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Amylior YOMPER 2.6 Service Manual

Removable electric drive unit for wheelchair
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YOMPER 2.6 – Service Manual
YOMPER 2.6 – SERVICE MANUAL
Removable electric drive unit for wheelchairs
V1.2 06/05/2022
0
IG︱P24044 | Service Manual Yomper + | R01 | 2024-10

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  • Page 1 YOMPER 2.6 – Service Manual YOMPER 2.6 – SERVICE MANUAL Removable electric drive unit for wheelchairs V1.2 06/05/2022 IG︱P24044 | Service Manual Yomper + | R01 | 2024-10...

  • Page 2: Table Of Contents

    YOMPER 2.6 – Service Manual TABLE OF CONTENT TABLE OF CONTENT..........................1 YOMPER ............................2 Replacing the Tire or Air Chamber ....................2 Replacing the Motor ........................4 Replacing the PCB ..........................6 Replacing the Controller ........................7 Replacing the ON/OFF Button ......................9 Replacing the Power Connector .....................

  • Page 3: Yomper

    YOMPER 2.6 – Service Manual 1. YOMPER This Service Manual is intended for qualified authorized dealers only. 1.1 REPLACING THE TIRE OR AIR CHAMBER 1.1.1 Reference Part numbers Tire 1005193 Air Chamber 1005211 1.1.2 Disassembling the motor 1. Remove the cable support.
  • Page 4 YOMPER 2.6 – Service Manual 1.1.3 Disassembling the tire and air chamber 1. Deflate the air chamber. 2. Press down on the outer flange of the motor to lower it. 3. Using a flathead screwdriver, pry the circlip near the valve.

  • Page 5: Replacing The Motor

    YOMPER 2.6 – Service Manual 1.1.4 Installing the tire and air chamber 1. Place the air chamber inside the tire. 2. Insert the assembly onto the motor, ensuring that the valve is positioned correctly. 3. Install the motor flange. 4. Install the circlip on the motor: Place the circlip on the motor and push down on both the flange and the circlip simultaneously to position it in its groove.
  • Page 6 YOMPER 2.6 – Service Manual 4. Disconnect the 3 motor/controller wires (blue, green, yellow). 5. Unscrew the grommet to remove the 3 motor wires. 6. Follow steps in section 1.1.2. 7. Insert 2 spacers on the motor shaft on the cable side and 3 spacers on the opposite side.

  • Page 7: Replacing The Pcb

    YOMPER 2.6 – Service Manual 11. Connect plug 4 to the PCB. 12. Secure the cable support. 13. Close the electrical compartment. 1.3 REPLACING THE PCB 1.3.1 Reference Part number Yomper PCB 1005204 1.3.2 Disassembly 1. Turn off the Yomper.

  • Page 8: Replacing The Controller

    YOMPER 2.6 – Service Manual 1.3.3 Installing the new PCB 1. Connect the cables to the PCB. 2. Insert the controller. 3. Close the electrical compartment. 3 1 0 1.4 REPLACING THE CONTROLLER 1.4.1 Reference Part number Controller Set 1005205 1.4.2...

  • Page 9: Installing The New Controller

    YOMPER 2.6 – Service Manual 1. Disconnect wires 2 and 5. 2. Disconnect the 3 motor/controller wires (blue, green, yellow). 3. Remove the controller. 1.4.3 Installing the new controller 1. Connect the 3 motor/controller wires according to the table below.

  • Page 10: Replacing The On/Off Button

    YOMPER 2.6 – Service Manual 1.5 REPLACING THE ON/OFF BUTTON 1.5.1 Reference Part number ON/OFF Button 1005202 1.5.2 Replacement 1. Disconnect the button from the PCB. 2. Unscrew the button using a 22 mm wrench. 3. Insert the new button.

  • Page 11: Replacing The Power Connector

    YOMPER 2.6 – Service Manual 1.6 REPLACING THE POWER CONNECTOR 1.6.1 Reference Part number Power Connector Set 1005196 1.6.2 Replacement 1. Disconnect the power connector. 2. Unscrew both screws and remove the power connector. 3. Secure and connect the new power connector.
  • Page 12 YOMPER 2.6 – Service Manual 1.7.2 Replacement 1. Remove the controller (refer to section 1.4.2). 2. Disconnect the attendant control connector from the PCB. 3. Remove the ferrite. 4. Unscrew the connector using a 14 mm socket wrench. 5. Insert and secure the new socket (keyed upward).

