Oriental motor AZX Series Operating Manual
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Oriental motor AZX Series Operating Manual

Oriental motor AZX Series Operating Manual

Servo motor motorized actuator
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Servo Motor
AZX Series /
Motorized Actuator equipped with AZX Series
EtherCAT Compatible Driver
OPERATING MANUAL Hardware Edition
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.
HM-60494-3
Original instructions

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Summary of Contents for Oriental motor AZX Series

  • Page 1 Motorized Actuator equipped with AZX Series EtherCAT Compatible Driver OPERATING MANUAL Hardware Edition Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions. • Please read it thoroughly to ensure safe operation.

  • Page 2: Table Of Contents

    Introduction ..........3 Power removal function ....... 30 1-1 Before using the product ........3 9-1 Safety parameters ........... 30 1-2 Related operating manual ......3 9-2 Notes when using the power removal function .............. 31 1-3 How to use operating manuals ....3 9-3 I/O signals ............

  • Page 3: Introduction

    The product described in this manual is designed and manufactured to be incorporated in general industrial equipment. Do not use it for any other purpose. Oriental Motor Co., Ltd. is not responsible for any compensation for damage caused through failure to observe this warning.

  • Page 4: Overview Of The Product

    SubDevice products in XML format. By importing the ESI file into the EtherCAT Configuration Tool of a PLC (programmable controller), the settings of EtherCAT can be configured before the driver is delivered. The ESI file can be downloaded from Oriental Motor Website Download Page.

  • Page 5: Safety Precautions

    Safety precautions Safety precautions The precautions described below are intended to ensure the safe and proper use of the product and to prevent the user and other personnel from exposure to the risk of injury. Use the product only after carefully reading and fully understanding these instructions.

  • Page 6: Graphical Symbols On The Driver's Front Panel

    Safety precautions General • Do not use the driver beyond the specifications. Doing so may result in electric shock, injury, or damage to equipment. • Keep your fingers and objects out of the openings in the driver. Failure to do so may result in fire, electric shock, or injury.

  • Page 7: Description Of Warning

    Safety precautions Description of warning A warning about handling precautions is described on the driver. Electrical hazard warning label Be sure to observe the description contents when handling the product. Material: PET...

  • Page 8: Precautions For Use

    The factory setting is to use the built-in regeneration resistor. Using the built-in regeneration resistor, however, continuous regeneration operation, vertical drive such as gravitational operation, or sudden start-stop operation of a large inertia cannot be performed. When performing such operation, use the Oriental Motor regeneration resistor RGB200. Refer to p.20 for the connection method.

  • Page 9: System Configuration

    System configuration System configuration The figure shows an example when the cable type electromagnetic brake motor with three-phase 200 to 240 VAC input is used. Regeneration resistor RGB200*1 Control power supply +24 V Driver Thermostat output EtherCAT (AWG 20) EtherCAT compatible products Regeneration resistor (AWG 18)

  • Page 10: Preparation

    Products that can be combined Products with which the driver can be combined are listed below. For details about the models, refer to the Oriental Motor Website or the brochure of the product to be combined. Power supply Model name representing...

  • Page 11: Information About Nameplate

    Preparation Information about nameplate The figure shows an example. Driver model Input speci cations Output speci cations Serial number Manufacturing date The position describing the information may vary depending on the product. Names and functions of parts PWR/ALM LED (Green/Red) Control power supply input terminals (CN1) RUN LED (Green) Electromagnetic brake connection terminals (CN1)
  • Page 12 Electromagnetic brake Connects the lead wires from the cable for MB1, MB2 connection terminals (CN1) electromagnetic brake. Connects the Oriental Motor regeneration resistor Regeneration resistor thermal TH1, TH2 RGB200. If the regeneration resistor RGB200 is not input terminals (CN1) connected, short the TH1 and TH2 terminals.

  • Page 13: Indication Of Leds

    LED is lit in green when the ETO-CLR input is turned • Information is being generated. The LED is lit in green when the information is cleared. For details about information, refer to the AZX Series OPERATING MANUAL Software Edition.
  • Page 14 Preparation „ LED indication related to EtherCAT status LED indicator LED status Description No light Initialization state Blinking* Pre-Operational state RUN (Green) Single flash* Safe-Operational state Operational state (Normal condition) No light No communication error Blinking* Communication setting error ERR (Red) Single flash* Communication data error Double flash*...

