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Summary of Contents for Pepperl+Fuchs WCS-PNG210
- Page 1 WCS-PNG210 WCS PROFINET IO interface module Manual...
- Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...
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Page 3: Table Of Contents
Dismounting ....................15 Commissioning......................16 Introduction ....................16 Connecting WCS readers................17 Connecting the WCS-PNG210 to the network........... 18 Integrating the Interface Module into the Network........19 Data format for modules ................26 Appendix ........................28 Cable routing in the RS-485 bus ..............28... -
Page 4: Introduction
WCS-PNG210 Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: • Product identification • Delivery, transport, and storage •... -
Page 5: Symbols Used
WCS-PNG210 Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid prop- erty damage. -
Page 6: Product Description
PROFINET IO controller. The device has two PROFINET ports. The second port can be used, for example, as an outgoing PROFINET port. The data between the WCS reader and WCS- PNG210 is transmitted via an RS-485 interface. The data from the WCS-PNG210 to the con- troller is transmitted via the PROFINET protocol. -
Page 7: Design Of The Device
WCS-PNG210 Product description Design of the device Device components Figure 2.2 Interface module overview X1: RS-485 interface RS-485 bus termination slide switch Mounting bracket X2: Connection for power supply X3: PROFINET IO communication interface Front panel with rotary coding switches and indicator lights... -
Page 8: Front Panel
Figure 2.3 Front panel overview Power: The "Power" LED is green: The WCS-PNG210 interface module is correctly connected to the power supply. State: The "State" LED is green: Data exchange is taking place with the WCS readers. Using the four "Error No/Select ID"... - Page 9 WCS-PNG210 Product description ErrorNo/Select ID LED Error number Error description LED8 LED4 LED2 LED1 Reserved Communication WCS reader, RS send buffer overflow Communication WCS reader, RS receive buffer overflow Communication WCS reader, RS timeout General fieldbus error Parity or frame check error...
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Page 10: Installation
WCS-PNG210 Installation Installation Mounting Mounting the Modules The module is fastened to a DIN mounting rail with a width of 35 mm using a snap-on fixing method. Figure 3.1 Mounting Hook the module (1) onto the DIN mounting rail (2) from above and press it down until it snaps into place. -
Page 11: Electrical Connection
WCS-PNG210 Installation Electrical connection Danger! Device damage due to incorrect installation A faulty installation of cables and connection lines can endanger the function and the electrical safety of the device. • Note the permissible core cross section of the conductor. -
Page 12: Connecting The Power Supply
WCS-PNG210 Installation Connecting the power supply Connect the operating voltage (10 VDC...30 VDC) to terminals 1 and 2 of the 4-pin plug X2 on the interface module. In addition, note the label on the module. The "Power" LED lights up green. - Page 13 WCS-PNG210 Installation Preparing to use the RS-485 interface For operation on an RS-485 interface, the terminal on connector X1 must be connected as fol- lows: Connect terminal 4 "Rx 422+" to terminal 6 "Tx 422+". Connect terminal 5 "Rx 422-" to terminal 7 "Tx 422-".
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Page 14: Flow Chart
WCS-PNG210 Installation Flow chart Define the number of read heads required. Configure WCS standard or extended. (S5 switch) Variant A, 2 ... 4 read heads one WCS read head is located at the beginning and one WCS read head is located at the end. -
Page 15: Dismounting
WCS-PNG210 Installation Dismounting Dismounting the modules Use a suitable slot-head screwdriver for dismounting the module. Disconnect all the supply and signal lines. Figure 3.4 Dismounting Insert the screwdriver (2) into the groove of the mounting bracket (3). Press the screwdriver (2) in the specified direction until the lock on the DIN mounting rail (4) opens, see figure. -
Page 16: Commissioning
WCS-PNG210 Commissioning Commissioning Introduction Warning! Danger to life due to defective work Errors during installation and commissioning can cause life-threatening injuries and significant property damage. • Installation and commissioning must be carried out only by trained personnel in accor- dance with safety regulations. -
Page 17: Connecting Wcs Readers
WCS-PNG210 Commissioning Connecting WCS readers If you connect several WCS readers to one interface module, the WCS readers must have dif- ferent addresses. This will allow the programmable logic controller to allocate the data to the correct WCS readers. If you only connect one WCS reader to an interface module, this WCS reader always receives the address 0. -
Page 18: Connecting The Wcs-Png210 To The Network
WCS-PNG210 Commissioning Connecting the WCS-PNG210 to the network The connection to the PROFINET IO is made via the two "RJ45 PROFINET IO" sockets on the underside of the interface module. The front socket is labeled "X3 P1", and the rear socket is labeled "X3 P2". -
Page 19: Integrating The Interface Module Into The Network
WCS-PNG210 Commissioning Integrating the Interface Module into the Network Warning! Risk of injury due to incorrect configuration An error during the configuration of the device can override the fail-safe function, causing a danger to people and machinery. • Ensure that the device is programmed exclusively by qualified personnel. -
Page 20: Creating A Project
WCS-PNG210 Commissioning Creating a Project To create a project, proceed as follows: Figure 4.3 Creating a project Launch the TIA Portal. In the portal view, select Start (1) > Create new project (2). Define fields for the project (3), e.g., by entering a name for the project in the Project name field. - Page 21 WCS-PNG210 Commissioning Download GSDML file To operate the interface module, you need a device description file (GSDML file). The GSDML file can be downloaded from our website http://www.pepperl-fuchs.com. Enter the product name or part number in the product/keyword search box and click the search button.
