TP-HS36 × 8 29.49 360-465 T-BAT HS32.4 TBMS-MCS0800 × 1 TP-HS36 × 9 33.18 405-522 T-BAT HS36.0 TBMS-MCS0800 × 1 TP-HS36 × 10 36.86 450-580 T-BAT HS39.6 TBMS-MCS0800 × 1 TP-HS36 × 11 40.55 495-636 T-BAT HS43.2 TBMS-MCS0800 × 1 TP-HS36 × 12 44.24...
  • Page 24 3 Production Information Module T-BAT HS28.8 T-BAT HS32.4 T-BAT HS36.0 T-BAT HS39.6 T-BAT HS43.2 T-BAT HS46.8 Nominal Voltage (Vdc) 409.6 460.8 563.2 614.4 665.6 Operating Voltage (Vdc) 360-465 450-522 450-480 495-636 540-695 585-750 Nominal Capacity (Ah) 1 Nominal Energy (kWh) 1 29.49 33.18 36.86...

  • Page 25: Preparation Before Installation

    4 Preparation before Installation 4 Preparation before Installation 4.1 Prerequisites When assembling the system, avoid touching the battery terminals with any metal object or bare hands. According to the design principles, T-BAT SYS-HV will provide a safe and reliable energy. Improper operation and equipment damage may cause overheating and electrolyte leakage.

  • Page 26: Safety Gear

    4 Preparation before Installation 4.2 Safety Gear Installation and maintenance personnel must operate according to applicable federal, state, and local regulations as well as industry standards regarding product installation. Personnel must wear safety gear as indicated below in order to avoid short circuit and personal injury. Anti-dust mask Safety boots Safety gloves...

  • Page 27: Preparation

    4 Preparation before Installation 4.4 Preparation 4.4.1 Check for Transport Damage Ensure that the battery is intact during and after transportation. If there are damages, such as cracks, please contact your dealer immediately. 4.4.2 Unpacking Remove the packing tape on the carton to open the battery package. Ensure that the battery modules and relevant items are complete.

  • Page 28: Accessory

    4 Preparation before Installation 4.4.3 Accessory BMS ( TBMS-MCS0800 Accessories included are shown as follows: Item No. Description Quantity Base Communication Cable (BMS port) Short Power Cable (is plugged into the jack of BMS before delivery) Power Cable (Black) Power Cable (Red) “L”...
  • Page 29 4 Preparation before Installation Battery module (TP-HS25/TP-HS36) Accessories included are shown as follows: Item No. Description Quantity Battery Module M4 Washer Mx14 Phillips-head Screw Document...
  • Page 30 4 Preparation before Installation Series Box Accessories included are shown as follows: Item No. Description Quantity Base Heater Cable (HEAT port) Communication Cable (COM port) Power Cable (Black) Power Cable (Red) Adjustable Bracket “L” Bracket M4 Washer M4x14 Phillips-head Screw Rotation Wrench M4x15 Phillips-head Screw M6 Flange Nut...

  • Page 31: Equipment Installation

    5 Equipment Installation 5 Equipment Installation 5.1 Installation Environment Requirements Ensure that the equipment is installed in a well ventilated environment; ■ To prevent fire due to high temperature, ensure that the ventilation vents or ■ heat dissipation system are not blocked when the equipment is running; Do not expose the equipment to flammable or explosive gas or smoke.

