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Pepperl+Fuchs WCS-PNG410 Manual

Pepperl+Fuchs WCS-PNG410 Manual

Profinet interface module
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WCS-PNG410
Interface Module
PROFINET
Manual

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Summary of Contents for Pepperl+Fuchs WCS-PNG410

  • Page 1 WCS-PNG410 Interface Module PROFINET Manual...
  • Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...

  • Page 3: Table Of Contents

    WCS-PNG410 Contents Introduction........................ 4 Content of this Document ................4 Target Group, Personnel ................4 Symbols Used ....................5 Product description....................6 Use and Application ..................6 Dimensions..................... 6 Design of the Device..................7 Installation........................ 10 Mounting....................... 10 Electrical Connection .................. 11 Dismounting ....................

  • Page 4: Introduction

    WCS-PNG410 Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: • Product identification • Delivery, transport, and storage •...

  • Page 5: Symbols Used

    WCS-PNG410 Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid prop- erty damage.

  • Page 6: Product Description

    Product description Use and Application The WCS-PNG410 interface module acts as an interface between the WCS read head and the PROFINET IO controller. The device has two PROFINET ports. The second port can be used as an outgoing PROFINET port. Data is transferred between the WCS read head and the inter- face module via an RS-485 interface.

  • Page 7: Design Of The Device

    WCS-PNG410 Product description Design of the Device Device Components Figure 2.2 Interface module overview RS-485 bus termination slide switch X1: RS-485 interface Mounting bracket X2: Connection for power supply X3: PROFINET IO communication interface Front panel with rotary coding switch and LED status indicator...

  • Page 8: Front Panel

    WCS-PNG410 Product description Front Panel WCS-PNG410 Modul PROFINET Figure 2.3 Front panel overview WCS read head: LED status indicator and rotary coding switch Power/State: The "Power/State" LED lights up green: voltage supply is present. State: The "State" LED is green: Data is being exchanged with the WCS read heads. The four "Error No/Select ID"...
  • Page 9 WCS-PNG410 Product description LED ErrorNo/Select ID Error number Error description LED8 LED4 LED2 LED1 WCS read head communication, RS receive buffer overflow WCS read head communication, RS timeout General fieldbus error Parity error or frame check error Reserved Fieldbus configuration error...

  • Page 10: Installation

    WCS-PNG410 Installation Installation Mounting Mounting the Modules The module is fastened to a DIN mounting rail with a width of 35 mm using a snap-on fixing method. Figure 3.1 Mounting Hook the module (1) onto the DIN mounting rail (2) from above and press it down until it snaps into place.

  • Page 11: Electrical Connection

    WCS-PNG410 Installation Electrical Connection Danger! Device damage due to incorrect installation Incorrect installation of cables and connection lines can endanger the function and the electri- cal safety of the device. • Observe the permissible core cross section of the conductor.

  • Page 12: Connecting The Power Supply

    WCS-PNG410 Installation Connecting the Power Supply Connect the operating voltage (10 VDC...30 VDC) to terminals 1 and 2 of the 4-pin plug X2 on the interface module. In addition, note the label on the module. The "Power" LED lights up green.
  • Page 13 WCS-PNG410 Installation Preparing for Operation on RS-485 Interface For operation on an RS-485 interface, the terminal on plug X1 must be connected: Connect the read head to the terminal. Use the enclosed jumper to connect the terminals to each other...

  • Page 14: Dismounting

    WCS-PNG410 Installation Dismounting Dismounting the modules Use a suitable slot-head screwdriver for dismounting the module. Disconnect all the supply and signal lines. Figure 3.4 Dismounting Insert the screwdriver (2) into the groove of the mounting bracket (3). Press the screwdriver (2) in the specified direction until the lock on the DIN mounting rail (4) opens, see figure.

  • Page 15: Commissioning

    Installation and commissioning must be carried out only by trained personnel in accor- dance with safety regulations. Components To commission the module, you will require the following components: • WCS-PNG410 interface module • Cordset from the interface module to the read head • Connector for the PROFINET connection to the interface module •...

  • Page 16: Connecting The Wcs Read Head

    WCS-PNG410 Commissioning Connecting the WCS Read Head If you connect several WCS read heads to one interface module, the WCS read heads must have different addresses. This will allow the programmable logic controller to allocate the data to the correct WCS read heads. If you connect only one WCS read head to an interface mod- ule, this WCS read head always receives the address 0.
  • Page 17 WCS-PNG410 Commissioning Connection pin on read head Terminal on interface mod- WCS2A WCS2B WCS3A WCS3B X2-1 X1-4 X1-5 X2-2 Table 4.1 Connections for the WCS read head(s) Rotary Coding Switch S4 Rotary switch S4 has no function. Make sure that the rotary switch is in switch position 0.
  • Page 18 WCS-PNG410 Commissioning Activating the RS-485 Bus Termination If the interface module is operated as the first or last physical device in an RS-485 bus or if you operate one read head on the interface module, a bus termination must be performed on this interface module.

  • Page 19: Connection To The Network

    WCS-PNG410 Commissioning Connection to the Network The connection to the PROFINET IO is made via the two "RJ45 PROFINET IO" sockets on the underside of the interface module. The front socket is labeled "X3 P1," and the rear socket is labeled "X3 P2."...

