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TE Connectivity TERMI-POINT 59865-1 Customer's Manual

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Chipsmall Limited consists of a professional team with an average of over 10 year of expertise in the distribution
of electronic components. Based in Hongkong, we have already established firm and mutual-benefit business
relationships with customers from,Europe,America and south Asia,supplying obsolete and hard-to-find components
to meet their specific needs.
With the principle of "Quality Parts,Customers Priority,Honest Operation,and Considerate Service",our business
mainly focus on the distribution of electronic components. Line cards we deal with include
Microchip,ALPS,ROHM,Xilinx,Pulse,ON,Everlight and Freescale. Main products comprise
IC,Modules,Potentiometer,IC Socket,Relay,Connector.Our parts cover such applications as commercial,industrial,
and automotives areas.
We are looking forward to setting up business relationship with you and hope to provide you with the best service
and solution. Let us make a better world for our industry!
Contact us
Tel: +86-755-8981 8866 Fax: +86-755-8427 6832
Email & Skype: info@chipsmall.com Web: www.chipsmall.com
Address: A1208, Overseas Decoration Building, #122 Zhenhua RD., Futian, Shenzhen, China
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Summary of Contents for TE Connectivity TERMI-POINT 59865-1

  • Page 1 Chipsmall Limited consists of a professional team with an average of over 10 year of expertise in the distribution of electronic components. Based in Hongkong, we have already established firm and mutual-benefit business relationships with customers from,Europe,America and south Asia,supplying obsolete and hard-to-find components to meet their specific needs.

  • Page 2: Table Of Contents

    Customer Manual TERMI-POINT* Air Tools 409-2908 59865-1, -2, -3, -7 and 59928-1, -2, -3, -7 21 SEP 11 Rev A SAFETY PRECAUTIONS READ THIS FIRST ! ......2 1.
  • Page 3 409-2908 DANGER STOP SAFETY PRECAUTIONS AVOID INJURY Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment.
  • Page 4 409-2908 Read this manual thoroughly before operating the machine. The performance of this machine will depend largely upon the intelligent use of the information contained in this manual. When reading this manual, pay particular attention to DANGER, CAUTION and NOTE statements. Denotes an imminent hazard which may result in moderate or severe injury.
  • Page 5 409-2908 Measurements are in metric units [followed by U.S. customary units in brackets]. Illustrations are for identification only and NOTE are not drawn to scale. The unit should ONLY be operated by trained personnel. DANGER STOP If not using quick-disconnect fittings to connect the tool to the air supply, provide operators other means to easily DANGER disconnect the tool from the air supply.

  • Page 6: Introduction

    All illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. If the information does not agree with the tool or product being used, contact your local TE Connectivity Representative or contact the Tooling Assistance Center number. 2. DESCRIPTION Termi-Point air tools, with interchangeable mandrels as listed in the tool and clip selection figures, (see Figures 2 through 16), are used to terminate TE rectangular posts with Termi-Point clips.

  • Page 7: Tool Specifications

    409-2908 2.1. Tool Specifications The following specifications are applicable for all tools: Air Supply Pressure - 551.6 kPa [80 psi] (min) to 655 kPa [95 psi] (max) Tool Weight - Approximately .9 kg [2 lb.], including mandrel, fully loaded reel, and air line Air Volume Required - 82 cu cm [5 cu in.] per cycle Noise Level - <86dBa Vibration - <2.5m...
  • Page 8 409-2908 PNEUMATIC TOOLS 59865-2 and 59865-7 FOR POST SIZE .031 X .062 SYSTEM CLIP NUMBER (2800 PER REEL) WIRE SIZE INSULATION MANDREL AND MANDREL (7-Stranded DIAMETER CLIP COLOR TIN-NICKEL NUMBER TIN PLATED GOLD PLATED or Solid) RANGE CODE PLATED 0.99-1.24 [.039-.049] 69659-7 1.14-1.50 [.045-.059] 69659-1...
  • Page 9 409-2908 MANUAL SERVICE TOOL 69526-2 FOR POST SIZE .031 X .062 SYSTEM CLIP NUMBER (1000 PER REEL) WIRE SIZE INSULATION MANDREL AND MANDREL (7-Stranded DIAMETER CLIP COLOR TIN-NICKEL NUMBER TIN PLATED GOLD PLATED or Solid) RANGE CODE PLATED 0.99-1.14 [.039-.045] 69551-8 6-330495-1 6-330495-2...
  • Page 10 409-2908 PNEUMATIC TOOS 59865-1, 59928-1, 58118-1, AND 58119-1 FOR POST SIZE .022 X .036 SYSTEM CLIP NUMBER (2500 PER REEL) WIRE SIZE INSULATION MANDREL MANDREL (7-Stranded DIAMETER INSERT TIN-NICKEL COLOR CODE TIN PLATED GOLD PLATED or Solid) RANGE NUMBER PLATED 59998-1 Black 0.46-0.74 [.018-.029]...

  • Page 11: Termi-Point Component Color Code Data

    409-2908 PNEUMATIC TOOLS 59865-3 AND 59928-3 FOR POST SIZE .031 X .093 SYSTEM WIRE SIZE INSULATION CLIP NUMBER (1000 PER REEL) MANDREL MANDREL AND CLIP (7-Stranded or DIAMETER NUMBER COLOR CODE UNPLATED ELECTRO-TIN PLATED Solid) RANGE 0.91-1.65 [.036-.065] 311079-1 2-330854-3 2-330854-6 Yellow 0.86-1.65 [.034-.065]...

