Pottinger NOVACAT H 9500 Original Operating Instructions
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Pottinger NOVACAT H 9500 Original Operating Instructions

Pottinger NOVACAT H 9500 Original Operating Instructions

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Original operating instructions
Mower combination
NOVACAT H 9500
3836
Chassis no.: +..00001
3836.en-US.80Z.1

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  • Page 1 Original operating instructions Mower combination NOVACAT H 9500 3836 Chassis no.: +..00001 3836.en-US.80Z.1...
  • Page 2 Spare parts lists are available exclusively via MyPÖTTINGER. • Individual information, such as operating instructions and maintenance information for your machines, is available on MyPÖTTINGER in “My Machines” at any time after regis- tration. Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 3 The operating instructions are part of the machine, therefore hand them over to the new own- er when passing on the machine. Train the new owner, and refer the owner to the aforemen- tioned instructions. Your PÖTTINGER service team wishes you much success. Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 4 Text sections marked in this way contain information on the topic of environmental protec- tion. Directional information Directional information (such as left, right, front, rear) is given based on the normal “working direction of travel” of the machine. Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 5 Figures may contain additional inserted symbols, arrows and other lines that are used to im- prove the comprehensibility of the image content, or are intended to draw attention to a spe- cific area of the image. Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 6 PÖTTINGER. If you have not received this email, please contact your local dealer. Your dealer can fill out the delivery declaration online. Austria PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 7 Change index Date Index Reason for change Changed chapter Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 8: Table Of Contents

    Hydraulic system....................... Transport position......................Mower discs and mower blades..................BASIC CONTROL terminal....................Safety and environment Safety instructions......................Qualification of the personnel.................... Performing maintenance work..................Organizational measures....................Ensuring operational safety....................Special dangers........................ Operational danger zone....................Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 9 Hydraulic relief setting....................Disc mower cutter bar position..................Swath former (option)....................Starting work........................Turning maneuvers on a slope..................Reversing.......................... Establishing the working position from the transport position........Mowing........................Collision protection triggering / resetting..............Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 10 Checking / correcting the mower input gearbox oil level..........113 Checking / correcting the cutter bar input gearbox oil level......... 115 Checking / filling up the cutter bar oil level..............117 After each season (winter storage)................... 119 10 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 11 USA adapter suggestion....................135 Hydraulics......................... 139 Hydraulic diagram......................139 Supplement to the USA / CANADA operating instructions USA / CANADA English warning signs................141 CANADA French warning signs..................146 Safely towing loads......................152 Original operating instructions NOVACAT H 9500 | 11 3836.en-US.80Z.1...

  • Page 12: Crane Loading

    If necessary, fastening material for the transport lock on the vehicle. Symbolic illustration • 1: Attachment points for lifting gear • For correct positioning, also see the sticker The attachment points are marked by the following sticker. 12 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 13 Lift the machine horizontally from the loading area, and park it on a level and stable sur- face. ► Remove lifting gear. Load the machine by crane: Carry out the process in reverse order. Original operating instructions NOVACAT H 9500 | 13 3836.en-US.80Z.1...

  • Page 14: Screw Tightening Torques Factory Standard

    169.64 lbf-ft 18209.61 lbf 236.02 lbf-ft 25853.15 lbf M 20 x 1.5 339.28 lbf-ft 30124,54 lbf 479.41 lbf-ft 42489.09 lbf M 24 x 2 575.3 lbf-ft 42264.28 lbf 803.94 lbf-ft 59574.65 lbf 14 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 15: Design And Function

    (option) more distance between the knives and the ground. Swath former / swath Can be retrofitted for the formation of higher / narrower discs, without figure (op- swaths without conditioning. tion) Original operating instructions NOVACAT H 9500 | 15 3836.en-US.80Z.1...

  • Page 16: Included Accessories

    When closing the box, make sure that the cover is not tilted, the seal is inserted and the cover is completely closed. We recommend maintaining the cover thread and the seal of the operating instructions box with a little silicone grease or Vaseline. 16 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 17: Retrofit Program

    Design and function Retrofit program The retrofit program of PÖTTINGER Landtechnik GmbH offers a wide range of retrofit op- tions. Your service dealer will be pleased to provide you with further information. Original operating instructions NOVACAT H 9500 | 17 3836.en-US.80Z.1...

  • Page 18: At A Glance

    The following data can be read on the type plate, depending on the machine type and de- sign. Data Data Chassis number Year of manufacture Model Model year Vehicle identification number Axle loads per axle Type Drawbar load Serial number Permissible total weight 18 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 19 At a glance Data Data Base weight Original operating instructions NOVACAT H 9500 | 19 3836.en-US.80Z.1...

