Pottinger NOVACAT A10 ED Operator's Manual
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Pottinger NOVACAT A10 ED Operator's Manual

Pottinger NOVACAT A10 ED Operator's Manual

Disc mower
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Operator's manual
GB
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
"Translation of the original Operating Manual"
NOVACAT A10 ED/RC
(Type 3850 : + . . 00001)
• Disc mower
Nr.
99 3850.GB.80R.0

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Summary of Contents for Pottinger NOVACAT A10 ED

  • Page 1 Operator‘s manual + INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3 99 3850.GB.80R.0 "Translation of the original Operating Manual" NOVACAT A10 ED/RC (Type 3850 : + . . 00001) • Disc mower...
  • Page 2 Pöttinger - Trust creates Af nity - since 1871 "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand.
  • Page 3 INSTRUCTIONS FOR Dokument PRODUCT DELIVERY PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Tel. 07248 / 600 -0 Telefax 07248 / 600-251 According to the product liability please check t k he above mentioned items. Please check. Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Table of contents Attention! WARNING SIGNS ROLLER CONDITIONER Safety hints to ob- CE sign ..............6 Operation mode ............70 serve in supple- Meaning of warning signs .......... 6 Possible settings ............70 ment! Operation ..............71 TRACTOR REQUIREMENTS Maintenance ............
  • Page 5 TABLE OF CONTENTS SUPPLEMENT Lubrication chart ............ 108 Lubricants ...............110 SERVICE Select Control hydraulic diagram ......113 Cross conveyor hydraulic diagram (Select Control) ..............114 Select control - Emergency operation .....115 Select control - Control panel .........116 Select Control - Cable harness ....... 117 Select Control - Circuit diagram ......118 Power Control hydraulic diagram ......119 Cross conveyor hydraulic diagram (Select...

  • Page 6: Warning Signs

    WARNING SIGNS CE sign The CE sign, which is affixed by the manufacturer, indicates out wardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. Recommendations EU Declaration of Conformity (see supplement) for work safety By signing the EU Declaration of Conformity, the ma nu fac turer declares that the machine being All points referring brought into service complies with all relevant safety and health requirements.

  • Page 7: Tractor Requirements

    TRACTO T T R REQUIREMENTS Tractor To operate this machine the following tractor requirements are necessary: - Tractor power: Combination “Front/rear mower" above 118 kW/160 PS, Combination “Reverse drive" from 130 kW/ W W 200 PS - Linkage: lower link cat. III - Connections: see table “Necessary hydraulic and power connections”...

  • Page 9: Safety Advice

    HITC T T HING T T T R Safety advice Hitch the implement on the three-point mount 1. The implement is designed for the hitching category Safety hints: III/3.(optional: category IV/3) 2. Setting the distance to tractor: See Supplement-A1, 7.), 8a. - 8h.) Make sure that when folding the mower Caution units to transport position they do not...

  • Page 10: Attach Connecting Lines From The Front Mower

    HITC T T HING T T T R Setting lower link height Attach connecting lines from the front mower. 750 mm "Power Control" variant The “Power Control” version offers the possibility of con- trolling the front mower unit's automatically folding side - Set tractor hydraulics (ST) using the depth stop.

  • Page 11: Connect Sensor Cable From Front Mower

    HITC T T HING T T T R Connect sensor cable from front mower Hydraulic connection for Power Control 1x Load sensing hydraulic circuit (LS) Electrical cable connection between front mower and mower combination consisting of: - 3-pin cable for sensor attachment kit (1) - single-action hydraulic circuit (EW) (Starting from the back, lay sensor cable to tractor so - pressureless return (T)

  • Page 12: Note Rotation Direction Of Mower Discs

    HITC T T HING T T T R Note rotation direction of mower discs 371-08-14 - 12 - 1601_GB-HITCHING_3850...

  • Page 13: Conversion From Working Position To Transport Position

    TRANS N N PORT Conversion from working position to transport position Safety advice! • Changing from working to transport position and vice-versa is only to be carried out on level, firm ground. • Before swivelling cutter bar up, switch drive off and wait for mower discs to completely stop.

  • Page 14: Driving On Public Roads

    TRANS N N PORT Driving on public roads Be advised! • Be aware of the max. permissible transport height (4 m)! - Observe the official regulations of your state/country. • Travel on public roads only in the transport position. • Safety devices must be in proper condition. •...

  • Page 15: Parking Position

    PARKIN G OSITION Parking position Place disc mower only on stable, level ground and ensure a steadfast position. The machine can be parked in the working position or the transport position. Parking in the working position 1. Set the front support stands to the height required using the spring bolt, and secure.

  • Page 16: Select Control

    SELECT CONTROL Terminal performance features Electrical connection The terminal’s electricity is supplied via a plug in accordance with DIN 9680 from the tractor’s 12 V on-board electrical system. These 3-pin plugs may also be 2-pin versions as only two main wires (+12 V, ground) are required. Be advised! Other plug and socket designs are not permitted otherwise functional reliability cannot be guaranteed.

