Oriental motor AZ series Operating Manual

Stepping motor and driver package astep; motorized actuator equipped with az series ac power input

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User manual (56 pages)

Operating manual (56 pages)

Manual (44 pages)

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Stepping Motor and Driver Package

AZ Series/

Motorized actuator equipped with AZ Series

AC power input



Built-In Controller Type

 Pulse input type with RS-485 communication interface

 Pulse input type

OPERATING MANUAL Driver

Introduction ................................... 2

Safety Precautions ........................ 5

Precautions For Use ........................ 7

Regulations And Standards .......... 8

Preparation ................................... 10

Installation .................................... 13

Connection ................................... 15

Explanation Of I/O Signals .......... 28

Setting ........................................... 31

Thank you for purchasing an Oriental Motor product.

This Manual describes product handling procedures and safety precautions.

 Please read it thoroughly to ensure safe operation.

 Always keep the manual where it is readily available.

MSIP-REM-OMC-086

MSIP-REM-OMC-087

10 Guidance ....................................... 35

11 Power removal function (ETO

function: External Torque Off ) .. 47

12 Inspection ..................................... 50

13 Alarm (protective function) ....... 51

14 Troubleshooting .......................... 52

15 To use the product in more

convenient manners ................... 53

16 Accessories.................................... 54

HM-60314-2

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Summary of Contents for Oriental motor AZ series

