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Core Health & Fitness Star Trac StairMaster 700-0508 Series Assembly Manual

4-series 15” embedded
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CORE HEALTH & FITNESS
4-SERIES 15" EMBEDDED
ASSEMBLY
MANUAL
To access the full Owner's Manual for this product scan or visit:
QR.COREHANDF.COM/OM4OH

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Summary of Contents for Core Health & Fitness Star Trac StairMaster 700-0508 Series

  • Page 1 CORE HEALTH & FITNESS 4-SERIES 15” EMBEDDED ASSEMBLY MANUAL To access the full Owner’s Manual for this product scan or visit: QR.COREHANDF.COM/OM4OH...

  • Page 2: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING! Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL installation instructions. The Owner’s Manual describes equipment operation and instructs members on how to use correctly and safely. Read all warnings posted on the machine. Health related injuries may result from incorrect or excessive use of exercise equipment.
  • Page 3 The safety and integrity of this machine can only be maintained when the equipment is regularly examined for damage and wear and repaired. It is the sole responsibility of the owner of this equipment to ensure that regular maintenance is performed. Worn or damaged parts must be replaced immediately or the equipment removed from service until the repair is made.

  • Page 4: Required Tools

    ASSEMBLY REQUIRED TOOLS • Drill w/Phillips Bit • Torque Wrench • Pliers • 5mm Allen Socket • #2 Phillips Screwdriver • 3/4” Open-Ended Wrench • 12mm Socket • 9/16” Open-Ended Wrench • 13mm Socket PACKAGING REMOVAL: Carefully remove all packaging materials that wrap the equipment. If parts are missing see Support &...
  • Page 5 WHAT’S IN THE BOX Fig. 1 700-0540-XX - ATSC version shown Description 701-0447-XX ASSY, DISPLAY, 15” EMBEDED, ATSC, 4G 020-8148 GROMMET, 15” EMBEDED, 4G 701-0437 KIT, TOOLS & DOCS, 15IN EMBED, 4-SERIES 020-8007-XX PLASTIC, DISPLAY, BOTTOM, EMBED, 4-SERIES Page 5...
  • Page 6 Fig. 2 700-0508-XX - ATSC/NTSC version shown Description 701-0412-XX ASSY, 15in EMBED, ATSC, NTSC, QAM, 4-TR 020-8010 GROMMET, EMBED, 4-TR 701-0437 KIT, TOOLS & DOCS, 15IN EMBED, 4-SERIES 020-8007-XX PLASTIC, DISPLAY, BOTTOM, EMBED, 4-SERIES Page 6...
  • Page 7 Fig. 3 700-0510-XX - ATSC/NTSC version shown Description 701-0414-XX ASSY, 15in EMBED, ATSC, NTSC, QAM, 4-BCS 020-8007-XX GROMMET, EMBED, 4-CT 020-8008 GROMMET, EMBED, 4-UB/RB 020-8009 PLASTIC, DISPLAY, BOTTOM, EMBED, 4-SERIES 701-0437 KIT, TOOLS & DOCS, 15IN EMBED, 4-SERIES Page 7...
  • Page 8 Fig. 4 701-0437 Description 110-3402 SCREW, #8-18, 3/4”, HI-LOW, PHT, PH, CS, BO 120-3307 WASHER, M4, 4.3mm I.D. X 12mm O.D., ISO 7089 731-0225 SCREW,M3.5 X 9.5,SELF TAPPING Page 8...
  • Page 9 PROCEDURE 4TR TREADMILL WIRE ROUTING Note: Treadmills with T-Taps should refer to online instructions through Service & Support for installation procedures. 110-4076 740-9452-XX 110-4075 1. Unpack all parts and inspect for damage. 2. On a new treadmill, install left upright handrail (740-9452-XX) onto frame using a 13mm socket to secure two pieces each of the M8 x 70mm (110-4075) and...
  • Page 10 715-3784 110-4301 5. Use a drill and two (2) self-tapping screws (110-4301) to secure the power board (715-3784) to the frame. Ensure that the four-pin end is facing towards the front of the machine. Fig. 7 TO EMI FILTER 440-0288 715-4387 715-3784 6.
  • Page 11 12VDC TO DISPLAY 7. Connect the 12V console power 220-0325 cable (220-0325) into the front (4 pin) of the power board. 715-3784 Fig. 9 Cable Bundle Includes: 740-9453-XX 220-0325 220-0315 220-0311 x2 8. Pass the cable bundle containing the coax (220-0315), CAT6 (220- 0311), and console power cable (220-0325) into the hole near the bottom of the right side handrail...
  • Page 12 020-7911-XX 10. Pull the cable bundle up through the right handrail weldment and the right handrail beauty ring (020- 7911-XX) using the chaser wire. Fig. 11 11. Pull the cable bundle, including the data cable (240-6928) through the top handrail weldment (020- 7913-XX).
