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Driver Card for PM570/605KT
CBK-109
Driver
〈 User Manual 〉
Read this manual before use
Thank you for purchasing CBK-109□(F/B)□(N/P)
(hereinafter referred to as "this product").
＊"This product" is a generic term that includes accessories
such as screws.
Applicable MDR models
・ CBK-109FN / CBK-109FP ... PM570KT、 PM605KT
・ CBK-109BN / CBK-109BP ... For built-in brake function
For more details of PM570KT and PM605KT, please download the user manual
from our web page.
ITOH DENKI
https://itohdenki.co.jp/english/support/manual.html
※Optional code "-BR" is applied on MDR model number.
Before using this product, carefully read this user manual and fully
understand the content.
Keep this document readily accessible for future reference.
Home > Download/Support > User Manual
ITOH DENKI
ITOH DENKI
ITOH DENKI
Driver card
No.669
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Table of Contents
Related Manuals for ITOH DENKI POWER MOLLER 24 CBK-109 Series
Summary of Contents for ITOH DENKI POWER MOLLER 24 CBK-109 Series
- Page 1 Keep this document readily accessible for future reference. For more details of PM570KT and PM605KT, please download the user manual from our web page. Home > Download/Support > User Manual ITOH DENKI https://itohdenki.co.jp/english/support/manual.html ITOH DENKI ITOH DENKI ITOH DENKI Driver card No.669...
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Page 2: Introduction
● with a control card designed by a third party could result in fatal phenomena such as fire, electric shock, injuries etc which are out of the responsibility of ITOH DENKI. Notes on industrial There are some examples of parts that need to be prepared by customers, as explained within this manual. -
Page 3: Procedures From Installation To Operation
Procedures from installation to operation CBK-109 User Manual 2. Procedures from installation to operation Procedures from installation to operation Read this manual Start using only after you have understood the product′s functions, and safety precautions. Advance preparation Prepare the 24 VDC power supply, such as DC power supply units. -
Page 4: Table Of Contents
INDEX CBK-109 User Manual INDEX Introduction …… 2 Procedures from installation to operation …… 3 Safety precautions …… 5 3-1. General precautions …… 7 3-2. Precautions on installation …… 10 3-3. Precautions on wiring …… 10 3-4. Precautions related to control …… 11 3-5. Precautions on maintenance and inspection …… 12 Advance preparation …… 13... -
Page 5: Safety Precautions
3. Safety precautions CBK-109 User Manual 3. Safety precautions Refer to 5. Check Product (P.18) for parts name. - Page 6 Danger level CBK-109 User Manual 3. Safety precautions Danger level To prevent hazards to users and/or others, and/or damage to property in advance, we explain important precautions to be followed securely as below. Niveau de danger Pour prévenir à l'avance les risques pour les utilisateurs et/ou d'autres personnes, et/ou les dommages matériels, les précautions importantes à...
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Page 7: General Precautions
General precautions CBK-109 User Manual 3. Safety precautions 3-1. WARNING General precautions Précautions générales Do not use the product near places subject to explosive, flammable gas, and/or corrosive atmosphere, and/or combustible materials. Failure to follow this could result in explosion, fire, electric shock and/or injury. - Page 8 General precautions CBK-109 User Manual 3. Safety precautions 3-1. CAUTION General precautions Précautions générales Do not apply strong impact and/or excessive force to the product, such as hitting it with objects, or dropping it. Also, do not use the equipment if strong impact has been applied, and/or if the appearance has become deformed.
- Page 9 General precautions CBK-109 User Manual 3. Safety precautions 3-1. CAUTION General precautions Précautions générales LED or Pull-up/Pull-down circuits implemented in the output circuit of control devices could result in unexpected operation. Carefully check the output circuit. L'utilisation d'une résistance pull-up ou pull-down sur la ligne de sortie d'un contrôleur externe peut provoquer un comportement inattendu.