  • Page 17: Operating Interface

    SELECT CONTROL Operating interface Meaning of keys Function key 1 Function key 2 Function key 3 SC 120 Preselect folding (road transport - operation) Preselect side protection folding Navigating the control device: Go back one menu level Preselect left mower unit Automatic operation Preselect right mower unit STOP...
  • Page 18 SELECT CONTROL 1. Main menu Keys Display Note Press key to access the Work menu without making a hydraulic preselection. The Work menu can also be opened with any preselection key. However. the relevant hydraulic function will also have been simultaneously selected. Press key to access the Set menu.
  • Page 19 SELECT CONTROL 2.2 Operation: 2.2.1 Automatic mowing The intelligent step sequence ensures easy mower operation. (see example) Keys Display Note Both mowers are pivoted between the "Field transport" and "Work position" positions using the tractor's control device. Only one mower is pivoted between the "Field transport" and "Work position"...
  • Page 20 SELECT CONTROL 2.2.4 Pivoting from the "Field transport" position to the "Road transport" position. Caution! There is a danger of tipping when the pivoting procedure is performed on an incline! For safety reasons, use individual raising to swing the mowers into road transport position! Always swing the downhill side mower into the road transport position first, and then the uphill side mower.
  • Page 21 SELECT CONTROL 2.2.6 Pivoting from the "Road transport" position to the "Field transport" position or Working position. Caution! There is a danger of tipping when pivoting is carried out on an incline! For security reasons the mower units must be individually swivelled during field transport! But the transport locking can only be activated simultaneously: •...
  • Page 22 SELECT CONTROL 2.2.8 Operating the side shift Keys Display Note (2) Use the tractor's control device to set the required distance between the mowers. Notes: Folding when in the road transport position is only possible when the mowers are at the inner end position. If the sensor position inside cannot be reached, the machine will try to move it into the sensor position inside through emergency actuation (see segment emergency actuation).
  • Page 23 SELECT CONTROL 2.2.10 Cross flow with hydraulic wall opening (Option) Note Display: Covering closed Covering opened Operation: (1) Press key (2) Press the key , in order to preselect the desired cross flow unit. (3) Activate the control unit from the tractor, in order to swivel the preselected cross flow units.
  • Page 24 SELECT CONTROL Keys Display Note Calibration mask - only when a rotation angle sensor has been exchanged. Calibration procedure: Note: Make sure, that in every extreme position (inside, outside) you reach the end position while calibrating. 1. Select side shift using key so that the side shift indicator has a black background.
  • Page 25 SELECT CONTROL 4. Configuration menu Note Press key for 5 seconds to access the Config 1 menu. Set the machine configuration here. Machine type selection Collector (yes/ no) Cross flow (yes/no) Press key to access the change mask. Press key "ESC" key to access the Main menu. Press key to access the change mask.
  • Page 26 SELECT CONTROL Change interface - Configuration of the right mower unit: Press keys to change the value. Press key , to change to the next value. Press "ESC" button to return to Config 3 menu. Press key to access CONFIG 4 menu. Electric lubricating pump (yes/no) 5.
  • Page 27 SELECT CONTROL Note to access the Test 5 menu (Software Information). The versions of the various software components are displayed here. 1. Row: (SC120) Control panel software version 2. Row: (CAN-IO A) Extension module (X1A) software version 3. Row: (CAN-IO B) Extension module (X1B) software version P r e s s k e y a c c e s s...
  • Page 28 SELECT CONTROL 7. Diagnostic message Diagnostic screen Meaning Causes Fault in the CAN-bus connection - Connection to extension module interrupted - Extension module is faulty or missing The connection to the extension module x has been interrupted - Operating console faulty Note! This fault message cannot be ignored! Call customer service.
  • Page 29 SELECT CONTROL Cross conveyor rpm is too low - Faulty sensor - Faulty connection - Press key to ignore - Insufficient or no speed sensor voltage supply at the fault until the next system the cross conveyor. start-up. - P r e s s k e y acknowledge the fault Cross flow Flap opened - Faulty sensor...
  • Page 30 SELECT CONTROL 9. Set relief pressure for hydraulics Adapt the relief pressure to the ground conditions. 1. Make sure that both mower units are in the floating position. Otherwise the relief pressure cannot be adjusted. 2. Lift the outer rear unit manually. If this is even possible, this is equivalent to a relief pressure of approx.

  • Page 31: Power Control

    POWER CONTROL Terminal performance features Note! Do not leave the control terminal out in the weather. Electrical connection The power supply for the entire electronic system (job calculator and terminal) is conducted through a plug (compliant with DIN 9680) from the tractor's 12V onboard electrical system. These 3-pin plugs may also be 2-pin versions as only two main wires (+12 V, ground) are required.

  • Page 32: Initial Start

    POWER CONTROL Initial start Power-Control Terminal A m p f u s e Tractor cable with ISO-Bus on the reverse side. 2. Connect the terminal with the tractor cable through the plug (1). 3. Direct the cable of the job computer from the implement into the tractor cab and connect it with the cable of the tractor through the ISOBUS plug (2).