  • Page 13 020-7913-XX 12. Attach the cable bundle to the chaser wire on the lower right of the top handrail weldment. 020-7911-XX 13. Ensure that a beauty ring (020- 7911-XX) is installed onto both the left (740-9452-XX) and right (740- 9453-XX) handrails. 740-9452-XX 14.
  • Page 14 110-4076 16. Use a torque wrench with a 13mm socket to torque the hardware securing the left handrail to the frame to 15-20 lb-ft /20-27 Nm. 17. Repeat Step 16 is for the right side handrail hardware. 110-4075 TORQUE TO: 15-20 lb-ft /20-27 Nm Fig.
  • Page 15 19. Use a #2 phillips screwdriver to loosen the left-side screw on the front shroud cover then secure the left-side corner shroud (740-9405- XX) to the frame using one (1) piece each of the M5 flat washer (120-3436) and M5 x 18mm screw (120-3436).
  • Page 16 110-4077 21. Secure the left side bed shroud (740-9344-XX) to the frame using one (1) M5 x 18mm screw (110- 4077) then slide the left side bed bridge cap (740-9451-XX) into the gap between the left side bed cover and motor shroud. 22.
  • Page 17 25. Use a 9/16” open-ended wrench to adjust both leveling feet (140- 3485) until the treadmill is stable 110-1823 and level. Then use a 3/4” open ended wrench to tighten the lock nuts (110-1823) to secure the feet. 140-3485 Fig. 21 020-8006-XX 020-7924 110-3402...
  • Page 18 26. Fit the console grommet (020- 8010) into the rear console shroud, ensuring a tight seal. 020-8010 Fig. 23 020-8006-XX 731-0225 27. Use a phillips screwdriver to install 020-8007-XX the lower display plastics (020- 8007-XX) onto the rear console shroud using four (4) M3.5 X 9.5 self tapping screws (731-0225).
  • Page 19 28. Connect the cables coming from the display weldment (Fig. 25) to the corresponding connections on the PCB of the embedded console (Fig. 26) - Note that “E” and “F” are connected to the rear console shroud (Fig. 27). Wrap coax connection (G) with supplied silicone wrap. Units with two RJ45 jacks in the base should plug in cables according to Fig.
  • Page 20 Fig. 27 Rear Console Shroud STB/CAB ETHERNET Fig. 28 Treadmill Base Connections Page 20...
  • Page 21 29. Connect the yellow and green ground cable to one of the brass tabs located on the console weldment. Fig. 29 701-0422-XX 30. Once the cables are connected, 110-3402 use a #2 phillips screwdriver to secure the front of the console 020-8006-XX (701-0422-XX) to the rear console shroud using six (6) #8-18,...
  • Page 22 After powering the unit for the first time, the computer will boot up and the Select Device screen will appear in the display. If for any reason the screen does not appear, on the top of the touchscreen, tap the upper left corner, then upper right, then upper left again (Fig.
  • Page 23 4UB (9-3180) + 4RB (9-3190) Please note that while the instructions below show the 4RB, the following instructions are valid for the 4UB. Bike/Crosstrainer + 4G Required Tools: • #2 Phillips Screwdriver 020-8006-XX 110-3402 120-3307 740-9557 1. Use a Phillips screwdriver to secure the rear console shroud (020-8006-XX) to the console weldment (740-9557) using six (6)
  • Page 24 3. Connect the cables coming from the display weldment (Fig. 34) to the corresponding connections on the PCB of the embedded console (Fig. 35) - Note that “E” and “F” are connected to the rear console shroud (page 25, Fig. 36). Wrap coax connection (G) with supplied silicone wrap. Fig.
  • Page 25 Fig. 36 Rear Console Shroud 4. Connect the yellow and green ground cable to one of the brass tabs located on the console weldment. Fig. 37 Page 25...
  • Page 26 701-0421-XX 5. Once the cables are connected, 020-8006-XX use a #2 phillips screwdriver to 110-3402 secure the front of the console (701-0421-XX) to the rear console shroud using six (6) #8-18, 3/4”screws. Fig. 38 6. Fit the console grommet (020- 8008) into the rear console shroud, ensuring a tight seal.