Page 1 HM-60314-2 Stepping Motor and Driver Package AZ Series/ Motorized actuator equipped with AZ Series AC power input  Built-in controller type  Pulse input type with RS-485 communication interface  Pulse input type OPERATING MANUAL Driver MSIP-REM-OMC-086 MSIP-REM-OMC-087 Introduction ........2 10 Guidance ........
Page 2 After reading these manuals, keep them in a convenient place so that you can reference them at any time. The "AZ Series Function Edition" does not come with the product. For details, contact your nearest Oriental Motor sales offi ce or download from Oriental Motor Website download page.
Page 3 Introduction  RS-485 communication specifi cation Compliant with EIA-485, straight cable Electrical characteristics Use a twist pair cable (TIA/EIA-568B CAT5e or higher is recommended) and keep the total wiring distance up to 50 m (164 ft.). * Half-duplex communication Communication mode Asynchronous mode (data: 8 bits, stop bit: 1 bit/2 bits, parity: none/even number/odd number) Selectable from 9,600 bps, 19,200 bps, 38,400 bps, 57,600 bps, 115,200 bps, and...
Page 4 Introduction  Types and overview of driver There are 3 types of drivers in the AZ Series as shown below. I/O signals, setting items, and LEDs vary depending on the driver type. Built-in controller type PWR/ALM LED C-DAT/C-ERR LED Operates via industrial network...
Page 5 Safety precautions Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions. Description of signs Handling the product without observing the instructions that accompany a "Warning"...
Page 6 Safety precautions  Do not use the product beyond its specifi cations. This may cause electric shock, injury or damage to equipment.  Keep your fi ngers and objects out of the openings in the product. Failure to do so may result in fi re, electric shock or injury.
Page 7 Precautions for use Precautions for use This section covers limitations and requirements the user should consider when using the product.  Always use the accessory cable to connect the motor and driver.  When conducting the insulation resistance measurement and the dielectric strength test, be sure to separate the connection between the motor and the driver.
Page 8 Regulations and standards Regulations and standards UL Standards This product is recognized by UL under the UL Standards. Applicable standard Certifi cation body Standards File No. UL 508C E171462 EU Directive  CE Marking This product is afﬁxed the CE Marking under the Low Voltage Directive and EMC Directive. ...
Page 9 Regulations and standards Combinations with the motor and driver that can conform to the EMC Directive Characters that the series name and product type can be discriminated are described in the motor model name. Check the motor model name with the nameplate. Driver Motor Type...
Page 10 Preparation Preparation This chapter explains the items you should check, as well as the name and function of each part. Checking the product Verify that the items listed below are included. Report any missing or damaged items to the branch or sales offi ce from which you purchased the product.
Page 11 Preparation  Connector, terminal Names, indication, and functions for connectors and terminals are common to all drivers. The RS-485 communication connectors (CN6 and CN7) are not provided in the pulse input type drivers. Name Display Description Connects the control power supply (24 VDC) of the driver. 24 VDC power supply input +24V, 0V +24V: +24 VDC power supply input...
Page 12 Preparation Name Display Description Use this switch when controlling the system via RS-485 communication. Transmission rate Set the transmission rate of RS-485 communication. BAUD setting switch Factory setting Built-in controller type: 7 Pulse input type with RS-485 communication interface: 4 Use this switch when controlling the system via RS-485 communication.
Page 13 Installation Installation This chapter explains the installation location and installation method of the driver. Location for installation The driver has been designed and manufactured to be incorporated in equipment. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions: ...
Page 14 Installation Dimension [unit: mm (in.)] The dimension is common to all drivers. Mass: 0.65 kg (1.43 lb) Slit [ 95 (3.74 )] 125 (4.92) 45 (1.77) Ø4.5 (0.177) hole 25 (0.98) 5 (0.20) Slit R2.25 (0.089) Protective Earth Terminal 2×M4 0.5 (0.02) (1.38) 5 (0.20)
Page 15 Connection Connection This chapter explains how to connect the motor, power supply and I/O signals to the driver, as well as grounding method. Connection example The following fi gure shows models for the electromagnetic brake type and single-phase 200 to 240 VAC input. CN1 connector Connect to +24 V and 0V Control power...
Page 16 Connection Connecting to CN1  Wiring the CN1 connector  Applicable lead wire: AWG24 to 16 (0.2 to 1.25 mm  Length of the insulation cover which can be peeled: 10 mm (0.39 in.) Button of the 1. Strip the insulation cover of the lead wire. orange color 2.
Page 17 Connection Connecting the regeneration unit Connect the accessory regeneration unit if gravitational Regeneration unit operation or other operations involving up/down To TH1 and TH2 movement, or sudden starting/stopping of a large inertial load, will be repeated frequently.  The two thin lead wires (AWG22: 0.3 mm ) of the AWG22 regeneration unit are the thermostat outputs.
Page 18 Connection  Power supply current capacity The current capacity for the power supply varies depending on the motor combined. When motorized actuators are used, check while referring to the model name of the equipped motor.  Single-phase 100-120 V  Single-phase 200-240 V ...
Page 19 Connection  Pin assignment list  Built-in controller type Signal name Description * Signal name Description * Control input 0 (START) Control input 1 (M0) Control input 2 (M1) Control input 3 (M2) Control input 4 (ZHOME) Control input 5 (FREE) Control input 6 (STOP) Control input 7 (ALM-RST) IN-COM [0-7] IN0 to IN7 input common...