  • Page 20: Description

    Description Declaration of conformity 20 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 21: Intended Use

    Transport of people or animals on the machine. • Immersion in liquids during transport, operation or storage of the machine. • Working on roads, paths, and other surfaces consisting mainly or partially of stone, sand or asphalt. Original operating instructions NOVACAT H 9500 | 21 3836.en-US.80Z.1...

  • Page 22: Technical Data

    1x 7-pole plug according to DIN ISO 1724 (lighting) 1x 3-pole plug according to DIN ISO 9680 (control system) Noise emission Continuous sound pressure level 88.7 dB(A) [1] Cat. 3 = Ø 3 / width 3 22 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 23: Hydraulic System

    1x mower operation Double-acting hydraulic connection with float posi- tion, black 1x hydraulic headland management, Single-acting hydraulic connection with float posi- red (single lift option) tion, red Transport position Transport height Original operating instructions NOVACAT H 9500 | 23 3836.en-US.80Z.1...

  • Page 24: Mower Discs And Mower Blades

    (on each mower unit) must turn inward! Direction of rotation of mower blades The blade equipment used is shown on the sticker on the knife box. See "Included acces- sories" on page 16. 24 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 25: Basic Control Terminal

    Protection class IP65 Supply line fuse FKS flat fuse Mini 10 A built into the plug Connection cable 1x 3-pole plug for the power supply 1x 7-pole plug to the cable harness Original operating instructions NOVACAT H 9500 | 25 3836.en-US.80Z.1...

  • Page 26: Safety And Environment

    Such obligations may, for example, relate to the wearing of personal protective equipment or to traffic regulations. • Workshop equipment appropriate for the work is absolutely essential for carrying out testing, setting and repair work. 26 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 27: Ensuring Operational Safety

    Perform maintenance work as described in this manual completely and at the specified intervals, or have it performed at a specialist workshop. • Do not make any changes to the software on programmable control systems. Original operating instructions NOVACAT H 9500 | 27 3836.en-US.80Z.1...

  • Page 28: Special Dangers

    Oils, greases, solvents and cleaning agents can adversely affect health. ► Observe the applicable safety regulations for the respective product. ► Ensure sufficient ventilation. ► Use personal protective equipment such as protective clothing, protective gloves / safe- ty goggles. 28 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 29: Operational Danger Zone

    • Immediately before setting the combination in motion, the driver of the combination must ensure that the danger zone is free of people. • Exceptions: Original operating instructions NOVACAT H 9500 | 29 3836.en-US.80Z.1...

  • Page 30: Warning Signs

    The danger zone of the machine is inside the frame. DANGER Injuries due to slipping! ► Entering any protective devices is not permitted! Warning signs The positions and meanings of all warning signs used are shown below. 30 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 31 Shorten cardan shaft, see operating instruc- tions of the cardan shaft manufacturer Position of lubrication points 3, 4, 5 Never reach into the crushing danger zone as long as parts can move there. Original operating instructions NOVACAT H 9500 | 31 3836.en-US.80Z.1...
  • Page 32 Safety and environment Pos. Warning signs Meaning Read the operating instructions carefully before commissioning. Before maintenance work, remove and store the ignition key. Right boom and front mounting frame. 32 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 33 Hoist Left: Ball valve closed Right: Ball valve open Blade change 12, 13, Never reach into the crushing danger zone as long as parts can move there. Position of lubrication points Original operating instructions NOVACAT H 9500 | 33 3836.en-US.80Z.1...
  • Page 34 Left boom and front mounting frame. Pos. Warning signs Meaning 17, 20 Never reach into the crushing danger zone as long as parts can move there. 34 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 35 Always connect the cardan shafts of the mower units to the input gearbox so they are aligned with each other! Original operating instructions NOVACAT H 9500 | 35 3836.en-US.80Z.1...
  • Page 36 Right boom and rear mounting frame. Pos. Warning signs Meaning Never reach into the crushing danger zone as long as parts can move there. 29, 30, Position of lubrication points 31, 32, 33, 34 36 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 37 Meaning Hydraulic pressure accumulator - risk of explosion! The prescribed value is indi- cated by the punch holes of the sticker or by the labeling. Left boom and rear mounting frame. Original operating instructions NOVACAT H 9500 | 37 3836.en-US.80Z.1...

  • Page 38: Traffic Safety Equipment

    Standard lighting and warning sign Pos. Equipment Warning sign 3-chamber tail light LED On both sides of the machine 38 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 39 Red tail light / brake light Reflective red foil On both sides of the machine (pos. 5, 6, 7) Standard reflector Pos. Equipment Orange reflector On both sides of the machine Original operating instructions NOVACAT H 9500 | 39 3836.en-US.80Z.1...