  • Page 13: Replacing The Battery Gauge

    YOMPER 2.6 – Service Manual 1.8 REPLACING THE BATTERY GAUGE 1.8.1 Reference Part number Battery Gauge 1005197 1.8.2 Replacement 1. Remove the PCB (refer to section 1.3.2). 2. Remove the power socket (refer to section 1.6.2). 3. Disconnect the battery gauge.

  • Page 14: Replacing The Battery

    YOMPER 2.6 – Service Manual 1.9 REPLACING THE BATTERY 1.9.1 Reference Part numbers 24 V 6 Ah Battery 1005178 24 V 10 Ah Battery 1005179 1.9.2 Battery Replacement 1. Turn off the Yomper. 2. Turn the Yomper upside down to access the battery compartment.

  • Page 15: Replacing The Locking System

    YOMPER 2.6 – Service Manual 1.10 REPLACING THE LOCKING SYSTEM 1.10.1 Reference Part number 1005200 Locking System 1.10.2 Replacement 1. Remove both handle supports. 2. Remove both M5 nuts. 3. Remove the locking system from the Yomper. IG︱P24044 | Service Manual Yomper + | R01 | 2024-10...
  • Page 16 YOMPER 2.6 – Service Manual 4. Insert the left and right springs, then an M5 washer. 5. Insert the latch onto the M5x25 screw and on the spring. 6. Insert an M5 washer and tighten an M5 nylon lock nut.

  • Page 17: Easygo Button

    YOMPER 2.6 – Service Manual 2. EASYGO BUTTON Installed on wheelchair frame or user’s leg. 2.1 CONNECTING THE EASYGO BUTTON TO THE YOMPER 1. Refer to the Certificate of conformity to find the MAC address of the Yomper. 2. Turn on the Yomper.
  • Page 18 YOMPER 2.6 – Service Manual 4. To access the menu, press the left button for 5 seconds. 5. Go to the "scan” menu. Press the Stop button. 6. Choose the MAC address corresponding to the Yomper from the list using the right or left buttons and press the Stop button.

  • Page 19: Replacing The Casing Or Its Content

    YOMPER 2.6 – Service Manual 2.2 REPLACING THE CASING OR ITS CONTENT 2.2.1 Reference Part numbers Bottom 1005212 Cover 1005213 Stop Button 1005214 Screen Support 1005216 2.2.2 Replacement 1. Remove both screws from the Stop button. 2. Unclip the button.

  • Page 20: Replacing The Battery In The Easygo

    YOMPER 2.6 – Service Manual 5. Replace the affected part. 6. Reassemble the casing. 2.3 REPLACING THE BATTERY IN THE EASYGO 2.3.1 Reference Part number EasyGO Button Battery 1005206 2.3.2 Replacement 1. Remove the PCB from the button (refer to section 2.2.2).

  • Page 21: Software Update

    YOMPER 2.6 – Service Manual 3. SOFTWARE UPDATE 1. Connect the programming tool to an HDMI screen and a mouse. 2. Connect the programming tool to a power source. The unit will start automatically. 3. Open the Launcher application. 4. Click Run.
  • Page 22 YOMPER 2.6 – Service Manual 6. Click Firmware Upgrade. 7. From the list, choose the new firmware to install. 8. Click Open. Do not disconnect the Yomper or the EasyGo button from the programming tool. 9. When the update is complete, disconnect the Yomper or the EasyGo button.
  • Page 23 YOMPER 2.6 – Service Manual Distributed by: 3190 F.-X.-Tessier Vaudreuil-Dorion QC J7V 5V5, CANADA +1-888-453-0311 www.amylior.com info@amylior.com _______________________ Manufactured by: SARL Acekare 7 rue de Mireport 33310 LORMONT France +33 9 80 80 85 15 www.acekare.com contact@acekare.com IG︱P24044 | Service Manual Yomper + | R01 | 2024-10...

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