  • Page 33: Keys Allocation

    POWER CONTROL Keys allocation Function key 1* Function key 2* Function key 3* Function key 4* Raising and lowering the mower unit Raise left mower unit Raise front mower unit Raise right mower unit Raise all mower units Lower left mower unit Lower front mower unit Lower right mower unit Lower all mower units...

  • Page 34: Menu Tree

    POWER CONTROL Menu tree Press and hold for 10 seconds! - 34 - 1700_GB-Power Control_3850...

  • Page 35: Menus

    POWER CONTROL Menus Work menu Work menu Note! In Start menu, press function key to open up Work A n y m e n u c a n b e q u i t b y menu. p r e s s i n g t h e E S C k e y .
  • Page 36 POWER CONTROL Lower link height prompt - the green field shows Function keys: the correct lower link height. Angulations of the Note! drive shaft above and below this are unfavourable. To adjust the relief pressure the mower units must be in the neutral position..
  • Page 37 POWER CONTROL Hard keys: Raising and lowering Lower left mower unit Lowers left mower unit from field transport to working position Lower front mower Lowers front mower from field transport to working position Lower right mower unit Lowers right mower unit from field transport to working position Lower all mower units Lowers all mower units from field transport to working position.
  • Page 38 POWER CONTROL Hard keys: Raise and lower cross conveyor / Open and close Crossflow Raise the cross conveyors Function depends on the type of cross conveyor: / Open Cross Flow Raises both or only the preselected cross conveyor. Opens the back of the Cross flow screw Lower the cross convey- Function depends on the type of cross conveyor: ors / Close Cross Flow...
  • Page 39 POWER CONTROL Hard keys: General Lighting system Turning the working light on/off The working light is automatically turned off in the transport position. That means, that you have to manually turn on the working lights, when it is again in the working position. On/Off Operating console switched off Brief press <...
  • Page 40 POWER CONTROL Set menu Set menu Cross = Same speed for both cross conveyor with the possibility of switching between two speeds. 10...Automatic speed adjustment of the cross conveyor at In the Start menu, press function key , to open the the lateral displacement.
  • Page 41 POWER CONTROL Automated lubrication ..save the current values (possible only from 1V difference from the previous value) ...manual folding-up of the side covers ...manual folding-down of the side covers ...manual activation of the lubrication pump. Do not forget to deactivate the lubrication pump.
  • Page 42 POWER CONTROL Changing a value 1. Press function key to change a value. 2. Press function key until cursor has reached the value to be changed. 3. Change the value with the keys [ until the desired value is reached. 4.
  • Page 43 POWER CONTROL Sensor test menu (together) Sensor test menu (together) The lower voltage display (act) shows the current measured power supply value..B2 (Speed) pen the Speed sensor active. To check the signal, compare Sensor Test menu. the kph displayed in the Work menu with the tractor's tachometer display.
  • Page 44 POWER CONTROL Sensor test menu 2 Sensor test menu 2 Data menu Data menu Press function key in the Start menu to open the Data menu. Press function key , to return to the Start menu. Note The hectare counter only functions when the "kph"...
  • Page 45 POWER CONTROL Resetting partial counters: ... go to overriding menu (here: Start menu) 1. Press function key [ ] to reset partial counter to ...browse to other function keys nil. A new screen appears..press the key, in order to reset the counter for the interval for grease lubrication to the initial value ...press the key, in order to reset the counter...
  • Page 46 POWER CONTROL Configuration menu Configuration menu g g g g g g g g g Note! Überschreiten sie bei der Einstellung der Vorgewendehöhe nicht den Maximalwinkel von 10 seconds to call up the Configuration Menu. 40%, ansonsten ist Sachschaden möglich, da die Gelenkwelle Press function key , to return to the Start menu.
  • Page 47 POWER CONTROL Changing a value 1. Press function key [ ] to change a value. 2. Press function key [ ] until the cursor reaches the value to be changed. 3. Change the value using key [ ] and ] until the required value is reached. 4.
  • Page 48 POWER CONTROL System Menu System Menu y y y y y y y y y to open System menu. Press key once again to return to previous menu. display brightness of less than 60% automatically switches on the Power Control Terminal keyboard lighting. Function keys: ...

  • Page 49: Diagnosis Function

    POWER CONTROL Diagnosis function Sensor power malfunction (Example: Sensor power supply < 12V) In the event of a malfunction, the relevant alarm report is displayed and an acoustic alarm sounds. Note! When a malfunction occurs, every required function can be manually switchedby using the emergency operation (see chapter "Electro-hydraulics") Function keys:...
  • Page 50 POWER CONTROL Front mower sensor malfunction: Cross flow is not in the working position! The front mower sensor does not send a response to the Therefore impossible to fold mower together. job calculator within 6 seconds of pressing the key [Raise Remedy: front mower] or [Raise all mowing units].
  • Page 51 POWER CONTROL Undefined position of the rear mower units Cross conveyor is not running r e s p o n s e f r o m t h e a n - At least one of the cross conveyors is not running, although gle sensors for the rear mower units (B3, B5) .