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Page 10: Precautions On Installation
Precautions on wiring CBK-109 User Manual 3. Safety precautions 3-2. CAUTION Precautions on installation Make sure to use the recommended tightening torque to tighten fixing screws of the driver card. Précautions d’installation Failure to follow this could result in screws loosening, and/or malfunction. ⇒ P.21 Veiller a utiliser le couple de serrage recommande pour serrer les boulons et ecrous au chassis du convoyeur. -
Page 11: Precautions Related To Control
Precautions on maintenance and inspection CBK-109 User Manual 3-4. CAUTION Precautions related to control Do not turn the driver card switches using excessive force. Précautions liées au Failure to follow this could result in malfunction. contrôle Ne pas tourner les commutateurs de la platine de commande avec une force excessive. - Page 12 Le non-respect de cette consigne pourrait entraîner un dysfonctionnement et/ou des accidents inattendus. Make sure to prepare repair/replacement parts designated by ITOH DENKI. Using parts other than those designated by ITOH DENKI could result in malfunction. S'assurez de préparer les pièces de réparation/remplacement désignées par ITOH DENKI.
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Page 13: Advance Preparation
4. Advance preparation CBK-109 User Manual 4. Advance preparation... - Page 14 Configuration example CBK-109 User Manual 4. Advance preparation Configuration example AC power supply Controller, such as PLC Breaker Safety circuit 24V DC power supply unit CBK-109 ■ As for the sensor input, and input/output signals of driver cards, adopt the number of inputs/outputs based on operation. En ce qui concerne l'entrée du capteur et les signaux d'entrée/sortie des platines de commande, définissez le nombre d'entrées/sorties en fonction de l'opération.
- Page 15 Items to be prepared by customers CBK-109 User Manual Items to be prepared Before introducing this product, prepare the following devices separately. by customers Power supply equipment to supply 24V DC to this product ① 24V DC power supply ＊ ● Switching power supply (24V DC) 8A 192W per MDR The power supply should not activate protection with peak current 30A, ＊...
- Page 16 Items to be prepared by customers CBK-109 User Manual 4. Advance preparation ② MDR ③ Control devices Devices to control this product, such as PLCs ④ Safety relay ⑤ Wiring materials 〈Available wire diameter for driver card connectors〉 Necessary for wiring of power and Driver card signal cables, branch connectors, CBK-109 Connector driver cards, controllers, such as 0.8〜1.5m㎡（AWG：18〜16）...
- Page 17 Emergency stop equipment CBK-109 User Manual 4. Advance preparation ⑦ Emergency stop This product does not include the emergency stop equipment. equipment Customers must make sure to install it. Ce produit n'inclut pas l'équipement d'arrêt d'urgence. Les clients doivent s'assurer de l'installer. Emergency stop AC power supply equipment This product Safety circuit...
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Page 18: Check Product
5. Check Product CBK-109 User Manual 5. Check Product... - Page 19 Checking the model CBK-109 User Manual 5. Check Product Checking the model Unpack the product, and check that the product model is what you ordered. INPUT ： 24V , 3.8A OUTPUT ： 24Vp-p, 2.6A Model CBK-109 □□ 3Ø, 166Hz(0Hz〜166Hz) V-IN Motor connector Model description sample CBK-109 □...
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Page 20: Installation/Wiring
6. Installation/Wiring CBK-109 User Manual 6. Installation/Wiring... -
Page 21: Preparation To Install Driver Cards
Mounting driver cards CBK-109 User Manual 6. Installation/Wiring 6-1. Hole processing on frames and control panel Preparation to install Perform mounting processing on the frames and control panel by reference to driver cards the mounting holes for driver cards. ■ Mount driver cards on a flat surface where heat can be released easily. Monter les platines de commande sur une surface plane où la chaleur peut être facilement évacuée. -
Page 22: Cbk-109 Functions List / Wiring
CBK-109 Functions list / Wiring CBK-109 User Manual 6. Installation/Wiring ②SW2 (Rotary switch) 10 speeds can be specified. (＊When combined with SW1#5, up to 20 speeds can be specified.) ③V R (Volume) Minimum Maximum Factory References setting (Full in a counter-clockwise (Full in a clockwise direction) direction) 0 seconds Acceleration time from RUN signal until specified speed 2.5 seconds... - Page 23 CBK-109 Functions list / Wiring CBK-109 User Manual 6. Installation/Wiring Connect the 24 VDC and 0 VDC cables to CN1 (2 contacts). Wiring of Power connector power connector (CN1) （CN1） Do not connect multiple power cables to one contact. ■ Failure to follow this could result in electric shock, short circuit, and/or damage due to the capacity of connectors being exceeded.