  • Page 40: Safety Flap Operation

    Swinging the safety flap into unlocked position Implementation ► After attaching the machine to the tractor, swing the safety flap into unlocked position: ▷ Operate the handle (A) to swing the flap (B) down to the stop. 40 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 41: Handling Hazardous Substances

    In addition to the instructions in this manual, also observe generally applicable, statutory and other binding regulations on environmental protection. Fuel efficiency and soil protection Careful setting of the machine protects the machine/soil and saves fuel. Original operating instructions NOVACAT H 9500 | 41 3836.en-US.80Z.1...

  • Page 42: Disposal Of The Machine

    Damage to health due to manual, heavy lifting! ► Do not lift parts of the machine whose weight exceeds 55.12 lbs manually. ► Use a crane, forklift or the like to remove or disassemble these parts. 42 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 43: Basic Control Terminal

    The black double-acting tractor control unit is then used only to lift the right mow- er unit into headland position. • So that only the left mower unit can be lifted into headland position, a separate single-acting tractor control unit (red) is connected. Original operating instructions NOVACAT H 9500 | 43 3836.en-US.80Z.1...

  • Page 44: Flaps / Cover / Auxiliary Equipment

    Let the parking support engage in the top position through the spring-loaded bolt (B). If necessary, move the parking support up and down slightly to allow the bolt (B) to en- gage completely. Perform the same process on the right support leg. 44 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 45 If necessary, move the parking support up and down slightly to allow the bolt (B) to en- gage completely. Perform the same process on the right support leg. Make sure that both supports are set at the same height so that the machine can be parked horizontally. Original operating instructions NOVACAT H 9500 | 45 3836.en-US.80Z.1...

  • Page 46: Operation

    The specifications in the technical data of these operating instructions are to be compared with the corresponding specifications in the operating instructions for the trac- tor. • Make sure that any transport locks on the machine have been removed. 46 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 47: Tractor Ballasting

    (lbs) (T kg (lbs) (T Front axle load ≤ kg (lbs) V act V per kg (lbs) (T ≤ kg (lbs) (T Rear axle load ≤ kg (lbs) H act H per Original operating instructions NOVACAT H 9500 | 47 3836.en-US.80Z.1...

  • Page 48: Determining The Tractor Ballasting Through The Weighing Method

    See tractor operating instructions. Weighing the total weight ► Drive the tractor including machine in transport position and ballast weights onto the scale with front and rear axle. 48 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 49 ), taking into account the tire load capacity. See tractor operating instructions. H per ► Check if the technical data for the tires and rims is in accordance with the specifications of the tractor manufacturer. See tractor operating instructions. Original operating instructions NOVACAT H 9500 | 49 3836.en-US.80Z.1...

  • Page 50: Determining The Tractor Ballasting Through Calculation

    ► Double the permissible tire load capacity according to the tractor operating instructions or from the tire manufacturer documentation (two tires per axle) and enter it in the num- ber table. 50 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 51: Adjustment Of The Cardan Shaft To The Tractor

    Check the cardan shaft length in all operating positions to ensure that the required slide path is present and that the profile coverage is sufficient. Checking the slide path at the shortest operating position Original operating instructions NOVACAT H 9500 | 51 3836.en-US.80Z.1...
  • Page 52 3.94 inch. The protective shield on the tractor side and the protective cap on the machine side must overlap the cardan shaft guard cone by at least 1.97 inch. 52 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 53 ► In case of abnormalities, immediately switch off the PTO shaft on the tractor. Prerequisites • Machine completely attached to a suitable tractor and secured. • Tractor and machine parked on a level and stable surface in working position. Original operating instructions NOVACAT H 9500 | 53 3836.en-US.80Z.1...

  • Page 54: Coupling

    ► Direct people out of the danger zone around the power lift. ► Do not step between the tractor and the machine when operating the power lift via ex- ternal keys. 54 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 55: Attachment To The Tractor

    Tractor control units set to float position. Three-point linkage Implementation Set the rear power lift to position control. Drive the tractor up to just in front of the machine, stop, apply the parking brake. Original operating instructions NOVACAT H 9500 | 55 3836.en-US.80Z.1...
  • Page 56 10 Swing the safety flap on both sides of the machine down into unlocked position as shown. See "Safety flap operation" on page 40. The safety flap is only swung into locked position when the machine is to be removed from the tractor! 56 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 57: Assembling The Basic Control Terminal

    12 If work is subsequently being done with the machine, adjust the cutting height and relief as needed, if not already done. See "Disc mower cutter bar position" on page 68.See "Hydraulic relief setting" on page 66. Assembling the BASIC CONTROL terminal Fig.: Cable shown shortened! Original operating instructions NOVACAT H 9500 | 57 3836.en-US.80Z.1...