  • Page 15: Installation

    Installation Installation This chapter explains the installation location and installation method of the driver. Installation location The driver is designed and manufactured to be incorporated in equipment. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions: •...
  • Page 16 Installation z When closely installing drivers in horizontal direction The drivers can be installed closely in the horizontal direction when the following conditions are satisfied. • Metal plate [material: aluminum, 350×350×2 mm (13.78×13.78×0.08 in.) or equivalent] • Ambient temperature The ambient temperature varies depending on the product combined or the main power supply specifications. Product model to Three-phase 200-240 VAC Single-phase 200-240 VAC...

  • Page 17: Installing The Regeneration Resistor

    Installation Installing the regeneration resistor Install the regeneration resistor in a location where heat dissipation capacity equivalent to a level achieved with a heat sink [made of aluminum, 350×350×3 mm (13.78×13.78×0.12 in.)] is ensured. Use two screws (M4, not included) to secure the regeneration resistor on a smooth metal plate offering high heat conductivity.

  • Page 18: Connection

    Connection Connection This chapter explains a connection example of a driver and a motor, connection methods of power supplies and the regeneration resistor RGB200, grounding method, etc. Noise suppression measures and installation and wiring methods to comply with the EMC Directive/Regulations are also explained.

  • Page 19: Connecting The Control Power Supply, Regeneration Resistor, And Electromagnetic Brake (Cn1)

    MB1, MB2 MB1: Electromagnetic brake− (Black) MB2: Electromagnetic brake+ (White) Connects the signal lines of the Oriental Motor regeneration resistor RGB200. If the TH1, TH2 regeneration resistor is not used, connect a jumper wire between the terminals to short-circuit as shown in the figure.
  • Page 20 When performing such operation, use the Oriental Motor regeneration resistor RGB200. z When using the Oriental Motor regeneration resistor RGB200 • The two thin lead wires (AWG 20: 0.5 mm...

  • Page 21: Connecting The Main Power Supply (Cn4)

    Connection • When connecting the regeneration resistor, remove the jumper wires from the CN1 and CN4 connectors. • If the power consumption of the regeneration resistor exceeds the allowable level, the thermostat will be triggered to generate an alarm of Regeneration resistor overheat. When an alarm of Regeneration resistor overheat is generated, turn off the main power supply and check the error content.

  • Page 22: Grounding The Driver

    Connection „ Power supply current capacity The current capacity for the main power supply varies depending on the product combined. z Three-phase 200-240 VAC z Single-phase 200-240 VAC Product model to Product model to Power supply current capacity Power supply current capacity be combined be combined AZXM640...

  • Page 23: Connecting The Ethercat Cable (Cn5, Cn6)

    Connection Connecting the EtherCAT cable (CN5, CN6) Use the EtherCAT cable to connect an MainDevice to the CN5 connector (ECAT IN) of the driver. Be sure to connect from the CN6 (ECAT OUT) connector to the CN5 (ECAT IN) connector when connecting between drivers.

  • Page 24: Connecting The I/O Signals (Cn7)

    Connection Connecting the I/O signals (CN7) Connect when using direct I/O or sensors. „ Pin assignment Signal Signal Description* Description* name name No connection No connection No connection No connection Control input 0 Control input 1 (FREE) (HOMES) Control input 3 (EXT1) Control input 2 IN-COM IN4, IN5 inputs...
  • Page 25 Connection „ Connection example with a current sink output circuit Values in parentheses ( ) in the figure are initial values. Host controller Driver IN0 (HOMES) 4.7 k 2.2 k IN1 (FREE) 4.7 k 2.2 k IN2 (ETO-CLR) 4.7 k 2.2 k IN3 (EXT1) 4.7 k...
  • Page 26 Connection „ Connection example with a current source output circuit Values in parentheses ( ) in the figure are initial values. Host controller Driver 24 VDC IN0 (HOMES) 4.7 k 2.2 k IN1 (FREE) 4.7 k 2.2 k IN2 (ETO-CLR) 4.7 k 2.2 k IN3 (EXT1)

  • Page 27: Noise Elimination Measures

    • When relays or electromagnetic switches are used, use noise filters or CR circuits to suppress surge generated by them. • Use an Oriental Motor connection cable when extending the wiring distance between the motor and the driver. Refer to p.41 for the model name. This is effective in suppressing the electrical noise emitted from the motor.