  • Page 52: Isobus -Terminal

    ISOBUS -TERMINA Variant Operation with ISO Control Terminal Joystick 10 amp fuse Tractor cable with ISO-Bus 1. Position Power Control Terminal in tractor cabin where it is clearly visible. (To secure the terminal there is a holder on the reverse side. 2.

  • Page 53: Operation Structure - Mower With Isobus Solution

    ISOBUS -TERMINA Operation structure - mower with ISObus solution F = Display menu - 53 - 1700_GB-ISOBUS Terminal_3850...

  • Page 54: Start Menu

    ISOBUS -TERMINA Start menu ..Automatic lubrication pump (optional) grey... The lubrication pump is not running green... The lubrication pump is running / / / / / / / / / / As long as a cross conveyor is crossed out, it means that is has not reached the working position, and the cross conveyor is not activated.

  • Page 55: Transport Menu

    ISOBUS -TERMINA F2.1 activated but not ready to use. Conditions for operational readiness: • Mower units are in working position (for at least as long as configured in the Set-Menu) • Drive shaft is activated • Speed>1km/h The automatic curve optimization is activated and ready to use.

  • Page 56: Data Menu

    ISOBUS -TERMINA Data Menu 2 - Service counter lubrication F3.1 F4.1 Keys: Display: T1 Raise left mower unit ...Interval for the oil change (Start interval: 75h Lower left mower unit afterwards 250h) Raise right mower unit ...Counter until the next oil change T4 Lower the right mower unit ...Interval for the grease lubrication (Start interval: T6 Change to interface F3 - transport menu...

  • Page 57: Set Menu

    ISOBUS -TERMINA SET menu F5.1 Display: Configure lowering/raising that depends on time or Display: on the path Kph = Distance-/speed dependent ...activate/deactivate front mower sec = Time dependent ...Working width - front mower Configure the values for the lowering process ...activate/deactivate reverse driving Configure the values for the raising process ...Width of the headstock - rear mower...
  • Page 58 ISOBUS -TERMINA A sensor swap is necessary to calibrate the angle sensors. The F5.3 function serves to memorize the voltage level at end positions. • Starting the minimum or maximum width is activated by keys (The function is active as long as the key [ ] or [ ] is pressed).
  • Page 59 ISOBUS -TERMINA Set relief pressure for hydraulics Adapt the relief pressure to the ground conditions. 1. Ensure that both mower units are in the neutral position. Otherwise the relief pressure cannot be adjusted. 2. Raise an outside rear unit. If this is even possible, this is equivalent to a relief pressure of approx.

  • Page 60: Test Menu

    ISOBUS -TERMINA Test menu F6.1 Display ...B20/B21 Cross Flow (left and right) rear wall Display open■/ c / losed Voltage indicator The top voltage indicator (min) shows the lowest measured distribution voltage value since the Keys: operation has started. This value is stored until the next new start.
  • Page 61 ISOBUS -TERMINA F6.4 Display: Extension module: ...supply voltage ...Sensor supply voltage Set point 10V Basic module: ...supply voltage ...Sensor supply voltage Set point 12V ...Sensor supply voltage Set point 5V ...Supply voltage Set point 8,5V Key: Previous Page - 61 - 1700_GB-ISOBUS Terminal_3850...

  • Page 62: Diagnosing Function

    ISOBUS -TERMINA Time out - Monitoring Diagnosing function If the front mower sensor is not reached within 6 seconds Monitoring the job calculator for after pressing the “Raise front mower or all mowers” key. Diag Power supply sensor Short circuit to earth or 12 V Broken cable Overload With fault recognition...
  • Page 63 ISOBUS -TERMINA Cross flow is not in working position! Undefined position of the rear mower units Diag Diag Therefore impossible to fold mower together. r e s p o n s e f r o m t h e a n - gle sensors for the rear mower units (B3, B5) .

  • Page 64: Configuration

    ISOBUS -TERMINA The cross conveyor is not running Diag At least one of the cross conveyors is not running, although the drive shaft is. Causes: - Deactivated belt - Defective speed sensor - Defective line Immediate measures: - Activate the belt - Check the speed sensor.
  • Page 65 ISOBUS -TERMINA Keys: Calibrate the angle sensors for the mowing bar: F10.1 Display: ...Displaying the current voltage..Minimum voltage of the angular sensor (Calibration) ...Maximum voltage of the angular sensor (Calibration) ...Height of the headland as deviation in % from the working position.

  • Page 66: Joystick - Mower Configuration

    ISOBUS -TERMINA Joystick - Mower configuration On the joystick there are 8 equivalent function keys (1 – 8), a green clearing key (A0) and a level switch (E1/E2/E3). The keys enable 8 different functions to be allocated per level (E1/E2/E3) = max. 24 different functions can be performed with the joystick.

  • Page 67: Operation

    OPERATION Working on slopes Take care when turning on slopes! Safety information • Reduce speed when bending accordingly. The tractor's travelling characteristics are influenced by the weight (G) of the mower • It is better to travel in reverse on a slope than to carry unit.