  • Page 58: Setting / Conversion

    ► Wear personal protective equipment appropriate for the work (such as work gloves, safety goggles, etc.). ► Observe the operating safety and accident prevention regulations. ► Direct people out of the danger zone. 58 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 59: Assembling / Setting The Lower Linkage Pins

    If the locking screw does not engage in the hole on the pin, the pin and therefore the machine are not secured to the tractor! ► Assemble the lower linkage pin so that the locking screw engages in the hole. Original operating instructions NOVACAT H 9500 | 59 3836.en-US.80Z.1...

  • Page 60: Working Width

    The center bearing with bracket (1) is assembled as shown (turned outwards) and the cylin- der (2) is attached to the inner bracket (3). Position of the swing arm - center bearing turned outwards (preferably for 11 foot 5.79 inch front mower) 60 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 61 Turn the center bearing 180° and screw it on (2). Assemble the connecting pin on the center bearing (1). Assemble the cylinder (4) on the outer bracket using the connecting pin (3). Original operating instructions NOVACAT H 9500 | 61 3836.en-US.80Z.1...
  • Page 62 When attaching cardan shafts to the input / distribution gearbox of foldable machines, ensure that they are always aligned symmetrically, as shown below, to prevent damage due to ten- sion in the drive train. 62 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 63 If the drive shafts are not attached symmetrically on the gearbox, tension can occur in the drive train, which can lead to damage to the machine components involved. ► Always connect the cardan shafts to the input gearbox so they are aligned with each other. Original operating instructions NOVACAT H 9500 | 63 3836.en-US.80Z.1...

  • Page 64: Rear Power Lift Height Position

    Machine completely attached to a suitable tractor and secured. • Tractor and machine parked on a level and stable surface in working position and se- cured against rolling away. • PTO drive switched off. 64 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 65 If the setting is not the same on both sides, check and correct the setting of the low- er linkage. Then repeat the setting of the rear power lift height position from step 1. Original operating instructions NOVACAT H 9500 | 65...

  • Page 66: Hydraulic Relief Setting

    At the same time, the driving speed must be reduced accordingly to avoid bouncing of the mower unit (due to the reduction of ground adaptation) at higher driving speeds. 66 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 67 ▷ If the weight determined corresponds to the factory setting or the current demand, continue with the next step. Close the shut-off valves on the headstock and on the hydraulic connection. Original operating instructions NOVACAT H 9500 | 67 3836.en-US.80Z.1...

  • Page 68: Disc Mower Cutter Bar Position

    Adjust the top link, and set the cutter bar position (and thus the “standard cutting height”) so that the skids on the underside of the cutter bar rest fully on the ground. Top link set correctly! 68 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 69: Swath Former (Option)

    With the swath discs, a narrow swath is formed during mowing. This prevents wide tractor tires from driving over the mowed material. The most appropriate setting must be determined during operation. Original operating instructions NOVACAT H 9500 | 69 3836.en-US.80Z.1...
  • Page 70 Set the distance from the guide plate on the screws (2) in the slotted hole so that the swath disc (dimension “X”) is 15-20 mm !ERROR! from the guide plate. ► Perform the same process on both swath formers and on both sides of the machine. 70 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 71: Starting Work

    No people may accompany the machine during the work. ► Switch off the PTO shaft and wait for the drive to come to a standstill before lifting the machine. Original operating instructions NOVACAT H 9500 | 71 3836.en-US.80Z.1...

  • Page 72: Turning Maneuvers On A Slope

    Damage to the mounting frame and mower unit! If the machine is reversed in working position, the collision protection is ineffective! ► When reversing during normal operation, always lift the machine to the headland posi- tion! 72 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 73: Establishing The Working Position From The Transport Position

    ► Drive backwards on a slope instead of taking risky turning maneuvers in an inclined po- sition. CAUTION Impacts and crushing of entire body due to moving machine components! ► Before executing machine functions, direct all people away from the danger zone around the machine. Original operating instructions NOVACAT H 9500 | 73 3836.en-US.80Z.1...
  • Page 74 Set the tractor control unit to float position. The cutting height and relief can then be set if necessary. See "Disc mower cutter bar position" on page 68.See "Hydraulic relief setting" on page 66. 74 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 75: Mowing

    Reduce the driving speed, and operate the tractor control unit at the end of the mowing area to lift the machine into headland position. The speed of the PTO shaft does not need to be reduced while doing so. Original operating instructions NOVACAT H 9500 | 75 3836.en-US.80Z.1...