  • Page 27 After powering the unit for the first time, the computer will boot up and the Select Device screen will appear in the display. If for any reason the screen does not appear, on the top of the touchscreen, tap the upper left corner, then upper right, then upper left again.
  • Page 28 4CT (9-4080) 020-8006-XX 110-3402 120-3307 740-9356-XX 1. Use a Phillips screwdriver to secure the rear console shroud (020-8006-XX) to the console weldment (740-9356-XX) using six (6) #8-18, 3/4”screws (110-3402) and M4 flat washers (120-3307). Fig. 41 020-8006-XX 731-0225 020-8007-XX 2. Use a phillips screwdriver to install the lower display plastics (020- 8007-XX) onto the rear console shroud using four (4) M3.5 X 9.5...
  • Page 29 3. Connect the cables coming from the display weldment (Fig. 43) to the corresponding connections on the PCB of the embedded console (Fig. 42) - Note that “E” and “F” are connected to the rear console shroud (Fig. 45). Wrap coax connection (G) with supplied silicone wrap. Fig.
  • Page 30 Fig. 45 Rear Console Shroud 4. Connect the yellow and green ground cable to one of the brass tabs located on the console weldment. Fig. 46 Page 30...
  • Page 31 701-0421-XX 5. Once the cables are connected, use a #2 phillips screwdriver to secure the front of the console (701-0421-XX) to the rear console shroud using six (6) #8-18, 3/4”screws. 110-3402 Fig. 47 6. Fit the console grommet (020- 8009) into the rear console shroud, ensuring a tight seal.
  • Page 32 After powering the unit for the first time, the computer will boot up and the Select Device screen will appear in the display. If for any reason the screen does not appear, on the top of the touchscreen, tap the upper left corner, then upper right, then upper left again.
  • Page 33 4G (9-3415) 020-8006-XX 711-4136-XX 110-3402 120-3307 1. Use a Phillips screwdriver to secure the rear console shroud (020-8006-XX) to the console weldment (711-4136-XX)) using six (6) #8-18, 3/4”screws (110-3402) and M4 flat washers (120-3307). Fig. 50 020-8006-XX 2. Use a phillips screwdriver to install the lower display plastics (020- 731-0225 8007-XX) onto the rear console...
  • Page 34 3. Connect the cables coming from the display weldment (Fig. 52) to the corresponding connections on the PCB of the embedded console (Fig. 53) - Note that “E” and “F” are connected to the rear console shroud (Fig. 54). Wrap coax connection (G) with supplied silicone wrap. Please note that the heart rate cable “B”...
  • Page 35 Fig. 54 Rear Console Shroud 4. Connect the yellow and green ground cable to one of the brass tabs located on the console weldment. Fig. 55 Page 35...
  • Page 36 701-0462-XX 110-3402 5. Once the cables are connected, 020-8006-XX use a #2 phillips screwdriver to secure the front of the console (701-0462-XX) to the rear console shroud using six (6) #8-18, 3/4”screws. Fig. 56 6. Fit the console grommet (020- 8148) into the rear console shroud, ensuring a tight seal.
  • Page 37 After powering the unit for the first time, the computer will boot up and the Select Device screen will appear in the display. If for any reason the screen does not appear, on the top of the touchscreen, tap the upper left corner, then upper right, then upper left again.
  • Page 38 INITIAL SETUP After powering the unit for the first time, the computer will boot up and the Select Device screen will appear in the display. If for any reason the screen does not appear, on the top of the touchscreen, tap the upper left corner, then upper right, then upper left again.

  • Page 39: Support And Service

    SUPPORT & SERVICE Page 39...
  • Page 40 © 2024 CORE HEALTH & FITNESS LLC PART NUMBER 620-8816, REV E All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.

This manual is also suitable for:

Star trac stairmaster 700-0509 seriesStar trac stairmaster 700-0510 seriesStar trac stairmaster 700-0511 seriesStar trac stairmaster 700-0539 seriesStar trac stairmaster 700-0540 series

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