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Proper use guidelines
Cumulative trauma disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional
use and low-volume applications. A wide selection of powered application equipment is available for extended-use production operations.
The Ergocrimp hand tool is a commercial-grade tool. Product crimped with this tool meets the wire barrel crimp height requirement for hand
tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification.
© 2023 TE Connectivity Ltd. family of companies.
All Rights Reserved.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
Ergocrimp Commercial Die Assembly
PN 1-1105652-8
Figure 1: Ergocrimp Commercial Die Assembly 1-1105652-8
Die set 1-1105652-8
1
Ergocrimp Frame 539635-1
2
Ratchet adjustment wheel
3
Die-retaining screws
4
PRODUCT INFORMATION 1-800-522-6752
408-35355
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
12 OCT 2023 Rev A
1 of 6
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Summary of Contents for TE Connectivity 1-1105652-8
- Page 1 1 of 6 For latest revision and Regional Customer Service, All Rights Reserved. visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
- Page 2 408-35355 1. Introduction ERGOCRIMP crimp Commercial Hand Tool Assembly 1-1105652-8 for the HSS industrial power connectors is the tool and die set shown in Figure 1. The tool consists of the ERGOCRIMP Crimp Frame Assembly 539635-1 (instruction sheet 408-35143) and the die assembly listed in Figure 1. This tool is used to crimp the connector part numbers listed in Table 1.
- Page 3 408-35355 4. Removing the die set. 1. Close the tool handles until the ratchet releases. 2. Remove the two die-retaining screws. 3. Slide the dies out of the tool jaws. NOTE The ratchet release has detents with audible clicks as the handles are closed. The ratchet releases on the sixth click. 5.
- Page 4 Crimp height inspection is performed using a micrometer with a modified anvil, commonly referred to as a crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed information on obtaining and using crimp-height comparators can be found in instruction sheet 408-7424.
- Page 5 408-35355 7. Adjusting the ratchet The ratchet is preset before shipment. Verify the crimp height using a micrometer or caliper. Use and wear can cause the tool to go out of adjustment. Inspect the crimp height and adjust the ratchet, if necessary, on a regular basis.
- Page 6 408-35355 8. Maintenance and inspection 8.1. Maintenance Remove dust, moisture, and other contaminants with a clean, soft brush or soft, lint-free cloth. Do not use objects that could damage the dies or tool. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the dies.
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