  • Page 12: References

    409-2908 Typical Clip 330495-[ ] Clip Identification Color Code Series Only Label (.031 x .062 in.) Air Tool Mandrel (.031 x .062 in.) Mandrel for Air Tool 59865-[ ] Color Code Color .031 x .062 in. 59928-[ ] Clips Only Manual Tool Part Number Color Code...

  • Page 13: Removal Of Mandrel

    409-2908 Hold-Down Top Cover Adjustment Holding Screws Screw and Top Cover Locking Nut Wire Funnel Post Pickups Stripping Ears Mandrel Tooling Foot Wire Funnel Mandrel Lever Holding Screw Screws Trigger Figure 19 6.2. Removal of Mandrel 1. Disconnect tool from factory air supply. 2.

  • Page 14: Tool Loading

    409-2908 4. Squeeze trigger firmly to initiate a termination cycle. Hold trigger approximately one second before releasing trigger. Practice to achieve smooth trigger control and to overcome tendency to flinch. Note that termination cycle is completed each time trigger is squeezed. 5.

  • Page 15: Clip Positioning Adjustment

    409-2908 Clip Train-Visible Clip Guide Anvil Through Open Area (Right Side of Tool) Push Rod in Forward (Cycled Position-Hold) Tip of Rear Catch-Visible Behind First Clip Insert Scribe Between Clips and Pull Clips Until First Clip Passes Over Rear Catch Figure 21 8.

  • Page 16: General Operating Procedure

    409-2908 6.6. General Operating Procedure 1. Set clip positioner for setting required for desired clip level. See Figure 22. Ensure that positioner dial is engaged in detent with selected letter at top of dial. NOTE 2. Pull wire funnel lever to pull wire funnel back: do not release lever. 3.
  • Page 17 409-2908 Wire Positioned to the Left Do Not Rotate or Twist Tool Wire Positioned to the Right E nd of Clip Push Rod Position Tool So Mandrel and Post Post are in Alignment Mandrel Figure 24 7. Inspect termination. A properly terminated post should appear as shown in Figures 25 and 26. For operator’s quality check procedure, refer to Instruction Sheet 408-2019.

  • Page 18: Tool Unloading

    409-2908 Cover Plate Insulation Strippings Removed Thru Handle Figure 27 6.7. Tool Unloading 1. Break clip train at a convenient point between tool top cover and reel bracket. Clips now in clip train feeding into tool, if not used in operation, will be lost in unloading. CAUTION 2.

  • Page 19: Maintenance And Adjustments

    409-2908 8. MAINTENANCE AND ADJUSTMENTS 8.1. Troubleshooting TERMI-POINT air tools are thoroughly tested before they are shipped and should be in good operating condition when received by the customer. When a tool does not function properly or requires adjustment, refer to the following troubleshooting chart in and subsequent paragraphs to locate and correct troubles and/or to perform required adjustments.
  • Page 20 409-2908 6.1. 8.4. 8.11 8.10 Rev A 19 of 32...

  • Page 21: General Disassembly Procedure

    409-2908 8.2. General Disassembly Procedure The following steps are common to most of the tool maintenance procedures given in the paragraphs to follow. Perform the following steps, as specified in each maintenance procedure, to prepare the tool for repair and/or part replacement: 1.

  • Page 22: Push Rod Replacement

    409-2908 Complete step 9 before connecting tool to factory air. NOTE 9. Refer to Paragraph 8.3 and follow general reassembly procedure. 8.5. Push Rod Replacement 1. Disconnect tool from factory air. 2. Remove four screws (Item 85) holding top cover (Item 51) to tool. Slide front of top cover to right from under pin (Item 39) in lever linkage (Item 38) to release top cover assembly from tool.

  • Page 23: Hold-Down Adjustment

    409-2908 To Remove Jammed Clips Rear of Clip Guide Anvil Clip Guide Anvil Figure 29 8.7. Hold-Down Adjustment A socket setscrew (Item 77), with hex nut (Item 76), through hold-down (Item 75) is used to adjust the push rod hold-down clearance. See Figure 30. This adjustment controls the stripping action provided when the push rod forces the clip over the mandrel.

  • Page 24: Post Pickups Replacement

    409-2908 5. Carefully insert replacement clip guide anvil into tool, align hole with screw hole, and replace and tighten screw. Front and rear catches are pushed up against clip guide anvil by front and rear catch springs. After holding screw is NOTE started, hold tail of clip guide anvil down to keep part in alignment with mandrel.

  • Page 25: Wire Funnel Replacement

    409-2908 3. Perform all steps of general reassembly procedure (Paragraph 8.3) to reassemble tool. 8.13. Wire Funnel Replacement 1. Disconnect tool from factory air supply. 2. Remove four screws holding top cover to tool. Slide front of top cover to right from under wire funnel lever pin to release top cover assembly from tool.

  • Page 26: Parts Lists

    409-2908 Parts List for Figure 32 - Pneumatic Tool Assembly 59865-1, -2, -3, and -7 (Cont’d) Rev A 25 of 32...

This manual is also suitable for:

Termi-point 59865-2Termi-point 59865-3Termi-point 59865-7Termi-point 59928-1Termi-point 59928-2Termi-point 59928-3 ... Show all

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