  • Page 76: Collision Protection Triggering / Resetting

    In general, areas to be processed should be free of obstacles. When mowing around trees, fences, boundary stones, etc., collision with obstacles may occur despite careful and slow driving. To reduce collision damage, collision protection is installed on the machine. 76 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 77 Stop the tractor immediately and switch off the PTO drive. Make sure that the PTO brake is not switched on! To maneuver the machine out of this situation, proceed to the next section. Original operating instructions NOVACAT H 9500 | 77 3836.en-US.80Z.1...
  • Page 78 Replace all damaged parts / have them replaced at a specialist workshop before con- tinuing work with the machine. ▷ Observe the respective specifications for transport position. See "Establishing the road transport position from the working position" on page 79. 78 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 79: Establishing The Road Transport Position From The Working Position

    ► Drive backwards on a slope instead of taking risky turning maneuvers in an inclined po- sition. CAUTION Impacts and crushing of entire body due to moving machine components! ► Before executing machine functions, direct all people away from the danger zone around the machine. Original operating instructions NOVACAT H 9500 | 79 3836.en-US.80Z.1...
  • Page 80 Operate the tractor control unit and slowly swing the mower units back to the stop. ▷ The mower units may not touch the buffers in road transport position. Release the key (2) on the terminal. 80 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 81 Operation Set the switch (1) on the terminal to OFF. Carry out transport journey. Original operating instructions NOVACAT H 9500 | 81 3836.en-US.80Z.1...

  • Page 82: Disconnection

    Falling due to slipping / tripping! Entering the parked machine can lead to significant injuries. ► Do not enter the parked machine. ► Take appropriate measures to prevent children from entering the machine. 82 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 83: Disconnecting The Cardan Shaft

    ► Direct people out of the danger zone around the power lift. ► Do not step between the tractor and the machine when operating the power lift via ex- ternal keys. Original operating instructions NOVACAT H 9500 | 83 3836.en-US.80Z.1...
  • Page 84 Make sure that there is no longer any connection to the machine, and drive the trac- tor away slowly while observing the coupling point. Parking in working position and disconnecting Bring the mower units into headland position: Press and hold the key (2) on the terminal. 84 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 85 Operate the tractor control unit and lower the mower units into working position. Lower the support legs. See "Support leg operation" on page 44. Make sure that the support legs are set at the same height and correct the setting if nec- essary. Original operating instructions NOVACAT H 9500 | 85 3836.en-US.80Z.1...
  • Page 86 ▷ Make sure that there is no longer any connection to the machine, and drive the trac- tor away slowly while observing the coupling point. 86 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 87: Removing The Basic Control Terminal

    Falling due to slipping / tripping! Entering the parked machine can lead to significant injuries. ► Do not enter the parked machine. ► Take appropriate measures to prevent children from entering the machine. Original operating instructions NOVACAT H 9500 | 87 3836.en-US.80Z.1...

  • Page 88: Maintenance

    ► Switch off the PTO brake of the tractor before folding processes! Maintaining operational readiness Regular care and maintenance is a basic requirement for ensuring that your machine re- mains functional and safe to operate. 88 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 89: General Notes

    For the maintenance of cardan shafts, the instructions in this manual always apply. If there are no specific instructions in this manual, the instructions in the supplied manual from the respective cardan shaft manufacturer apply. Original operating instructions NOVACAT H 9500 | 89 3836.en-US.80Z.1...

  • Page 90: Cardan Shaft

    If the cardan shaft is operated in winter, the protective tubes must be greased with universal grease, operating fluid code (IV) according to operating fluid specifications, to prevent the protective tubes from freezing. See page 125. 90 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 91: Cleaning The Terminal

    ► The control unit terminals are not waterproof, therefore never immerse the terminal in liquids for cleaning. NOTICE Damage to the terminal! ► Do not use solvents such as acetone, cellulose thinner, gasoline or the like for cleaning. Original operating instructions NOVACAT H 9500 | 91 3836.en-US.80Z.1...
  • Page 92 Maintenance Preparation • Mild household cleaner • Soft cleaning cloth Implementation ► Clean the terminal with a damp cleaning cloth and some household cleaner. 92 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 93: Condition-Based Maintenance

    ► When knives are removed, ensure that no one present can be injured by knives lying around. 1 = Blade wrench 2 = Mower disc 3 = Mower blade 4 = Blade holder Original operating instructions NOVACAT H 9500 | 93 3836.en-US.80Z.1...
  • Page 94 Clean the contact surfaces of the blade and contact surfaces on the blade holder and mower disc, use the blade wrench if necessary. ► Perform the same process on all blades if necessary. 94 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 95 (see arrow imprinted on the blade). ► Swing the blade wrench back to the starting position; the blade holder is pressed against the contact surface of the blade and thereby holds the blade in position. Original operating instructions NOVACAT H 9500 | 95 3836.en-US.80Z.1...
  • Page 96 Make sure that the blade can move on the blade screw and that the blade rests fully on the mower disc and the blade holder rests fully on the blade. ► Remove the blade wrench and stow it away. ► Perform the same process on all mower blades. 96 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 97: Predetermined Maintenance

    Set the nuts or screws back to the dimension (L) noted previously. ▷ The clutch is ready for operation again. ► Friction clutch type K96, K96/4 ▷ Tighten the nuts (1). This relieves the clutch linings. Original operating instructions NOVACAT H 9500 | 97 3836.en-US.80Z.1...