Page 20 Connection Connection diagram  Connecting to a current sink output circuit The fi gure below shows a connection example of the built-in controller type driver. In the case of the pulse input type with RS-485 communication interface and the pulse input type, the pin No.1, No.2, No.13, and No.14 are only available to the pulse input.
Page 21 Connection  Use input signals at 24 VDC.  Use output signals at 12 to 24 VDC, 10 mA or less. If the current exceeds 10 mA, connect an external resistor R0 so that the current becomes 10 mA or less. ...
Page 22 Connection  Connecting to a current source output circuit The fi gure below shows a connection example of the built-in controller type driver. In the case of the pulse input type with RS-485 communication interface and the pulse input type, the pin No.1, No.2, No.13, and No.14 are only available to the pulse input.
Page 23 Connection  Use input signals at 24 VDC.  Use output signals at 12 to 24 VDC, 10 mA or less. If the current exceeds 10 mA, connect an external resistor R0 so that the current becomes 10 mA or less. ...
Page 24 Connection Connecting the RS-485 communication cable Connect this cable if you want to control your product via RS-485 communication. Connect the RS-485 communication cable to CN6 or CN7 on the driver. You can use the vacant RS-485 connectors to connect a diff erent driver. communication cable A driver link cable is available as an accessory.
Page 25 Connection 7-10 Noise measures The electrical noise is of two types: One is a noise to invade into the driver from the outside and cause the driver malfunction, and the other is a noise to emit from the driver and cause peripheral equipments malfunction. For the noise that is invaded from the outside, take measures to prevent the driver malfunction.
Page 26 Connection  Noise suppression parts (accessories) Refer to p.54 for accessories.  Driver cable This cable is a shielded cable for good noise immunity to connect the driver and controller. The ground wires useful to grounding are provided at both ends of the cable. The EMC measures are conducted using the Oriental Motor driver cable.
Page 27 Connection  Example of motor and driver installation and wiring The driver uses parts that are sensitive to electrostatic charge. Take measures against static electricity since static electricity may cause the driver to malfunction or suff er damage. Built-in controller type, pulse input type with RS-485 communication interface Noise Control power Cable...
Page 28 Explanation of I/O signals Explanation of I/O signals Input signals The following input signals of the driver are photocoupler inputs. The signal state represents the "ON: Carrying current" or "OFF: Not carrying current" state of the internal photocoupler rather than the voltage level of the signal. ...
Page 29 Explanation of I/O signals  M0, M1, M2 input Select a desired operation data number based on a Operation data No. combination of ON/OFF status of the M0 to M2 inputs.  ZHOME input When the ZHOME input is turned ON, the motor will move to the home position set by the HOME PRESET switch or MEXE02.
Page 30 Explanation of I/O signals Output signals The driver outputs signals in the photocoupler/open-collector output mode or line driver output mode. The signal state represents the "ON: Carrying current" or "OFF: Not carrying current" state of the internal photocoupler rather than the voltage level of the signal. ...
Page 31 Setting Setting This chapter explains how to set the motor and driver functions. Setting of the built-in controller type and pulse input type with RS- 485 communication interface The fi gure shows the built-in controller type driver. Address number setting switch (ID) Transmission rate setting switch (BAUD) Function setting switch (SW1) No.2: Sets the protocol.
Page 32 Setting  Address number (slave address) Set the address number (slave address) using the address number setting switch (ID) and SW1-No.1 of the function setting switch. Make sure each address number (slave address) you set for each driver is unique. Factory setting Built-in controller type;...
Page 33 Setting  Termination resistor Set a termination resistor to the driver located farthest away (positioned at the end) from the master controller or network converter. Turn the termination resistor setting switch (TERM.-No.1 and No.2) ON to set the termination resistor for RS-485 communication (120 Ω).
Page 34 Setting  Base current rate Set the base current rate (%) for the operating current and standstill current using the current setting switch (CURRENT). If the load is small and there is an ample allowance for torque, motor temperature rise can be suppressed by setting a lower base current rate.
Page 35 Guidance 10 Guidance If you are new to the AZ Series, read this section to understand the operating methods along with the operation fl ow.  How to read the guidance This chapter explains the operation procedure as follows. ...
Page 36 Guidance 10-2 Home position setting The home position has not set at the time of shipment. Before starting operation, be sure to set the home position. Perform the home position setting only once initially. Once the home position is set, the driver keeps the home information even if the power supply is shut down.
Page 37 Guidance 4. Click "Start the teaching remote operation." The pop-up window (Warning) appears, and click [Yes]. 5. Since the window which uses to synchronize the MEXE02 data and the driver data appears, select the synchronization method and click [OK]. Teaching, remote operation is enabled, and red color and green color on the PWR/ALM LED blink simultaneously. (Red and green colors may overlap and it may be visible to orange.) 6.
Page 38 Guidance 7. When adjusting the motor position manually, click [FREE: ON] fi rst, and click [Yes] on the pop-up window (Warning). The holding power of the motor output shaft is lost, and the output shaft can be turned by hand. After adjustment, click [FREE: OFF], and recover the motor excitation.
Page 39 Guidance Description of JOG operation switches Switch Description Performs continuous operation in the negative direction at the operating speed set in the "(JOG) Operating speed (high)" parameter. Performs continuous operation in the negative direction at the operating speed set in the "(JOG) Operating speed"...
