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Dedicated driver card
for PM500VE / PM605VE serie MDR
HBV-609
〈 Technical documentation 〉
Read this manual before use
Thank you for purchasing ITOH DENKI products.
(hereinafter referred to as "This Product")
＊"This product" is a generic term that includes accessories
such as screws.
Applicable MDR* models
・ PM500VE
・ PM605VE
Driver
Read this manual carefully and familiarize yourself to the product
as well as the information on safety and precautions before using
and operating the product.
Keep this manual readily accessible for future reference.
For more details of PM500VE/PM605VE, please download the technical documentation
from our web page.
Home > Documents > Technical documentation
ITOH DENKI
https://www.itoh-denki.com/en/documents/technical-documentation/motorized-rollers
* MDR stands for Motor Driven Roller
ITOH DENKI
ITOH DENKI
Driver card
Original notice - U1.4
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Table of Contents
Related Manuals for ITOH DENKI POWER MOLLER HBV-609
Summary of Contents for ITOH DENKI POWER MOLLER HBV-609
- Page 1 PM500VE / PM605VE serie MDR HBV-609 Driver 〈 Technical documentation 〉 Read this manual before use Thank you for purchasing ITOH DENKI products. (hereinafter referred to as “This Product”) ＊“This product” is a generic term that includes accessories such as screws. Applicable MDR* models ・ PM500VE ...
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Page 2: Product Range
Product range HBV-609 Technical documentation Product range solutions Standard circuit board DC Brushless 90° transfer HBR-605 CB016 CB016B F-RAT-S250 CBM-105 CBR-306 CBM-105 HBR-605 F-RAT-S300 CBM-105 External Integrated CBR-306 Replacing circuit board CBK-109 circuit board CB030 CBK-109 CB016B F-RAT-NX75 HBM-201 CB018 IB-E IB-P CBV-108 45°... -
Page 3: Introduction
Disclaimer HBV-609 Technical documentation 1. Introduction Features ・Connect up to 2 MDRs with 1 driver card ・Built-in standard logic ・Simplified wiring by communicating with a communication cable. This product is designed as a general industrial device. Do not use for other Disclaimer applications. We do not take any responsibility for any damage that may result from the disregarding of these warnings. -
Page 4: Procedures From Installation To Operation
Procedures from installation to operation HBV-609 Technical documentation 2. Procedures from installation to operation Procedures from installation to operation Read this manual Start using only after you have understood the product s functions, and safety precautions. Advance preparation Prepare the 24V DC power supply, such as DC power supply units. -
Page 5: Table Of Contents
INDEX HBV-609 Technical documentation INDEX Product range …… 2 Introduction …… 3 Procedures from installation to operation …… 4 Safety precautions …… 6 3-1. General precautions …… 8 3-2. Precautions on installation …… 9 3-3. Precautions on wiring …… 10 3-4. Precautions related to control …… 10 3-5. Precautions on maintenance and inspection …… 11 Advance preparation …… 12... -
Page 6: Safety Precautions
3. Safety precautions HBV-609 Technical documentation 3. Safety precautions Refer to 5. Check Product (P.17) for parts name. Original notice - U1.4... - Page 7 Danger level HBV-609 Technical documentation 3. Safety precautions Danger level To prevent hazards to users and/or others, and/or damage to property in advance, we explain important precautions to be followed securely as below. ■ We categorize the degree of hazard and/or damage that may result if a user disregards the description, and operates the product improperly, using and explaining the following symbols.
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Page 8: General Precautions
General precautions HBV-609 Technical documentation 3. Safety precautions 3-1. WARNING General precautions Do not use the product near places subject to explosive, flammable gas, and/or corrosive atmosphere, and/or combustible materials. Failure to follow this could result in explosion, fire, electric shock and/or injury. When using the product in places where serious accidents and/or damage may possibly occur, install backup and/or fail-safe functions systematically. -
Page 9: Precautions On Installation
General precautions HBV-609 Technical documentation 3. Safety precautions 3-1. CAUTION General precautions Securely wire each connector to the connection parts. Improper wiring could result in electric shock and/or malfunction. Do not have switching devices such as relay, contactor, which may generate or induce noise within proximity of this Product, its power line or its signal lines. -
Page 10: Precautions On Wiring
Precautions on wiring HBV-609 Technical documentation 3. Safety precautions 3-3. CAUTION Precautions on wiring Perform wiring when the power is shut off. Failure to follow this could result in electric shock and/or accidents due to unexpected operation. When attaching or removing connectors, turn off the power first, securely hold connectors, and perform operation. -
Page 11: Precautions On Maintenance And Inspection
Precautions on maintenance and inspection HBV-609 Technical documentation 3. Safety precautions 3-5. WARNING Precautions on maintenance and If any abnormalities are found, do not use this product until inspection the causes have been eliminated completely . Using this product with unattended abnormalities could result in not only damage to the devices, but also unexpected accidents. Have specialists (or people who have sufficiently acquired skills) perform maintenance and inspection under instructions by management supervisors. -
Page 12: Advance Preparation
4. Advance preparation HBV-609 Technical documentation 4. Advance preparation Original notice - U1.4... - Page 13 Items to be prepared by customers HBV-609 Technical documentation 4. Advance preparation Configuration example AC power supply Controller, such as PLC Sensor Breaker Safety circuit 24V DC power supply unit HBV-609 ■ As for the sensor input, and input/output signals of driver cards, adopt the number of inputs/outputs based on operation. ■ The safety circuit includes the emergency stop equipment and magnet contactor.