  • Page 98: Daily Maintenance

    ► Do not seal leaks with your hand or other body parts. ► In case of injuries relating to hydraulic oil, consult a physician immediately. 98 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 99: Checking / Replacing Lighting Bulbs

    ► Replace damaged and poorly functioning lighting equipment before driving on public traffic areas with the machine. Replace defective lights or bulbs before driving on public traffic areas (except work lights). Original operating instructions NOVACAT H 9500 | 99 3836.en-US.80Z.1...
  • Page 100 Release the fastening screws on the back of the light and remove the defective light. ► Assemble the new light in reverse order. ► Perform function test. ► Dispose of defective light properly. 100 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 101: Checking / Replacing Warning Signs, Warning Triangles, Warning Foils

    Warning signs, warning triangles, and warning foils consist of a slide (different materials) and a layer of light-reflecting material applied to it. The design and assembly positions may vary depending on the machine and the destina- tion country. Original operating instructions NOVACAT H 9500 | 101 3836.en-US.80Z.1...
  • Page 102 Replace warning signs, warning triangles, and warning foils damaged by weather or mechanical influences immediately (see spare parts list). When replacing warning signs, the assembly direction of the warning sign stripes must be observed! 102 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 103: Once After 1 Hour

    Figure of mower disc without conveying drum and conveying cone 1 = Mower blade 2 = Blade screw Preparation • 0.67 inch socket wrench • Torque wrench adjustable to at least 88.51 lbf-ft tightening torque • Use cut-resistant gloves Original operating instructions NOVACAT H 9500 | 103 3836.en-US.80Z.1...

  • Page 104: Every 50 Hours

    Machine parked on a level and stable surface in working position. • Tractor engine switched off, ignition key removed and stored, and parking brake applied. • Mower blade disassembled. • Front guard folded up (if possible). 104 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 105 ► Check the blade screw head (B). ▷ If the blade screw head shows wear, then the blade screw must be replaced in any case. Original operating instructions NOVACAT H 9500 | 105 3836.en-US.80Z.1...

  • Page 106: Lubricating The Cardan Shafts

    The lubrication intervals of the cardan shaft must be adjusted or halved in dusty conditions and severe operational angulation. 106 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 107: First After 50 Hours, Then Every 500 Hours Or 1X Per Year

    Frame placed on the parking supports. • Gear oil to approximately operating temperature. • PTO shaft switched off • Tractor engine turned off, parking brake applied, ignition key removed and stored. Original operating instructions NOVACAT H 9500 | 107 3836.en-US.80Z.1...

  • Page 108: Changing The Cutter Bar Input Gearbox Oil

    In order to be able to replace the lubricant as completely as possible, it is necessary to bring the lubricant to approximately operating temperature. We recommend performing the change on warm days at >+59 °F. 108 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 109 Used oil drain pan with sufficient capacity • Paper towels or the like 1 = Oil level plug with oil dipstick 2 = Oil drain plug Implementation Disassemble the guide plate to access the drain plug. Original operating instructions NOVACAT H 9500 | 109 3836.en-US.80Z.1...
  • Page 110 12 Free the area around the fill level plug of lubricant residues. 13 Reattach the guide plate and tighten the screws. Fig.: Symbolic illustration 14 Dispose of paper towels contaminated with lubricant and other lubricant residues prop- erly. 110 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 111: Changing The Cutter Bar Oil

    New gear oil, operating fluid code (III) according to operating fluid specification. "Operating fluids and fill quantities" on page 125. • Used oil drain pan with sufficient capacity • Paper towels or the like Prerequisite • Oil has almost reached operating temperature Original operating instructions NOVACAT H 9500 | 111 3836.en-US.80Z.1...
  • Page 112 Fill with new gear oil as described in the chapter “Checking / filling up the cutter bar oil level”. ► For machines with several cutter bars: Perform the same processes on all cutter bars of the machine. ► Dispose of paper towels contaminated with lubricant properly. 112 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 113: 1X Annually