  • Page 68: Safety Advice

    OPERATION GB B B B B Safety advice If, nevertheless, a collision occurs, • Stop immediately and switch off the drive. Safety hints: • Check the implement carefully for any damage In particular check the mowing discs and their drive shafts See Supplement A, pt.

  • Page 69: Mowing

    OPERATION GB B B B B 6. Wear hearing protection Anti-collision device The noise level in the workplace can deviate from the When mowing around trees, fences, boundary stones etc., measured value (see Technical Data) particularly collisions between the cutter bar and obstacles can occur through the differing types of tractor cabins.

  • Page 70: Roller Conditioner

    ROLLER CONDITIONER Operation mode The roller conditioner is suitable for lucerne and clover types. Two power-driven interlocking rollers crush the fodder. This damages the plant’s natural wax coating and the drying time is accelerated. 126-16-100 (Diag.: Roller conditioner – type 3850 (mirrored right to left roller conditioner) Designations: (A) Adjustment spring for conditioning intensity Belt drive tensioning pulley...

  • Page 71: Operation

    ROLLER CONDITIONER Distance between rollers: (A) Set swath width: (G) The gap between rollers is set using the adjusting screw 3 3 3 3 (1) The procedure on the left and right sides is identical. Basic setting: (X) = 45 mm Despite the basic setting, component tolerances can cause an uneven roll slit.

  • Page 72: Maintenance

    ROLLER CONDITIONER Toothed belt: outer (B Be advised! longer belt: The disc mower cutter blades are freely accessible if the roller conditioner is removed. Maximum danger of injury exists. When mowing without a conditioner, protection elements especially designed for this operating mode, must be installed on cutter bar .
  • Page 73 ROLLER CONDITIONER Check belt tension for shorter belts Replacing belts: • Basic setting: Both arrow pairs (8.9) are aligned. When the driving belts show signs of damage or wear, they must be replaced. Caution: Always replace the complete belt set! •...
  • Page 74 ROLLER CONDITIONER Lubrication: (Every 50 operating hours) • Grease nipple (19) 126-16-110 • Grease nipple (20) Gear oil: 126-16-109 (Every 100 operating hours) Gearing is always located on the inner side of the conditioner. • • Open drain plug (63) and drain oil. •...

  • Page 75: Tine Conditioner

    TINE CONDITIONER Operation mode The aim of conditioning is to ream the wax layer (protection layer) from the blade of grass. Consequently, the fodder looses moisture more easily and dries more quickly. Conditioning is carried out using V-shaped tines, placed in a spiral on the conditioner shaft.
  • Page 76 TINE CONDITIONER Impact plate: Setting the position of swath and guide plates The angle of the impact plate can be adjusted for the The settings listed below should be taken as basic settings. desired throw distance for cuttings: Due to the different types of forage, an optimum setting of the guide plates can possibly only be determined during - Loosen clamping screw (1) practical application.

  • Page 77: Operation

    TINE CONDITIONER Operation Maintenance Driving speed: Correct belt tension: (D) Adapt the speed to fodder consistency. Travelling too fast The marker point (6) must be flush with the reduces conditioning quality and evenness. shim, then the belt tension is correct. Caution! 126-16-116 Working without conditioner:...

  • Page 78: Detaching And Attaching The Conditioner

    TINE CONDITIONER Detaching and attaching the conditioner The mower unit is compatible for the optional attachment of a tine, roller conditioner or swath former. Special work steps are necessary for the conversion depending on the unit to be attached. For details see the Section “REPLACE CONDITIONER” - 78 - 1600-GB_TINE CONDITIONER_3850...
  • Page 79 NOVACAT A10 (Type 3850) - 79 - 1600-D ROTOR_3850...

  • Page 80: Conditioner

    CONDITIONER Mowing without Conditioner Take particular notice when the conditioner is detached rom the cutter bar Safety hin A machine with a conditioner (CR) as a complete unit is fitted with proper protection elements. Should the conditioner be detached however, the mowing unit no longer has complete protection covering.

  • Page 81: Operating Principle

    SWATH FO F F RMER Operating Principle A narrow swath is formed when using the swath plates while mowing. This avoids driving over the crop with wide tractor tyres. Safety note: Read and comply with the Opera- ting Instructions and particularly the safety notes prior to commis- sioning.

  • Page 82: Maintenance

    SWATH FO F F RMER Conveying cone The conveying cones are recommended: - To improve the output for the swath deposit, particularly with heavy, dense fodder crops. - See Spare Parts List for spare parts Maintenance The swath former is maintenance-free with the exception of cleaning activities. Caution! Removal and installation of the swath former Switch off the engi-...

  • Page 83: General Safety Information

    CROSS CONVEYO Y Y R BELT General safety information Swath deposit A variable swath deposit is possible using a cross conveyor Safety information belt (single swath, broad deposit or triple swath). Using the Before initial operation, read and operating terminal, the cross conveyor belt is swung out or observe the operating instructions, in and the belt speed per unit infinitely adjusted.