- Page 14 Items to be prepared by customers HBV-609 Technical documentation 4. Advance preparation 〈Available wire diameter for driver card connectors〉 ⑤ Wiring materials Necessary for wiring of power and Driver card signal cables, branch connectors, HBV-609 Connector driver cards, controllers, such as 2.0〜2.5m㎡（AWG：14〜12） Power connector sensors or PLCs, and power supply. 0.08〜0.5m㎡（AWG：28〜20）...
- Page 15 Emergency stop equipment HBV-609 Technical documentation 4. Advance preparation ⑩ Emergency stop This Product does not include the emergency stop device, equipment which should be prepared and installed by the customer. Emergency stop equipment To this product AC power supply 24V DC power supply unit Safety circuit Breaker Checking the Regarding the facilities where this product is incorporated, check that a circuit breaker ⑩-1 breaker...
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Page 16: Check Product
5. Check Product HBV-609 Technical documentation 5. Check Product Original notice - U1.4... - Page 17 Checking the model HBV-609 Technical documentation 5. Check Product Checking the model Unpack the Product and check if the Product model number matches to the one you ordered. Port Port MOTOR MOTOR HBV-609F OUT B OUT A SPEED SPEED TIMER INPUT B SET A SET B INPUT A DIR/RST Model description sample HBV−609F Input and output signals ...
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Page 18: Installation/Wiring
6. Installation/Wiring HBV-609 Technical documentation 6. Installation/Wiring Original notice - U1.4... -
Page 19: Preparation To Install Driver Cards
Mounting driver cards HBV-609 Technical documentation 6. Installation/Wiring 6-1. Preparation to install Hole processing on frames and control panel driver cards Perform mounting processing on the frames and control panel by reference to the mounting holes for driver cards. ■ Mount driver cards on a flat surface where heat can be released easily. ■ Prevent chips generated during processing from entering driver cards. 31.5 ±20 Port... -
Page 20: Function List
HBV-609 Function list and Wiring HBV-609 Technical documentation 6. Installation/Wiring 6-3. HBV-609 Function list CN201 MOTOR B Port Port CN101 MOTOR A MOTOR MOTOR HBV-609F□ OUT B OUT A SPEED SPEED TIMER SET A SET B INPUT B INPUT A DIR/RST SW3 SW4 SW5 Dip Switch Default Error reset / transfer direction (DIR) Transfer direction (DIR) P.31 Error recovery Automatic recovery... -
Page 21: Led Indication
HBV-609 Function list and Wiring HBV-609 Technical documentation 6. Installation/Wiring MDR speed setting Rotary Switch SW3、SW4 Speed of individual MDR is set by rotary switch SW 3 (Motor A) and SW 4 (Motor B) ■ Speed of MDR should be individually set. Specified speed PM605VE PM500VE PM605VE PM500VE PM500VE PM605VE... -
Page 22: Connector Details
HBV-609 Function list and Wiring HBV-609 Technical documentation 6. Installation/Wiring 6-5. SW1 SW2 CN201 HBV-609 connector details CN402 CN302 MOTOR B CN101 Port Port CN401 MOTOR A CN301 MOTOR MOTOR HBV-609F□ OUT B OUT A SPEED SPEED TIMER SET A SET B INPUT B INPUT A DIR/RST SW3 SW4 Power connector ： CN1 Function ＋24V Sensor connector Function ：... - Page 23 Wiring for HBV-609 HBV-609 Technical documentation 6. Installation/Wiring 6-6. Wiring for HBV-609 Wiring for HBV-609 Wire 24V and 0V to CN 1 (2 poles) Power connector Power connector （CN1） （CN1） Do not wire multiple power lines to one pole. ■ Failure to follow this could exceed the connector capacity resulting in electrical shock, short circuit or damage.