    Tractor PTO shaft switched off • Tractor and machine parked on a level and stable surface in transport position. • Tractor engine turned off, ignition key removed and stored, parking brake applied. Original operating instructions NOVACAT H 9500 | 113 3836.en-US.80Z.1...
  • Page 114 Clean the filler plug, reattach it with a new seal and tighten it. ► Free the area around the filler plug of contamination. ► Dispose of paper towels contaminated with lubricant and other lubricant residues prop- erly. 114 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 115: Checking / Correcting The Cutter Bar Input Gearbox Oil Level

    Tractor PTO shaft switched off • Tractor and machine parked on a level and stable surface in transport position. • Tractor engine turned off, ignition key removed and stored, parking brake applied. Original operating instructions NOVACAT H 9500 | 115 3836.en-US.80Z.1...
  • Page 116 Clean the filler plug, reattach it with a new seal and tighten it. ► Free the area around the filler plug of contamination. ► Dispose of paper towels contaminated with lubricant and other lubricant residues prop- erly. 116 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 117: Checking / Filling Up The Cutter Bar Oil Level

    Tractor and machine parked on a level and stable surface in transport position. • Tractor engine turned off, ignition key removed and stored, parking brake applied. • Machine secured against unintentional lowering by propping it up. • Gear oil approximately at operating temperature Original operating instructions NOVACAT H 9500 | 117 3836.en-US.80Z.1...
  • Page 118 When propping up, make sure that the cutter bar is not inclined on the wide side, but is aligned absolutely horizontal. Otherwise, the oil level at the oil filler plug will not be dis- played correctly. Symbolic illustration Not aligned correctly horizontally! 118 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 119: After Each Season (Winter Storage)

    Therefore, the machine is to be parked so it is protected from weather and from dust deposits (especially due to artificial fertilizer and seed treatment), and not near stables. Original operating instructions NOVACAT H 9500 | 119 3836.en-US.80Z.1...

  • Page 120: Cleaning / Preserving The Machine

    ► Do not point the water jet at electrical or hydraulic components, bearings, intake openings, cardan shafts, stickers and tires. Allow the machine to dry completely after wet cleaning. Touch up any existing paint damage. 120 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 121: Every 4 Years

    Check filling pressure at least every 4 years at a specialist workshop and have corrected if necessary. The required filling pressure can be read on a sticker on the pressure accumulator or found on the respective hydraulic diagram. Original operating instructions NOVACAT H 9500 | 121 3836.en-US.80Z.1...

  • Page 122: Every 6 Years

    Roman numerals in For operating fluids, see section “Operating fluid specification”; for parentheses e.g. (lll), fill quantities, see section “Operating fluids and fill quantities” (lV), etc. Observe the instructions of the manufacturer 122 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 123 Predetermined maintenance Symbol Explanation Lubricate every “X” operating hours _____ solid connecting lines - standard part - - - - dashed connecting lines - optional part Original operating instructions NOVACAT H 9500 | 123 3836.en-US.80Z.1...
  • Page 124 Predetermined maintenance 124 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 125: Operating Fluids

    (also with grease versal nipples) grease Cutterbar (III) Gear oil SAE 90 or SAE 85W - 140 3.5 liters per cut- according to API-GL 5 ter bar, 7 liters total Original operating instructions NOVACAT H 9500 | 125 3836.en-US.80Z.1...
  • Page 126 API-GL 4 or API-GL 5 Mower input (III) Gear oil SAE 90 or SAE 85W - 140 2.3 liters gearbox according to API-GL 4 or API-GL 5 Gas tank Nitrogen As needed 126 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 127: Advice And Support

    Lighting completely without function Causes and remedies ► Fuse defective. ▷ Replace with fuse of the same specification. ► Contact fault of the cable is present. ▷ Switch lighting off and back on. Original operating instructions NOVACAT H 9500 | 127 3836.en-US.80Z.1...
  • Page 128 ▷ Cable defective. Replace or have repaired by a service dealer. ► Fuse defective. ▷ Replace with fuse of the same specification. ► Relay defective. Have replaced by a service dealer. 128 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 129: Electrical System

    Schedules Electrical system Cable tree Original operating instructions NOVACAT H 9500 | 129 3836.en-US.80Z.1...
  • Page 130 Designation Meaning Y1 to Y4 1 = Switching line 2 = GND 1 = gr1 2 = grbr 3 = grge 4 = bl 1,5 5, 6, 7 = not used 130 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 131: Connections

    Schedules Connections Original operating instructions NOVACAT H 9500 | 131 3836.en-US.80Z.1...
  • Page 132 Schedules Accessory Quantity Number Designation 3000-05/F1 7-pole plug/double grommet 4700-02 FLSTH 6,v3z AMP160256-2 132 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 133: Supply Lines For Usa