  • Page 28: Compliance With Emc Directive/Regulations

    Using the following installation and wiring methods will enable the motor and driver to comply with the EMC Directive/Regulations. Oriental Motor conducts EMC testing on its motors and drivers in accordance with “Example of installation and wiring” on p.29.
  • Page 29 The driver uses components that are sensitive to static electricity. Take measures against static electricity since it may cause the driver to malfunction or be damaged. • When using the Oriental Motor RGB200 regeneration resistor, install a ferrite core on the thick lead wire (AWG 18) of the regeneration resistor.

  • Page 30: Power Removal Function

    Power removal function Power removal function The power removal function is a function that stops supplying the power to the motor by the hardware. This function shuts off the drive signal of the inverter circuit that controls the motor current by two input channels (HWTO1 input, HWTO2 input).

  • Page 31: Notes When Using The Power Removal Function

    Power removal function Notes when using the power removal function z When the power removal function is used, be sure to conduct a risk assessment of equipment in advance and check that the safety requirements of the safety-related parts of a control system are satisfied.

  • Page 32: I/O Signals

    Power removal function I/O signals „ HWTO1 input, HWTO2 input These signals are used to activate the power removal function. Connect 24 VDC to HWTO1+ and HWTO2+ and 0 V to HWTO1− and HWTO2−. Provide individual contacts for operating the HWTO1 input and the HWTO2 input. External device Driver Specification...

  • Page 33: Operation Of Power Removal Function

    Power removal function Operation of power removal function „ Transition to power removal status If both the HWTO1 and HWTO2 inputs are turned OFF, the driver will transition to the power removal status, and the power supplying to the motor will be cut off by the hardware, placing the motor in a non-excitation state. In the power removal status, the status of the motor and driver will be as follows.
  • Page 34 Power removal function „ Return from power removal status If both the HWTO1 input and the HWTO2 input are turned ON, the power removal status is released. At this time, the motor remains in a non-excitation state. To excite the motor, turn the ETO-CLR input ON in a state where the excitation command is input from the MainDevice.

  • Page 35: Example Of Use

    Power removal function „ Detection for failure of the power removal function Monitoring the input status of the HWTO1 and HWTO2 inputs and the output status of the EDM output relative to the inputs can detect the failure of the power removal function. When the power removal function is properly operated, the combination of each signal is any of the following.

  • Page 36: Verification Testing Of Power Removal Function

    Power removal function „ Operation in normal state z When the door (guard) is opened z When the door (guard) is closed Open the door (guard). Close the door (guard).   The safety input 1 and the safety input 2 of the The safety input 1 and the safety input 2 of the safety module are turned OFF.

  • Page 37: Related Functions

    Power removal function Related functions The related functions are not safety-related parts of a control system. „ Input signal z ETO-CLR input After both the HWTO1 input and the HWTO2 input are turned ON to release the power removal function, if the ETO-CLR input is turned ON in a state where the excitation command is input from the EtherCAT MainDevice, the motor goes into an excitation state.
  • Page 38 Power removal function When the ETO-CLR input is turned ON before the time set in the “ETO reset ineffective period” parameter has elapsed (When the motor is excited at the ON edge) HWTO1 input, HWTO2 input 15 ms or less Driver status Power removal status ETO reset ine ective period ETO-CLR input...
  • Page 39 Power removal function z Motor excitation by input signals other than ETO-CLR input The function to excite the motor can be set to the ALM-RST input and the STOP input using parameters. In the initial value, this function is set to the STOP input. Related parameters MEXE02 Initial...

  • Page 40: 10 Inspection And Maintenance

    Inspection It is recommended that periodic inspections are conducted for the items listed below after each operation of the motor. If any abnormality occurs, discontinue use of the product and contact your nearest Oriental Motor sales office. „ Inspection items •...