Page 40 Guidance 10-4 Positioning operation This section explains an example to perform positioning operation using the MEXE02. When using the pulse input type, set operation data to the programmable controller to perform operation. Before operating the motor, check the condition of the surrounding area to ensure safety. Set the operation data using the MEXE02 STEP 1 Using the MEXE02, set the operation data of No.0 as follows.
Page 41 Guidance 3. Write the edited data to the driver. Click "Writing all data. (PC −> Product)," and click [OK]. The contents of the data No.0 will be written to the driver. 4. Click [Start positioning operation]. The pop-up window (Warning) appears, and click [Yes]. The motor performs positioning operation.
Page 42 Guidance 2. After the motor returns to the home position, check that the "Command position" is 0.  When changing the operating condition of high-speed return-to-home operation 1. Click on “Motor & Mechanism(Coordinates/JOG/Home Operation)” under “Parameter, ” in the left side of the screen. The “Motor &...
Page 43 10-6 Timing chart This section shows ON/OFF timings for input signals and output signals. For details, check with the AZ Series Function Edition.  Positioning operation  Built-in controller type Positioning operation can be performed with selecting the operation data.
Page 44 Guidance  Pulse input type with RS-485 communication interface, pulse input type Positioning operation is performed by inputting pulses. 1. Turn on the control power supply (24 VDC) and main power supply. The READY output and PLS-RDY output will turn ON. 2.
Page 45 Guidance Pulse input type; 1. Set the SW1-No.2 to ON. 2. Cycle the power supply of the driver. The changed setting is enabled.  High-speed return-to-home operation (ZHOME operation) High-speed return-to-home operation is used to return to the home position that is set by the MEXE02 or HOME PRESET switch.
Page 46 Guidance  JOG operation Constant speed operation can be performed with JOG operation. The motor operates continuously while the FW-JOG input or RV-JOG input is being ON. 1. Turn on the control power supply (24 VDC) and main power supply. The READY output and PLS-RDY output will turn ON.
Page 47 Power removal function (ETO function: External Torque Off ) 11 Power removal function (ETO function: External Torque Off ) The power removable function (ETO function: External Torque Off function) is the one that stops supplying the power to the motor forcibly to put the motor into a non-excitation state if the HWTO input of the CN1 is shut off . This function, which is diff erent from the FREE input, shuts off the power supply to the motor directly on the circuit.
Page 48 Power removal function (ETO function: External Torque Off )  EDM output If both the HWTO1 input and HWTO2 input are turned OFF, the EDM output will turn ON. HWTO1 input HWTO2 input EDM output Motor excitation Excitation Non-excitation 11-3 Releasing ETO state If the STOP input is turned ON while the ETO function is activated, the ETO state can be released (eff ective at the ON edge of the STOP input).
Page 49 Power removal function (ETO function: External Torque Off ) 11-5 To use this product safely  When the ETO function is used, be sure to conduct a risk assessment of equipment in advance to satisfy the safety requirements of the entire system. ...
Page 50 Inspection 12 Inspection It is recommended that periodic inspections be conducted for the items listed below after each operation of the motor. If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales offi ce. ...
Page 51 Before resetting an alarm, always remove the cause of the alarm and ensure safety. If the motor cannot be operated properly after resetting the alarm, the driver may have been damaged. For details about alarms, refer to the AZ Series Function Edition.  Reset alarm ...
Page 52 If the problem persists, contact your nearest Oriental Motor sales ofﬁce. This chapter describes problems that may occur during operation in addition to the initial settings. Refer to the AZ Series Function Edition for these contents. Phenomenon Possible cause Remedial action ...
Page 53 Using the MEXE02, you can set the operation data or change I/O signals that assign to the CN5 connector. Also, you can monitor the operating status or perform test operation. Refer to the AZ Series Function Edition for details about operation. Like to set the resolution...
Page 54 Accessories 16 Accessories 16-1 Motor cable set  Connection cable set This is a cable set needed when a motor and driver are connected. It is a set of two cables for the motor and encoder. For the cable set of electromagnetic brake motors, a set of three cables for the motor, encoder and electromagnetic brake is provided.
Page 55 Accessories  Connection cable set For standard type motor For electromagnetic brake type motor Model Length [m (ft.)] Model Length [m (ft.)] CC005VZF CC005VZFB 0.5 (1.6) 0.5 (1.6) CC010VZF CC010VZFB 1 (3.3) 1 (3.3) CC015VZF CC015VZFB 1.5 (4.9) 1.5 (4.9) CC020VZF CC020VZFB 2 (6.6)
Page 56 Accessories  Extension cable set This is a cable set needed when a motor and driver are relayed. It is a set of two cables for the motor and encoder. For the cable set of electromagnetic brake motors, a set of three cables for the motor, encoder and electromagnetic brake is provided.
Page 57 Accessories 16-2 Driver cable This cable is a shielded cable for good noise immunity in order to connect the I/O signals of the controller to the driver. The ground wires useful to grounding are provided at both ends of the cable. A connector is assembled at the driver side.
Page 60 • Please contact your nearest Oriental Motor office for further information. Technical Support Tel:(800)468-3982 Singapore Korea Tel:1800-8420280 Tel:080-777-2042 8:30 to 5:00 , P.S.T. (M-F) A.M. P.M. www.orientalmotor.com.sg www.inaom.co.kr 7:30 to 5:00 , C.S.T. (M-F) A.M. P.M. www.orientalmotor.com Tel:1800-806161 Hong Kong Branch Tel:+55-11-3266-6018 www.orientalmotor.com.my...

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