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Page 24: Control/Operation
7. Control/Operation CBK-109 User Manual 7. Control/Operation... -
Page 25: Transfer Direction Settings
CBK-109 seittings CBK-109 User Manual 7. Control/Operation The MDR’s direction of rotation is determined by a combination of SW1#3 and CN2#2. 7-1. Transfer direction settings MDR transfer direction settings using SW1#3 and CN2 OUTPUT ： 24Vp-p, 2.6A SW1＃3 3Ø, 166Hz(0Hz〜166Hz) SPEED V-IN SW1#3 CN2# The transfer direction cannot be changed using ■... -
Page 26: Motor Pulse Signal
CBK-109 seittings CBK-109 User Manual 7. Control/Operation ・The motor pulse signal for the MDR is output from CN2#5. 7-3. Motor pulse signal ・Output is the NPN open collector output of 2-pulse signal per rotation of the internal motor. Accuracy: ±3% Internal speed settings CN2#5 External Frequency Motor speed speed setting... -
Page 27: Maintenance/Inspection
8. Maintenance/Inspection CBK-109 User Manual 8. Maintenance/Inspection... -
Page 28: Error Details
Error details on CBK-109 CBK-109 User Manual 8. Maintenance/Inspection 8-1. Error details on CBK-109 Error details Errors can be checked by PWR (green), ERR (red), and signals from CN2#4. When error signals have been released using CN2#1 (RUN / STOP), the MDR instantly starts up when RUN ■... -
Page 29: Error History
CBK-109 Error history CBK-109 User Manual 8. Maintenance/Inspection 8-2. CBK-109 Error history Error history When the thermal error/lock error/low voltage error/back EMF error occurs during operation, the error type and the number of occurrences are indicated using LEDs [ERR (red), STATUS (orange)]. The error history [STATUS (orange)] is indicated on LEDs only when an error occurs. It will ■... -
Page 30: Error Time Chart
Error time chart CBK-109 User Manual 8. Maintenance/Inspection 8-3. CBK-109 Error time chart Error time chart For details on error conditions, recovery conditions, and LED indication, refer to each section. ＊The error time chart is described as an example when the SW1#4 is ON (output under the normal condition). Low voltage error Release the error RUN signal... - Page 31 Error time chart CBK-109 User Manual 8. Maintenance/Inspection Driver card/MDR thermal error Release the error RUN signal RUN signal （CN2#1） Recovery STOP Abnormal temperature Driver card/ Recovery MDR thermal temperature ※2 1.0sec ※1 Output Error output （CN2#4） Open （red） ※1 An error occurs when the driver card/MDR temperatures have increased to an abnormal level or higher for 1.0 seconds.
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Page 32: Troubleshooting
Troubleshooting CBK-109 User Manual 8. Maintenance/Inspection 8-4. Check the following items without removing the cover or remodeling. ■ Troubleshooting Vérifiez les éléments suivants sans retirer le couvercle ni modifier le produit. (Symptom 1) ・Check if only PWR (green) illuminates. MDR does not rotate. ・Check if the stable 24 VDC is adequately supplied from the power supply. Power ・Check if wiring to the CN1 connector has been done correctly. -
Page 33: Specifications
Specifications CBK-109 User Manual Specifications... -
Page 34: Product Specifications
Specifications CBK-109 User Manual Specifications Product specifications Model CBK-109□(F/B) □(N/P) ■Brake type Power supply voltage 24V DC±10% When power When power ON When error Rated voltage 24V DC (MDR stops) arises Static current 0.06A ※1 Servo lock Dynamic Standard ― Peak current 30A, 1 msec or less brake brake... - Page 35 Tel: +33 4 50 03 09 99 Fax: +33 4 50 03 07 60 www.itoh-denki.com North & South Americas ■ ITOH DENKI USA, INC 2 Great Valley Blvd., Wilkes-Barre, PA 18706-5332 U.S.A. Tel: +1 570 820 8811 Fax: +1 570 820 8838 www.itohdenki.com Mainland China ■ ITOH DENKI SHANGHAI CO., LTD. Room 1812, No.689, Guangdong Rd., Huangpu district, Shanghai 200001, P.R. China Tel: +86 21 6341 0181 Fax: +86 21 6341 0180 www.itohdenki.com.cn https://www.itohdenki.co.jp Specifications or appearance of product are subject to change without prior notice. Ver.
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