  • Page 20: Integrating The Interface Module Into The Network

    WCS-PNG410 Commissioning Integrating the Interface Module into the Network Warning! Risk of injury due to incorrect configuration An error during the configuration of the device can override the fail-safe function, causing a danger to people and machinery. • Ensure that the device is programmed exclusively by qualified personnel.
  • Page 21 WCS-PNG410 Commissioning Creating a Project To create a project, proceed as follows: Figure 4.4 Creating a project Launch the TIA Portal. In the portal view, select Start (1) > Create new project (2). Define fields for the project (3), e.g., by entering a name for the project in the Project name field.
  • Page 22 WCS-PNG410 Commissioning Download GSDML file To operate the interface module, you need a device description file (GSDML file). The GSDML file can be downloaded from our website http://www.pepperl-fuchs.com. Enter the product name or part number in the product/keyword search box and click the search button.
  • Page 23 Note Alternatively, you can search for the interface module using the search function. If you uncheck the "Filter" box, you can search for "Pepperl+Fuchs" in the search bar. Following the folder structure will take you directly to the correct module.
  • Page 24 WCS-PNG410 Commissioning wcs-png410 wcs-png410 wcs-png41 WCS-PNG410 WCS-PNG410 wcs-png410 WCS-PNG410 Head module WCS-PNG410 Figure 4.9 Integrating the interface module The interface module is displayed in the network view window (4). Figure 4.10 Connecting the interface module to the control panel To connect the interface module to the control panel, proceed as follows: 1.
  • Page 25 WCS-PNG410 Commissioning Note Ensure that the correct port is connected to the controller. If Ethernet is connected to port 2 on the physical controller, port 2 must also be connected to the interface module in the TIA portal. If the ports are not respected, an error message will appear and the interface module will not be controllable.
  • Page 26 WCS-PNG410 Commissioning Integrate further Modules into the project Up to 4 WCS read heads can be connected to the interface module. The controller must be informed of the number of read heads and their characteristics. The modules can be found in the hardware catalogue.
  • Page 27 WCS-PNG410 Commissioning Transfer hardware configuration After you have configured the hardware, you can transfer it to the controller. Right-click on the controller in the project tree. Select "Download to Device" and then "Hardware Configuration" from the context menu that appears.

  • Page 28: Data Format For Profinet Input Data

    WCS-PNG410 Commissioning Data format for PROFINET input data In "only Position" operating mode, 4 bytes are reserved for each WCS reader. Byte 0 Byte 1 Byte 2 Byte 3 /VAL Table 4.3 Data format for each connected WCS reader in "only Position" operating mode, reader address = 0...3...
  • Page 29 WCS-PNG410 Commissioning Start-up behavior of the read head After the supply voltage has been connected, the X position is set to the last valid X position and the VAL bit is set to 1. After the read head moves by approx. 5 mm, the VAL bit is set to 0 and the X position is assigned a new calculated X position.

  • Page 30: Appendix

    WCS-PNG410 Appendix Appendix Cable routing in the RS-485 bus The data cables must always form an in-line connection between the first and the last node. This in-line connection must end with a terminator. The RS-485 terminators are integrated in the WCS readers and can be switched on and off with the interface module.
  • Page 31 WCS-PNG410 Appendix • Version A: One WCS reader is located at the beginning and one WCS reader at the end of the data line. For both WCS readers, the RS-485 terminator is activated. The interface module is located between these two readers and does not have an RS-485 terminator. Each WCS reader is connected to the interface module by a separate data cable.
  • Page 32 WCS-PNG410 Appendix • Version B: The interface module is located at the beginning of the data line; one WCS reader is located at the end of the data line. Both need the RS-485 terminator. The second WCS reader is connected to the line connection between the interface module and the first WCS reader through a short spur (length <1 m).

  • Page 33: Behavior Of The Read Head In The Area Of The Wcs3 Code Rail Extender (Wcs3-Cs70

    WCS-PNG410 Appendix Behavior of the read head in the area of the WCS3 code rail exten- der (WCS3-CS70-E) The read head retains the last measured end position of the first code rail segment (position = 393203) when traversing the WCS3 code rail extender. The OVL bit is set at the same time. As soon as the first valid position of the second code rail segment is read, the read head switches to the first valid position of the second code rail segment (position = 393318).

  • Page 34: Data Cable

    WCS-PNG410 Appendix Data Cable A shielded data cable with twisted-pair cores is used for the electrical connection. Pep- perl+Fuchs can supply suitable preassembled M12 single-ended female cordsets or field- attachable M12 female connectors and data cables. Cable Routing The basic prerequisite for uninterrupted data transfer is that the data cables are routed in such a way that any coupling of electromagnetic fields and interference is excluded.

  • Page 35: Cable Overview

    400 m 250 m Cable Overview The cable types listed below represent a selection of the types available from Pepperl+Fuchs. You can find additional cable types on our website. Note For customizable cables, observe the cable length restrictions specified by the interface specifications.
  • Page 36 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications / DOCT-6500A...

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