  • Page 41: 11 Cables

    Cables 11 Cables 11-1 Connection cables (For cable type) „ Connection cable sets / Flexible connection cable sets These cables are used when connecting a motor and a driver. The cable set includes two cables for the motor and the encoder.
  • Page 42 Cables z Connection cable sets For motor/encoder For motor/encoder/electromagnetic brake Model Length [m (ft.)] Model Length [m (ft.)] CC010VXF 1 (3.3) CC010VXFB 1 (3.3) CC020VXF 2 (6.6) CC020VXFB 2 (6.6) CC030VXF 3 (9.8) CC030VXFB 3 (9.8) CC050VXF 5 (16.4) CC050VXFB 5 (16.4) CC070VXF 7 (23.0)
  • Page 43 Cables „ Extension cable sets / Flexible extension cable sets These cables are used when extending the connection cable (add between the motor and connection cable). Use if the length of the connection cable used is not enough when extending the distance between a motor and a driver.

  • Page 44: Connection Cables (For Connector Type)

    Cables 11-2 Connection cables (For connector type) „ Connection cables / Flexible connection cables These cables are used when connecting a motor and a driver. For encoder Connection cable For motor / encoder For motor Protective Earth Terminal The model name of the connection cable varies depending on the outlet direction from the motor. Refer to the figures.

  • Page 45: I/O Signal Cables

    Cables z Flexible connection cables Cable outlet direction Length Output shaft Opposite to output [m (ft.)] Vertical direction direction shaft direction 0.5 (1.6) CCM005VXFR CCM005VXVR CCM005VXBR 1 (3.3) CCM010VXFR CCM010VXVR CCM010VXBR 2 (6.6) CCM020VXFR CCM020VXVR CCM020VXBR 3 (9.8) CCM030VXFR CCM030VXVR CCM030VXBR 5 (16.4) CCM050VXFR...

  • Page 46: 12 Accessories

    Accessories 12 Accessories 12-1 Relay contact protection parts/circuits z CR circuit for surge suppression This product is effective to suppress the surge which occurs in a relay contact part. Use it to protect the contacts of the relay or switch. Model: EPCR1201-2 z CR circuit module This product is effective to suppress the surge which occurs in a relay contact part.

  • Page 47: 13 Appendix

    Appendix 13 Appendix 13-1 Timing chart „ Power ON 10 s or more Control power supply 2 s or less 1 s or less SYS-RDY output Fixed (Output is xed, and input is enabled) Not xed 3 s or less 1 s or less Preparation for EtherCAT Ready...
  • Page 48 Appendix z Interface Control input Number of input points: 6, photocoupler Pulse output Number of output points: 2, line driver Control output Number of output points: 6, photocoupler, open collector Power removal signal input Number of input points: 2, photocoupler Power removal monitor output Number of output points: 1, photocoupler, open collector Field network...

  • Page 49: Regulations And Standards

    „ CE Marking / UKCA Marking This product is affixed with the marks under the following directive/regulations. Declaration of Conformity can be downloaded from Download Page of the product in Oriental Motor Website (https:// www.orientalmotor.eu/). z EU Low Voltage Directive / UK Electrical Equipment (Safety) Regulation...
  • Page 50 Appendix Example of wiring to power supply considering ground fault protection Single-phase 200 to 240 VAC • TN power distribution systems Earth leakage Driver breaker Fault loop Grounding • TT power distribution systems Earth leakage Driver breaker Fault loop Grounding Grounding Three-phase 200-240 VAC •...
  • Page 51 Appendix z EU EMC Directive / UK EMC Regulations Refer to “8-9 Compliance with EMC Directive/Regulations” on p.28 for details on compliance. z EU Machinery Directive / UK Machinery Regulations Applicable standards: EN ISO 12100, EN 61800-5-2, EN ISO 13849-1: 2023 z EU RoHS Directive / UK RoHS Regulations This product does not contain the substances exceeding the restriction values.
  • Page 52 If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor sales office. • Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information, circuit, equipment or device provided or referenced in this manual.

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