TABLE OF CONTENTS INTRODUCTION ............................3 Replacement parts packages ......................3 List of tools required ......................... 3 ASSEMBLY & INSTALLATION ........................4 Installing FRONT safety lights with turn signals ................4 1.1. Installing lights on chairs with a Center Mount Legrest............4 1.2.
LED Safety Light Package Installation (cont’d) INTRODUCTION The intention of this guide is to provide technicians step by step instructions for installing the Amylior lighting system onto all Alltrack power wheelchairs. This includes front and rear safety lights, the light module, connections, and proper wiring and securing cables.
LED Safety Light Package Installation (cont’d) ASSEMBLY & INSTALLATION 1. Installing FRONT safety lights with turn signals IMPORTANT: Installation of front safety lights are done according to the power wheelchair’s CONFIGUTATION. NOTE - For simplicity, this guide focuses on the installation of the lights on the left side of the chair, as viewed from the seated position.
LED Safety Light Package Installation (cont’d) 1.2.2. Slide part along the track and place it at 2⅛" from the front of the seat pan as shown in image 1.2.2 below. 1.2.3. Using a ⁄ " Allen key, firmly tighten screw to part passing through washer bracket H.
LED Safety Light Package Installation (cont’d) 1.4. Installing lights on chairs with knee blocks (Stander) 1.4.1. Install light bracket on the inner section of the legrest support as shown in image 1.4.1 below, keeping an 85° angle from top of seat pan. 1.4.2.
LED Safety Light Package Installation (cont’d) 2.1.2. Using a Phillips screwdriver and a ⁄ " wrench, attach light support onto shroud with screws and nuts B. 2.2. Installation onto the power module shroud with combo (tilt and elevate) 2.2.1. Insert light cables into the shroud’s center opening. 2.2.2.
LED Safety Light Package Installation (cont’d) CONNECTING AND WIRING CABLES WARNING: Regardless of where a cable is attached, it is very important not to let any cable stick out from the wheelchair or form a loop that could catch on an external object when moving around with the chair.
LED Safety Light Package Installation (cont’d) 3. Installing R-net cable onto the backrest IMPORTANT: All cables must be secured, no exception. 3.1. On a fixed backrest NOTE: The following instructions apply to both ISM and e-bx controllers. 3.1.1. Install light module on the backrest as shown in image 3.1.1 below.
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LED Safety Light Package Installation (cont’d) IG ︱P22030︱R01︱2023-01...
LED Safety Light Package Installation (cont’d) 3.2. On a power recline backrest 3.2.1. Install light module on the backrest as shown in image 3.2.1 below. Hardware is included in the Light Package. 3.2.2. Plug both connectors in module (Left to L and Right to R) as shown in diagrams in image 3.1.2 (on the previous page).
LED Safety Light Package Installation (cont’d) 4. Installing REAR safety lights with an R-NET cable 4.1. For a power tilt 4.1.1. Fit a sheath over cables coming from the backrest as shown in image 4.1.1 below. 4.1.2. Attach this sheath to the seat pan using an M tie wrap. Make sure that there is a loop large enough (A) to allow the tilt movement.
LED Safety Light Package Installation (cont’d) 4.2. For a power combo (tilt/elevate) 4..2.1. Fit a sheath over cables coming from the backrest as shown in image 4.2.1 below. 4..2.2. Attach this sheath to the seat pan using an M tie wrap. Make sure that there is a loop large enough (A) to allow the tilt movement.
LED Safety Light Package Installation (cont’d) 5. Installing REAR safety lights with a VR2 controller 5.1. Without tilt 5.1.1. Install light module on the frame’s crossbar* B, using M tie wraps. * Depending on the seat pan’s height, the light module can be installed on the CENTER crossbar, or the OUTER (rear) crossbar as shown in images 5.1.1 below.
LED Safety Light Package Installation (cont’d) 5.2. With tilt 5.2.1. Install light module on the frame’s crossbar* B, using M tie wraps. * Depending on the seat pan’s height, the light module can be installed on the CENTER crossbar, or the OUTER (rear) crossbar as shown in images 6.1.1 below. If the seat pan is high enough, it is better to attach module on the frame’s center crossbar.
LED Safety Light Package Installation (cont’d) 6. Installing cable underneath the seat pan (except for the Stander) NOTE - The cable running underneath seat pan is secured with S tie wraps as shown in image 6.1.1 below. Do not tighten tie wraps completely to allow some adjustment all along the wiring. 6.1.1.
LED Safety Light Package Installation (cont’d) 7. Installing safety light cables for a STANDER 7.1. From the backrest 7.1.1. Route cables from the light module (backrest) under the seat pan. Cables are first plugged into the FRONT light cables (1) underneath the seat pan (middle green rectangle in image) and second plugged into the REAR light cables (2) onto the back of the tilt module (bottom green rectangle in image).
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LED Safety Light Package Installation (cont’d) 7.1.4. FRONT light connectors (1): Plug both light connectors. The "FRONT LEFT" connector to the light cable labeled 1004045 and the "FRONT RIGHT" connector to the light cable labeled 1004046. Refer to image 7.1.4 below. 7.1.5.
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This completes the LED Light Package Instruction Guide. If further information is required, please contact Amylior Technical Support by email at techsupport@amylior.com or by phone at 1 888 453-0311 IG ︱P22030︱R01︱2023-01...
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