TE Connectivity SGI2.0 Operation Manual

TE Connectivity SGI2.0 Operation Manual

Hand tool

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Operation Manual
Hand tool SGI2.0
Customer Manual: 2361178-2 en (original language)

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Summary of Contents for TE Connectivity SGI2.0

  • Page 1 Operation Manual Hand tool SGI2.0 Customer Manual: 2361178-2 en (original language)
  • Page 2: Table Of Contents

    Hand tool SGI2.0 1 Contents Contents ........................1 General information ....................2 Copyrights, industrial property rights...................... 2 Introduction ............................. 2 Using the operation manual ..................3 Abbreviations used ..........................3 General safety instructions ..................4 Intended use ............................4 Improper use ............................5 Reasonably foreseeable misuse ......................
  • Page 3: General Information

    It may not be reproduced or given to third parties without its consent.  This manual is exclusively meant for the carrier of the Hand tool for SGI2.0 (in further course called “Hand tool”) and its personnel for internal use only.
  • Page 4: Using The Operation Manual

    Read these instructions completely, especially section 4 „General safety instructions”, before working with the Hand tool.  TE Connectivity Ltd. decline to accept any liability for damages that are incurred due to the fact that the instructions in the operation manual have been disregarded. ...
  • Page 5: General Safety Instructions

    Hand tool SGI2.0 4 General safety instructions The SGI2.0 Hand tool may only be set up and operated in Perfect Technical conditions, observing all the Safety regulations and considering any possible risk. Before the use of the too into operation, it is always important to check whether if the tool functioning cor- rectly.
  • Page 6: Improper Use

    Hand tool SGI2.0 4.2 Improper use Any use of the Hand tool other than described in section 4.1“Intended use” is considered as improper. 4.3 Reasonably foreseeable misuse Any attempt to use this hand tool with other than the specified connectors is considered as a reasonable foreseeable misuse.
  • Page 7 Hand tool SGI2.0 The signal words have the following meaning: Signal word Application Indicates an imminently hazardous situation which, if not avoided, will certainly result in serious injury or even death. Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or even death.
  • Page 8: Adhere To The Following Instructions

    For environmentally friendly disposal please observe the notes in section 9 ”Disposal”. 4.7 Obligations of the operator The operator of the TE Connectivity Ltd. products is bound to provide for personnel training on a regular basis regarding the following subjects: ...
  • Page 9: Scope Of Delivery

    Hand tool SGI2.0 5 Scope of delivery The scope of delivery includes following parts:  1 Hand tool for SGI2.0  1 operating manual 8/ 20 Operation Manual 2361178-2...
  • Page 10: Product Description

    The hand tool has been designed to apply connectors according to the TE specification 114-106266 with wires using Insulation Displacement Technique. It is only permitted to use the Hand tool for SGI2.0 only for repair proposes or preparation of samples. Do not use it for serial production.
  • Page 11: Purpose Of Use

    Hand tool SGI2.0 6.2 Purpose of Use Following Part numbers according to TE specification are used (Fig.2): Keying Color Position Part No. 2-2232979-0 1-2232979-9 1-2232979-8 1-2232979-7 Natural 1-2232979-6 1-2232979-5 1-2232979-4 1-2232979-3 1-2232979-2 3-2232979-0 2-2232979-9 2-2232979-8 2-2232979-7 Natural 2-2232979-6 2-2232979-5 2-2232979-4...
  • Page 12: Operation

    Hand tool SGI2.0 7 Operation To setup this Hand tool is necessary to follow the following steps: 7.1 Steps in Operation 1. Assembly Tools  1.1 As shown in Figure-3 below, takes out the Base from the Case and lock the Rod on the Base.
  • Page 13 Hand tool SGI2.0 2. Check Tools  2.1 Toggle around the positioner and verify it is moving.  2.2. Pull and push the slider and verify it is moving.  2.3. Repetitive press the handle and check whether the action is ‘’ smooth’’.
  • Page 14 Hand tool SGI2.0 3. Loading the Connectors  3.1 Move the positioner to one side.  3.2. Push the slider back.  3.3. Loading the connector paying attention to its direction.  3.4. Release the slider. Fig.5 13/ 20 Operation Manual...
  • Page 15 Hand tool SGI2.0 4. Terminating the wire  4.1 Put the correct wire into the connector.  4.2. Press the handle. Release the handle after stuffer reach its stop position, termination is com- pleted.  4.3. Keep the handle loosen, move the positioner of one place, ensure another empty terminal is facing the recess.
  • Page 16: Replace The Connector Slot

    Hand tool SGI2.0 7.2 Replace the Connector Slot When is necessary to change another connector keying, please follow the steps listed below, to replace the connector slot, which should match the connector keying that you want to terminate:  1. Find the M3 flat head screw at the positioner side (see figure 1), remove the screw with a 2mm hexagonal wrench (be careful at the small part) (see figure 2).
  • Page 17: Maintenance

    Apply a coating of light mechanical oil to the joints 8.2 Periodic Maintenance  Depending on the degree of utilization an inspection of the Hand tool for SGI2.0 should be done by qualified personnel.  Apply a coating of light mechanical oil to the joints at regular intervals and protect them against con- taminants.
  • Page 18: Disposal

    Hand tool SGI2.0 9 Disposal Careless disposal of the applicator lead to pollution of the environment. In case of disposal, please send the hand tool back to the address specified in section Error! Reference source not found. “Error! Reference source not found.”.
  • Page 19: Appendix

    Hand tool SGI2.0 10 Appendix 10.1 Package Contents 18/ 20 Operation Manual 2361178-2...
  • Page 20: Contact Information

    Hand tool SGI2.0 10.2 Contact information Tyco Electronics AMP Italia S.r.l. a TE Connectivity Ltd. Company Corso Fratelli Cervi 15 10093 Collegno (TO) Phone +39 011 4012 111 +39 011 4031 116 19/ 20 Operation Manual 2361178-2...
  • Page 21 +39 011 4031 116 www.te.com Tyco Electronics AMP Italia S.r.l. certified according to: ISO 9001 – ISO/TS 16949 ISO 14001 – OHSAS 18001 © 2017 Tyco Electronics AMP Italia S.r.l., a TE Connectivity Ltd. company. All rights reserved. 20/ 20 Operation Manual 2361178-2...

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