- Page 24 Wiring for HBV-609 HBV-609 Technical documentation 6. Installation/Wiring Sensor Use 0V in common when using multiple power supply. Driver card It will unable to communicate between driver cards. Communication cable CN201 MOTOR B Communication Communication Port Port CN101 cable cable MOTOR A Sensor MOTOR MOTOR HBV-609F Sensor connector connector OUT B ※ OUT A Control SPEED SPEED TIMER...
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Page 25: Control/Operation
7. Control/Operation HBV-609 Technical documentation 7. Control/Operation Original notice - U1.4... -
Page 26: Zpa Mode Settings
ZPA mode settings HBV-609 Technical documentation 7. Control/Operation 7-1. ZPA mode settings Singulated release Mode Singulated release Mode Transfers product from upstream one by one to Transfer direction 1 2 3 4 5 6 7 8 downstream, when the adjacent downstream SW1#4 EMPTY STOP STOP zone is empty. （OFF） Set the SW1 #4 (ZPA mode) to OFF. (Default setting) sensor Card with no communication cable... -
Page 27: Transfer Direction Setting
HBV-609 settings HBV-609 Technical documentation 7. Control/Operation 7-2. Transfer direction setting Transfer direction setting ・The turning direction is determined by a combination of SW1#5 (Motor A), SW1#6 (Motor B) and CN4#1. ※1 ※1 Signal input to CN4#1 is valid when SW1#1 is OFF. 1 2 3 4 5 6 7 8 SW1#1 SW1#5 SW1#6... -
Page 28: Forcible Run
HBV-609 settings HBV-609 Technical documentation 7. Control/Operation 7-3. Forcible RUN Forcible RUN Forcible RUN command to Motor A is validated by signal input to CN4 #2, when SW2 #3 is set to ON. ・ Forcible RUN command to Motor B is validated by signal input to CN 4 #3, when SW2 #4 is set to ON. ・... -
Page 29: Ready To Receive
HBV-609 settings HBV-609 Technical documentation 7. Control/Operation 7-5. Ready to Receive Ready to Receive Product is discharged by injecting signal to CN4 #2 while sensor A is blocked, when ・ Motor A is in end of downstream zones and when SW2 #3 is set to OFF. Product is discharged by injecting signal to CN4 #3 while sensor B is blocked, when ・... -
Page 30: Timer Settings
HBV-609 settings HBV-609 Technical documentation 7. Control/Operation 7-9. Timer settings Timer settings Adjusting the preset time for product pull from upstream or discharge from the ・ present zone to downstream, ensures smooth and trouble free product transfer. SW 5 rotary switch allows the setting for sensor timer, RUN hold timer and JAM ■... -
Page 31: Error Output
HBV-609 Error output HBV-609 Technical documentation 7. Control/Operation 7-10. HBV-609 Error output Error output Error signal is discharged from CN4 #4 when MDR or transfer motion has abnormality. (error signal is discharged on abnormal) ・ SW1 #8 ON: Different pulse based on type of error is discharged when error arises. 1 2 3 4 5 6 7 8 ・... -
Page 32: Transfer Example /Time Chart
Transfer example / Time chart HBV-609 Technical documentation 7. Control/Operation 7-12. Transfer example / Time chart Transfer example / Time chart Transfer direction Transfer example Zone ④ Zone ③ Zone ② Zone ① Upstream zone Sensor Communication cable Signals are transmitted through communication cable ⇒ MDR B runs by the sensor timer. Sensor in the zone ① is blocked. MDR A in the zone ②... -
Page 33: Signal Handover Between Hbv-609 And Plc
Signal handover between HBV-609 and PLC HBV-609 Technical documentation 7. Control/Operation 7-13. Signal handover between HBV-609 and PLC Signal handover between HBV-609 and PLC In case of upstream Described below is the flow from the time when product arrives at PH-A (sensor in PLC end zone controlled zone) until the time when product reaches to zone ①. Transfer from PLC controlled zone to upstream end of HBV-609 controlled zone is done in singulated ZPA mode. - Page 34 Signal handover between HBV-609 and PLC HBV-609 Technical documentation 7. Control/Operation In case of downstream Described below is the flow from the time when product 5 arrives at zone ④, until the time end zone product 5 blocks PH-B (sensor in PLC controlled zone) Transfer to PLC controlled zone from downstream end of HBV-609 controlled zone is done in singulated ZPA mode.
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Page 35: Host Control Mode
Host control mode HBV-609 Technical documentation 7. Control/Operation 7-14. Host control mode Host control mode MDR starts and stops by the command signal from host control, without using ZPA logic embedded in the card. Motor A Motor B HBV-609 B sensor : CN4#6 ※1 Motor B RUN/STOP : CN4#3 A sensor : CN4#5 ※2 Motor A RUN/STOP : CN4#2... - Page 36 8. Maintenance HBV-609 Technical documentation 8. Maintenance Original notice - U1.4...