- Page 22 Note Alternatively, you can search for the interface module using the search function. If you uncheck the "Filter" box, you can search for "Pepperl+Fuchs" in the search bar. Following the folder structure will take you directly to the correct module.
- Page 23 WCS-PNG210 Commissioning wcs-png210 wcs-png210 wcs-png21 WCS-PNG210 WCS-PNG210 wcs-png210 WCS-PNG210 Head module WCS-PNG210 Figure 4.8 Integrating the interface module The interface module is displayed in the network view window (4). Figure 4.9 Connecting the interface module to the control panel To connect the interface module to the control panel, proceed as follows: 1.
- Page 24 WCS-PNG210 Commissioning Note Ensure that the correct port is connected to the controller. If Ethernet is connected to port 2 on the physical controller, port 2 must also be connected to the interface module in the TIA portal. If the ports are not respected, an error message will appear and the interface module will not be controllable.
- Page 25 WCS-PNG210 Commissioning Transfer hardware configuration After you have configured the hardware, you can transfer it to the controller. Right-click on the controller in the project tree. Select "Download to Device" and then "Hardware Configuration" from the context menu that appears.
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Page 26: Data Format For Modules
WCS-PNG210 Commissioning Data format for modules In "only Position" operating mode, 4 bytes are reserved for each WCS reader. Byte 0 Byte 1 Byte 2 Byte 3 Table 4.3 Data format for each connected WCS reader in "only Position" operating mode, reader address = 0...3... - Page 27 WCS-PNG210 Commissioning Data from read head State of the read Description head lens Current position value in P00 ... P18, Good binary coded Read head outside the code rail, no posi- Good tion value P00 ... P18 = 0: WCS read head partially outside the code rail P00 = 1, P02 ...
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Page 28: Appendix
WCS-PNG210 Appendix Appendix Cable routing in the RS-485 bus The data cables must always form an in-line connection between the first and the last node. This in-line connection must end with a terminator. The RS-485 terminators are integrated in the WCS readers and can be switched on and off with the interface module. - Page 29 WCS-PNG210 Appendix • Version A: One WCS reader is located at the beginning and one WCS reader at the end of the data line. For both WCS readers, the RS-485 terminator is activated. The interface module is located between these two readers and does not have an RS-485 terminator. Each WCS reader is connected to the interface module by a separate data cable.
- Page 30 WCS-PNG210 Appendix • Version B: The interface module is located at the beginning of the data line; one WCS reader is located at the end of the data line. Both need the RS-485 terminator. The second WCS reader is connected to the line connection between the interface module and the first WCS reader through a short spur (length <1 m).
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Page 31: Data Cables And Accessories
WCS-PNG210 Appendix Data cables and accessories RS-485 data cable For the RS-485 data transfer path, a four-wire, shielded, twisted pair data cable must be used. One wire pair is used for the supply voltage, and one pair for the RS-485 data connection. The maximum length of the cable depends on the data transfer capacity of the data cable—core-... - Page 32 WCS-PNG210 Appendix Shielded connection cable with molded single-ended female cordset Number of poles Cable length Order designation straight V1-G-2M-PUR-ABG straight V1-G-5M-PUR-ABG angled V1-W-2M-PUR-ABG angled V1-W-5M-PUR-ABG straight V15-G-5M-PU R-ABG angled V15-W-5M-PUR-ABG straight V19-G-2M-PU R-ABG straight V19-G-5M-PU R-ABG...
- Page 33 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications / tdoct-5839b_ger...
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