  • Page 84: Operation

    CROSS CONVEYOR Operation Cutting with only one cross conveyor - If operating with only one cross conveyor, there is a Beware! chance of laying a swath row over the other two swath rows. When swivelling the back mower units from the working position into the transport position, the cross conveyors must be swivelled (risk of collision).

  • Page 85: Possible Settings

    CROSS CONVEYOR Possible settings Cross conveyor belt maintenance Baffle plate (P): Caution! Configure the baffle plate (P), so that the cut forage can be Shut engine off and remove key before thrown in the middle of the cross conveyor belt. carrying out maintenance or repair work.
  • Page 86 CROSS CONVEYOR Configure the feed plate Oil change Interval: 1x annually Quantity: 0.3 litres T T e: SAE 90 278-09-07 Always set the distance between feed plate and conveyor belt with screws (1) so that gap on conveyor belt ejector side (A) is greater than gap on feed-in side (E).

  • Page 87: Swath Comb

    CROSS CONVEYOR Swath comb The Swath comb prevents throwing of the swath and assures a safe deposit. It is hydraulically lowered together with the cross conveyor and also hydraulically raised as soon as the cross conveyor comes into the headland position. Configuration of the tine height The tine height can be configured with the help of the hole pattern, so that the tine does not tear the swath that comes...

  • Page 88: Cross Flow

    CROSS FL Overview Designations: (1) Additional wiping strip (parking position) (4) Locking lever rear wall (Position open) (2) Propeller unit (5) Locking lever rear wall (Position closed) (3) V-belt tensioner (6) Protective apron ejector (7) Swath comb Safety advice WARNING WARNIN Danger of injury to bodily parts from Danger of injury through ejected stones...

  • Page 89: Mode Of Operation

    CROSS FL Mode of operation 3. Stow the lever: 1. Put the lever (2) in the lateral position (B) The silage is deposited in a swath immediately after mowing 2. Lock the lever (2) with the spring cotter (1). via the Cross-Flow (CF) unit (option). CF unit operation The CF unit runs fully automatically and requires no operating elements.

  • Page 90: Scraper

    CROSS FL Scraper Maintenance For any cleaning or servicing activities, park the tractor on firm, level ground and secure against rolling. Put the machine in the working position. Turn off the engine and remove the ignition key. Wait until all moving parts have come to a complete standstill.
  • Page 91 CROSS FL Lubricate angular gear (1) Lubricate cross-feeding auger every 50 operating hours after 50h, afterwards every 100 operating hours Lubricate grease nipples (3) and (4) on the cross-feeding auger bearing with grease (IV) . - refill with 1.2 l gear oil75W-90 GL5 at the filling opening - Check oil quantity at oil level Lubricate angular gear (2) every 100 operating hours...

  • Page 92: Safety Advice

    GENERAL MAINTENANCE MAINTENANCE Safety advice Parking in the open • Switch off engine prior to any adjustment, maintenance Clean and protect the piston rods with Safety advice or repair work. grease prior to longer periods parked outside. • Switch off engine FETT and remove igni- tion key prior to...

  • Page 93: Oil Change For Cutter Bar

    MAINTENANCE 1. Lift one side of the mower bar X3 and support Oil change for cutter bar • Change oil when at operating X3 = X2 + X1 temperature. X1 = Distance from ground to vats upper edge. • The oil is too viscous when cold. X2 = Distance from vats upper edge left to vats upper Too much old oil remains stuck to the edge right.
  • Page 94 MAINTENANCE The oil level is correct if the gear oil reaches the lower edge of the level opening (63) (OIL LEVEL). OIL LEVEL TD17/99/10 5. Topp ing up oil Complete with the missing oil quantity. Note • Too much oil can cause the cutter bar to overheat during operation.

  • Page 95: Maintaining The Gearbox

    MAINTENANCE Maintaining the gearbox Angular gearing (2) Under normal operating conditions, oil is to be replenished annually (OIL LEVEL). - Change oil after the first 50 operating hours. - Change oil after 100 operating hours, at the latest. Input gearing (1) Oil quantity: 1.2l Liter - Change oil after the first 50 operating hours.

  • Page 96: Maintenance Of The Mower Articulated Shafts

    MAINTENANCE Maintenance of the mower articulated shafts For the maintenance of the two articulated shafts on the mower, select the following mower setting: - Set lower link height at approx. 750 mm - Set the mower units on "Working position, narrow" 750 mm 126-16-31 Greasing points:...

  • Page 97: Installing Cutter Blades

    MAINTENANCE Installing cutter blades Be advised! The arrow on the cutter blade shows the cutter disc's direction of turn. - Before installing, clean the bolt fixing surfaces of paint. 371-08-14 - 97 - 1601_GB-MAINTENANCE_3850...

  • Page 98: Checking Wear On Mowing Blade Holders

    MAINTENANCE Checking wear on mowing blade holders Wearing parts are: Attention! - mounting of mowing blades (30) Danger of accident - bolts of mowing blades (31) if wear ing parts are worn If such wearing parts are worn out they must not be used any longer.