    Schedules Supply lines for USA Original operating instructions NOVACAT H 9500 | 133 3836.en-US.80Z.1...
  • Page 134 Rear position lamp, brown/black not used Number DT06-4S right Turn signal, green Parking light, brown Brake, red Ground, white Number DT06-4S left Turn signal, yellow Parking light, black Brake, red Ground, white 134 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 135: Usa Adapter Suggestion

    Schedules USA adapter suggestion Right adapter suggestion Original operating instructions NOVACAT H 9500 | 135 3836.en-US.80Z.1...
  • Page 136 Schedules Number 5-pole right bayonet Ground, white Parking light, brown/black Reverser, gray Brake, red Turn signal, green Number DT04-4S right Turn signal, green Parking light, brown Brake, red Ground, white 136 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 137 Schedules Left adapter suggestion Original operating instructions NOVACAT H 9500 | 137 3836.en-US.80Z.1...
  • Page 138 Schedules Number 5-pole left bayonet Ground, white Parking light, black Reverser, gray Brake, red Turn signal, yellow Number DT04-4S right Turn signal, yellow Parking light, black Brake, red Ground, white 138 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 139: Hydraulics

    Schedules Hydraulics Hydraulic diagram Original operating instructions NOVACAT H 9500 | 139 3836.en-US.80Z.1...
  • Page 140 Left and right reverse swiveling Left and right folding guard Left and right pendulum limit Hydraulic headland management, red (single lift option) Tractor connection, black Pressure gauge: 725.19 psi Y1 to Y4 Valves 140 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...

  • Page 141: Supplement To The Usa / Canada Operating Instructions

    PÖTTINGER either in English or French! See also “Supplement to the USA / CANADA operating instructions”. Pos. Warning signs Pos. Warning signs 1, 7 2, 6 Original operating instructions NOVACAT H 9500 | 141 3836.en-US.80Z.1...
  • Page 142 Supplement to the USA / CANADA operating instructions Pos. Warning signs Pos. Warning signs Pos. Warning signs Pos. Warning signs 9, 13 142 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 143 Supplement to the USA / CANADA operating instructions Pos. Warning signs Pos. Warning signs Original operating instructions NOVACAT H 9500 | 143 3836.en-US.80Z.1...
  • Page 144 Supplement to the USA / CANADA operating instructions Stickers present on both booms and mower units Pos. Warning signs Pos. Warning signs 16, 17, 20, 21 144 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 145 Supplement to the USA / CANADA operating instructions Original operating instructions NOVACAT H 9500 | 145 3836.en-US.80Z.1...

  • Page 146: Canada French Warning Signs

    Warning signs (pictograms) indicate residual hazards and how to avoid them. Damaged or lost warning signs must be replaced. If machine parts with affixed warning signs are replaced, the corresponding warning signs must be affixed to the newly installed parts. 146 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 147 PÖTTINGER either in English or French! See also “Supplement to the USA / CANADA operating instructions”. Pos. Warning signs Pos. Warning signs 1, 7 2, 6 Original operating instructions NOVACAT H 9500 | 147 3836.en-US.80Z.1...
  • Page 148 Supplement to the USA / CANADA operating instructions Pos. Warning signs Pos. Warning signs 9, 13 148 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 149 Supplement to the USA / CANADA operating instructions Pos. Warning signs Pos. Warning signs Original operating instructions NOVACAT H 9500 | 149 3836.en-US.80Z.1...
  • Page 150 Supplement to the USA / CANADA operating instructions Stickers present on both booms and mower units Pos. Warning signs Pos. Warning signs 16, 17, 20, 21 150 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 151 Supplement to the USA / CANADA operating instructions Original operating instructions NOVACAT H 9500 | 151 3836.en-US.80Z.1...

  • Page 152: Safely Towing Loads

    Also reduce the speed in the event of poor road conditions or bad weather. • If the towed device does not have brakes, do not drive faster than 19.88 mph and do not pull loads that exceed 1.5 times the tractor weight. 152 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 153 The tractor must be heavy and powerful enough and have sufficient braking power for the load being towed. Be especially careful when towing loads with unfavorable ground condi- tions, when turning and on slopes. Original operating instructions NOVACAT H 9500 | 153 3836.en-US.80Z.1...
  • Page 154 Supplement to the USA / CANADA operating instructions 154 | Original operating instructions NOVACAT H 9500 3836.en-US.80Z.1...
  • Page 155 PÖTTINGER Service-Partner A well-developed network of service dealers is available to you worldwide. This physical proximity guarantees a fast supply of spare parts and enables optimal product delivery and setting of the machine by expert personnel. Our services: • Competence through regular training for expert personnel. •...
  • Page 156 3836.en-US.80Z.1...

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