  • Page 32: Installation Procedure

    5 Equipment Installation 5.2 Installation Procedure *Note: 1. Up to 9 battery modules can be installed in a group. If the battery module users purchased excesses 10 sets (including 10), a Series Box needs to be installed to connect two groups in series. 2. The bearing capacity of the ground which is used to install the whole battery system must be over 500 kg/m2.
  • Page 33 5 Equipment Installation Step 3: Place one battery module on Base Place battery module Remove dust cover *Note: If the Base is shifted after placing battery module, move it to its original location according to the mark previously drawn. Step 4: Secure and tighten M4x14 Phillips-head screws (× 2) on both sides (Torque: 0.9 to 1.1 N·m) Torque: 0.9 to 1.1 N·m Right Side View...
  • Page 34 5 Equipment Installation Step 6: Join Adjustable bracket and “L” bracket with M6 Flange nuts (× 2) Attach M6 Flange nuts but not tighten Step 7: Secure the assembled bracket on the battery module and wall Attach the assembled bracket on the battery module with M4x14 Phillips-head screws (×...
  • Page 35 5 Equipment Installation Move the assembled bracket to the wall; Circle along the inner ring of holes; Remove the assembled bracket, and drill the two holes (at least 50 mm) by a Drill (φ 10 mm). Do not remove the dust cover on the top battery φ10 mm 90°...
  • Page 36 5 Equipment Installation Secure the assembled bracket to the wall with Tapping screws (× 2) and Washer (× 2), and tighten them (Torque: 4 N·m); Secure the assembled bracket on the battery module with M4x14 Phillips-head screws (× 2), and tighten them (Torque: 0.9 to 1.1 N·m); Tighten the M6 Flange nuts (×...
  • Page 37 5 Equipment Installation Installation steps with Series Box In case of more than 10 sets of battery module (including 10), a Series Box needs to be installed to connect two groups in series, and an accessories kit for Series Box will not deliver for free. The installation procedure for these two groups is the same as that for one group.

  • Page 38: Wiring

    6 Wiring 6 Wiring Current terminal connection and communication cable, connecting BMS and inverter, shall be made before conducting wiring. 6.1 Current Terminal Connection The steps for making current terminal connection are shown as follows: Step 1: Strip the cable jacket about 8 to 10 mm from the end; Step 2: Cut the heat-shrink tubing to about 28 to 30 mm long, carefully slide it onto the end of the cable, and then carefully slip the wires all the way into the current terminal;...

  • Page 39: Communication Connection (Connecting To Inverter)

    6 Wiring 6.2 Communication Connection (connecting to inverter) To ensure normal operation of BMS and inverter, the BMS communication cable delivered with the BMS accessories kit is required to connect RJ45 connector. The specific definition of the communication cable is shown as follows: BMS_H BMS_L The wire sequence of one terminal connecting to the inverter is the same as the wire sequence of the other terminal, connecting to the BMS.

  • Page 40: Cable Connection

    6 Wiring 6.3 Cable Connection Before wiring, please: Press the door panel at both sides of BMS; ■ Remove the silicone sleeves from the ports of BMS and Series Box (if any). ■ 6.3.1 Wiring without Series Box Left side of BMS Short power cable: Connect “B+“...
  • Page 41 6 Wiring Right side of BMS (BMS to inverter) Power cable (black): Connect BAT- of BMS to BAT- of inverter Power cable (red): Connect BAT+ of BMS to BAT+ of inverter Communication cable: Connect BMS port of BMS to BMS port of inverter Rotation Power cable (red) Communication wrench...
  • Page 42 6 Wiring Wring with Series Box Communication cable: There are two terminals at both ends; one connects to COM port of BMS, and the other connects to COM port of Series Box. Heater cable: There are two terminals at both ends; one connects to HEAT port of BMS, and the other connects to HEAT port of Series Box.
  • Page 43 6 Wiring Wiring between BMS and Series Box Heater cable (HEAT port) Power cable (red) Communication cable (COM port) Grounding cable Rotation wrench Power cable (black) Communication Heater cable (HEAT port) cable (COM port) Power cable (red) Grounding cable Power cable (black) Lock button...
  • Page 44 6 Wiring Before wiring, the short-circuit plug on the HEAT port should be removed. And after finishing wiring, please make sure that the heater cable is locked. Rotate anti-clockwise to remove short-circuit plug Insert heater cable into HEAT port, and rotate clockwise to lock it. Align the groove according to the arrows.
  • Page 45 6 Wiring Right side of BMS Rotation Power cable (red) Communication wrench cable Lock button Grounding This type of terminal is available Power cable cable on both power cable (black) *Note: Press and hold the lock button while unplugging the power cable, or it cannot ■...