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Page 37: Error Indication
HBV-609 Error indication HBV-609 Technical documentation 8. Maintenance 8-1. HBV-609 Error indication Error indication It is available to check the driver card status from LED indication. Refer to 8-2. Error details and error reset to recovery the error. STS A MOT A STS B MOT B Port Port Motor Motor... -
Page 38: Error Details And Error Reset
HBV-609 Error details and error reset HBV-609 Technical documentation 8. Maintenance 8-2. HBV-609 Error details and error reset Error details and If an error signal is reset with CN4#2 and #3 which these switches is turned OFF to error reset ■ ON, MDR is immediately activated. When the power supply voltage is dropped to 8.5 V or less, an operation when ■... -
Page 39: Error Time Chart
HBV-609 Error time chart HBV-609 Technical documentation 8. Maintenance 8-3. ・Refer to the page for error conditions, recovery conditions, LED indicaton and pulse signals. Error time chart ・External reset signal means forcible RUN, forcible STOP and error reset input signal. Low voltage error c i t Stop Stop Driver... - Page 40 HBV-609 Error time chart HBV-609 Technical documentation 8. Maintenance Thermal overload c i t error Stop Stop Unusual temp Unusual temp Thermal Thermal Recovery temp Recovery temp 1.0sec External 0.3sec 0.3sec reset signal Error Abnormal Error Abnormal 1.0sec 1.0sec output output Normal Normal （green） （green） （red） （red）...
- Page 41 HBV-609 Error time chart HBV-609 Technical documentation 8. Maintenance JAM error Present zone sensor Present zone ON ⇒ OFF Stop Present zone Sensor Downstream zone Sensor Error Discharges output （JAM timer preset time） （green） Blinks 1Hz （orange） Downstream zone sensor OFF ⇒ ON Present zone Stop Present zone Sensor Downstream zone Sensor Error...
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Page 42: Specifications
Specifications HBV-609 Technical documentation Specifications Original notice - U1.4... -
Page 43: Product Specifications
Specifications HBV-609 Technical documentation Specifications Product specifications Model number HBV-609 Power voltage 24V DC±10% Rated voltage 24V DC Static current 0.06A Starting current 4A per motor Peak current 20A(1msec) Time from Run to motor rotation 5 ms Initialisation time from circuit board 24V power supply PNP (NPN) transistor open collector output Outputs... - Page 44 Specifications HBV-609 Technical documentation Specifications Speed settings and PM500VE-17m/min Characteristics Speed(m/min) Tangential force （ N） Current （A） No loads Rating Rating Start No loads Rating Start 17.4 17.4 101.1 PM500VE 15.9 15.9 106.4 14.5 14.5 111.7 13.0 13.0 114.5 11.6 11.6 115.2 10.1 10.1 115.5...
- Page 45 Specifications HBV-609 Technical documentation Speed settings and PM500VE-60m/min Characteristics Speed(m/min) Tangential force （ N） Current （A） No loads Rating Rating Start No loads Rating Start PM500VE 61.7 61.5 32.3 56.6 56.6 34.0 51.4 51.4 35.7 46.3 46.3 36.6 41.1 41.2 36.8 36.0 36.0 36.9 30.9...
- Page 46 Specifications HBV-609 Technical documentation Specifications PM605VE-17m/min Speed settings and Speed(m/min) Tangential force （ N） Current （A） Characteristics No loads Rating Rating Start No loads Rating Start 21.0 21.0 83.5 PM605VE 19.3 19.3 88.0 17.5 17.5 92.3 15.8 15.8 94.8 14.0 14.0 95.3 274.1 12.3 12.3...
- Page 47 Specifications HBV-609 Technical documentation Speed settings and PM605VE-60m/min Characteristics Speed(m/min) Tangential force （ N） Current （A） No loads Rating Rating Start No loads Rating Start PM605VE 74.7 74.7 26.7 68.5 68.5 28.1 62.2 62.2 29.5 56.0 56.0 30.3 49.8 49.8 30.4 87.6 43.6 43.6 30.5...
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Page 48: Incorporation Declaration
• Machinery Directive 2006/42/EC • European EMC Directive 2014/30/EC • European RoHS Directive 2011/65/EU ITOH DENKI EUROPE SAS, undertakes to forward, following a duly motivated request from the national authorities, the relevant information concerning the quasi-machine. Saint Pierre en Faucigny, 12 October 2020 T. - Page 49 Technology for tomorrow ITOH DENKI 490 Av. des Jourdies - P.A.E. les Jourdies 74800 St Pierre en Faucigny - France ■ ■ ■ Amsterdam Tech Center www.itoh-denki.com Original notice - U1.4...
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