  • Page 99: Holder For A Quick Change Of Cutter Blades

    MAINTENANCE Holder for a quick change of cutter blades Changing the Cutter Blades Attention! Take note! ”Pos A” until it stops. For Your Safety Damaged, buckled 2. Swing lever from ”pos. A” to ”pos. B” and push the and worn out •...

  • Page 100: Technical Data

    TECHNICAL DAT Technical data NOVACAT A10 NOVACAT A10 ED Description (Type 3850) (Type 3850) 3-point mount Cat III Cat III No. of mowing discs 2 x 8 2 x 8 Number of blades per disc Working width 8.76 - 9.98 8.76 - 9.98...

  • Page 101: Connections Required

    TECHNICAL DAT Connections required Position of type plate • Hydraulic plug connection The chassis number is engraved on the type plate shown opposite. Guarantee claims, enquiries and spare parts - see chapter “Attaching to Tractor” orders cannot be processed without the chassis number. Min.
  • Page 102 SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein...
  • Page 103 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 104 SUPPLEMENT - A Recommendations for work safety Recommendations for work safety 5.) Spare parts All points refering to safety in this manual are a. The original com po nents and ac cessories have been indicated by this sign. designed especially for these machines and appliances. b.
  • Page 105 SUPPLEMENT - A 9.) Transport of persons prohibited a. The transport of persons on the machine is not permitted. b. The machine may only be driven on public roads when in the position stipu la ted for road transport. 10.) Driving ability with auxiliary equipment a.
  • Page 106 SHAFT Matching driveshaft to tractor Instructions for working To determine the actual length required, hold the two halves The permissible pto speed may not be exceeded when of the driveshaft side by side. using the implement. - The hitched implement may continue to run after the Only use the pto is switched off.
  • Page 107 SHAFT Supplement - B Important for driveshafts with friction clutch and evenly transferred during slipping. K90,K90/4,K94/1 Prior to initial operation and after long periods out of use, check friction clutch for proper function. a) Measure dimension „L“ at compression spring of K90, K90/4 and K94/1 or at set screw of K92E and K92/4E.

  • Page 108: Lubrication Chart

    Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year 100 ha every 100 hectares if necessary FETT Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation Rotations per minute...
  • Page 109 FETT X1 = 235mm (III) (III) 3,5 [l] SAE90 3,5 [l] SAE90 495.822.0003/17 1600-SCHMIERPLAN_3850 - 109 -...

  • Page 110: Lubricants

    - 110 - 1400_EN-BETRIEBSSTOFFE...
  • Page 111 - 111 - 1400_EN-BETRIEBSSTOFFE...
  • Page 112 - 112 - 1400_EN-BETRIEBSSTOFFE...

  • Page 113: Service

    SERVICE Select Control hydraulic diagram Seat valve - Right mower unit Seat valve - Right cross conveyor Seat valve - Left mower unit Seat valve - Right cross conveyor Seat valve - Locking system Y25 Seat valve - Left cross conveyor Seat valve - Side protection Y26 Seat valve - Left cross conveyor Seat valve - Side protection...

  • Page 114: Cross Conveyor Hydraulic Diagram (Select Control)

    SERVICE Cross conveyor hydraulic diagram (Select Control) Key: Current control valve - right cross conveyor Current control valve - left cross conveyor - 114 - 1601_GB-SERVICE_3850...

  • Page 115: Select Control - Emergency Operation

    SERVICE Select control - Emergency operation The hydraulic block is located under the front protective When a disturbance occurs in the electrical cover. system then the desired hydraulic function can To carry out the desired hydraulic function be carried out using an emergency action. - Screw the allocated valve button in Be aware of the danger areas with lifting - Actuate servo-valve on tractor...

  • Page 116: Select Control - Control Panel

    SERVICE Select control - Control panel Connector diagram from outside Power - 116 - 1601_GB-SERVICE_3850...

  • Page 117: Select Control - Cable Harness

    SERVICE Select Control - Cable harness Key: Pressure switch, auto Right raising angle Left raising angle B10 PTO speed input B11 Right side angle B12 Left side angle M1 Optional electric grease pump ST1 Plug connection to operating panel ST2 Plug connection to CAN/IO Connecting plug to CC or cross flow Seat valve - Right mower unit...

  • Page 118: Select Control - Circuit Diagram

    SERVICE Select Control - Circuit diagram - 118 - 1601_GB-SERVICE_3850...

  • Page 119: Power Control Hydraulic Diagram

    SERVICE Power Control hydraulic diagram Seat valve - Right cross conveyor Lower directional control valve Seat valve - Right cross conveyor Raise directional control valve Y25 Seat valve - Left cross conveyor Seat valve - Right mower unit Y26 Seat valve - Left cross conveyor Seat valve - Left mower unit Seat valve - Right side shift Seat valve - Middle mower unit...

  • Page 120: Cross Conveyor Hydraulic Diagram (Select Control)

    SERVICE Cross conveyor hydraulic diagram (Select Control) Key: Current control valve - right cross conveyor Current control valve - left cross conveyor - 120 - 1601_GB-SERVICE_3850...