  • Page 46: Commissioning

    7 Commissioning 7 Commissioning 7.1 DIP Switch DIP Switch is equipped on BMS. See figure below. Description DIP switch 1 A reserved function DIP switch 2 A reserved function DIP switch 3 A reserved function Terminal resistance *Note: The DIP switch 4 shall be flipped down (open the circuit) when con- ■...

  • Page 47: Start And Shutdown Procedure

    7 Commissioning 7.2 Start and Shutdown Procedure Before commissioning, please check to ensure that, the installed battery modules are the same model, and all the grounding cables, power cables, communication cables, and heater cable are connected. Power on 1. Switch on the Breaker; 2.

  • Page 48: Status Indicators

    7 Commissioning 7.3 Status Indicators The power indicators show the current battery percentage. There are five indicators on the BMS, one status light and four SOC power indicators. See figure below: For the derailed information on indicators, see the table below: Status Description After pressing the SWITCH button to start the system, the status light...
  • Page 49 7 Commissioning Table 1: Indicator information while charging SOC value Status light SOC1 SOC2 SOC3 SOC4 0% ≤ SOC < 25% Green Flash Light off Light off Light off SOC < 50% Green Light on Flash Light off Light off SOC <...
  • Page 50 7 Commissioning The power indicators will change according to the actual situation, with details as below: Fault SOC1 SOC2 SOC3 SOC4 Huge differential pressure Flash Voltage fault (undervoltage and overvoltage of unit, overvoltage and Flash undervoltage of total voltage) Temperature fault (high temperature, low Flash Flash temperature)

  • Page 51: Troubleshooting

    8 Troubleshooting 8 Troubleshooting Check the indicators (refer to the “7.3 Status Indicators“) to determine the status of T-BAT SYS-HV. In case the following circumstance occurs, for instance, voltage or temperature exceeding the limit, a warning state will be triggered. T-BAT system’s BMS will periodically report its operating state to inverter.
  • Page 52 8 Troubleshooting The temperature of BMS is too low. Low temperature Warm up BMS and restart; BMS_TemLow of BMS Contact the company’s after-sales personnel. Inconsistency of battery. Cell imbalance of Restart BMS; ■ BMS_CellImbalance ■ Contact the company’s after-sales personnel. Hardware protection of BMS.
  • Page 53 8 Troubleshooting Software and Different type of BMS. hardware Restart BMS; ■ BMS_SW&HW_Unmatch mismatch ■ Contact the company’s after-sales error of BMS personnel. Different type of BMS. BMS and battery Restart BMS; ■ BMS_M&S_Unmatch module mismatch ■ Contact the company’s after-sales error personnel.

  • Page 54: Decommissioning

    9 Decommissioning 9 Decommissioning 9.1 Dismantling Battery Shutting down battery unit: Disconnect the cables between BMS and inverter; ■ Disconnect the series wiring terminal on the battery; ■ Disconnect the cables. ■ 9.2 Packing Pack the BMS and battery module in the original packaging. If the original packaging is no longer available, use an equivalent carton or box that meets the following requirements: Suitable for loads over 70.00 kg;...

  • Page 55: Maintenance

    10 Maintenance 10 Maintenance If the ambient temperature for storage is -20°C~50°C, recharge the batteries ■ at least once every 3 months. If the ambient temperature for storage is 0°C~40°C, recharge the batteries at ■ least once every 12 months. If the battery(ies) has(have) not been used for more than 9 months, the bat- ■...

  • Page 56: Disclaimer

    11 Disclaimer 11 Disclaimer Triple Power protects the product under warranty when it is installed and used as listed in the Manual. Violation of the installation procedure or use of the product in any way not described in the Manual will immediately void all warranties on the product.

This manual is also suitable for:

Tp-hs25Tp-hs36

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