  • Page 121: Power Control - Emergency Operation

    SERVICE Power Control - Emergency operation The hydraulic block is located under the front protective When a disturbance occurs in the electrical cover. system then the desired hydraulic function can To carry out the desired hydraulic function be carried out using an emergency action. - Screw the allocated valve button in Be aware of the danger areas with lifting - Actuate servo-valve on tractor...
  • Page 122 SERVICE Lower directional control valve Seat valve - Filling left hydraulic relief Raise directional control valve Collision protection Seat valve - Right mower unit Seat valve - Right cross conveyor S e a t va l ve - R i g h t c r o s s c o nveyo r Seat valve - Left mower unit Seat valve - Middle mower unit Seat valve - Middle mower unit in neutral...

  • Page 123: Power Control - Control Panel

    SERVICE Power Control - Control panel Bolts M6 Signaller USB connection Cable 6x 0.5 - 123 - 1601_GB-SERVICE_3850...

  • Page 124: Power Control - Job Calculator

    SERVICE Power Control - Job calculator External view of the plugs 3,2m 6² sw ECU GND Masse 6² rt +12V LP nicht vollständig bestückt dargestellt rt (6mm²) Power + rt (2,5mm²) sw (2,5mm²) ECU PWR ECU GND sw (6mm²) Power Masse 6 7 8 wsgn TBC DIS...

  • Page 125: Tractor Cable

    SERVICE Tractor cable External view of plugs and plug-in connections TBC PWR sw 4 sw 1 rt 4,0 UB Dauer gnge CAN H sw 2 CAN L sw 3 bl (-) br (+) 2,0m 2,0m schwarzes Kabel bei Variante 356B4000 10 A - 125 - 1601_GB-SERVICE_3850...

  • Page 126: Power Control - Cable Harness

    SERVICE Power Control - Cable harness - 126 - 1601_GB-SERVICE_3850...
  • Page 127 SERVICE ST 3 Connecting plug to CC or cross flow Power Control cable harness key Signal socket kph Lower directional control valve Right MW position Raise directional control valve Right relief pressure Seat valve - Right mower unit Left MW position Seat valve - Left mower unit Left relief pressure Seat valve - Middle mower unit...

  • Page 128: Power Control - Circuit Diagram

    SERVICE Power Control - Circuit diagram - 128 - 1601_GB-SERVICE_3850...

  • Page 129: Terminal Assignment Of Cci Terminal

    SERVICE Terminal assignment of CCI terminal: The multi-connector power board is on the back of the terminal. In addition, the terminal USB connection is located on the rear side under a flap (external plug views) Symbol PIN Signal Colour Function white Supply voltage EMERGENCY STOP B...
  • Page 130 SERVICE Colour Function LIN / M18 x1 - 4-pin connector B SW N.C. white N.C. blue black LIN bus +5 V USB supply voltage 5 V white data Green data + black white Supply voltage EMERGENCY STOP B brown Emergency-Stop input Green ECU- or external on/off signal Yellow...

  • Page 131: Repairs To The Cutter Bar

    REPAIR INS N N TRUCTIONS Repairs to the cutter bar • Markings aligned (K1, K2). up to 2005 model (Marking K1 = Centre point on the hub) from 2006 model (Marking K1 = Larger countersink w k hen drilling) • Only screw on nut (M) when there is sufficient thread length (L) to prevent any damage.

  • Page 132: Assembly Instructions

    REPAIR INS N N TRUCTIONS Assembly instructions • For easier assembly of the cutting discs please proceed as follows: 1. With the disc's direction of rotation to the left = Marking (K1) at the top 2. With the disc's direction of rotation to the right = Marking (K1) at the bottom - 132 -...
  • Page 133 REPAIR INS N N TRUCTIONS - 133 -...
  • Page 134 REPAIR INS N N TRUCTIONS - 134 -...

  • Page 135: Combination Of Tractor And Mounted Implement

    IMPORTANT! ADDITIONAL INFO F F RMATION Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight o f the tractor.
  • Page 136 IMPORTANT! ADDITIONAL INFO F F RMATION 3. CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted implement has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
  • Page 137 EC Conformity Declaration PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Novacat A10 CF A10 ED A10 RC mower Type 3850 3850 3850 Serial no. machinery 2006/42/EG EN ISO 12100 EN ISO 4254-1 EN ISO 4254-12 Andreas Gadermayr Industriegelände 1 A-4710 Grieskirchen Markus Baldinger, Jörg Lechner,...
  • Page 138 Im Zuge der technischen Weiterentwick lung g g g La société PÖTTINGER Landtechnik GmbH Following the policy of the PÖTTINGER G G G G G B G G B arbeitet die PÖTTINGER Landtechnik améliore constamment ses produits grâce Landtechnik GmbH to improve their products GmbH stän dig an der Verbesserung ih rer au progrès technique.
  • Page 139 PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15 D-49509 Recke Telefon: +49 5453 9114-0 Telefax: +49 5453 9114-14 e-Mail: recke@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Landsberg Spöttinger-Straße 24 Postfach 1561...

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