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Summary of Contents for Pottinger NOVADISC 400
- Page 1 99 389.GB.80I.0 NOVADISC 400 (Type PSM 389 : + . . 01001) • Disc mower Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr. Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
- Page 2 Dear Farmer You have just made an excellent choice. Naturally we are very happy and wish to congratulate you for having chosen Pöttinger. As your agricultural partner, we offer you quality and efficiency combined with reliable servicing. In order to assess the spare-parts demand for our agricultural machines and to take these demands into consideration when developing new machines, we would ask you to provide us with some details.
- Page 3 INSTRUCTIONS FOR Dokument PRODUCT DELIVERY ALOIS PÖTTINGER Maschinenfabrik GmbH GEBR. PÖTTINGER GMBH A-4710 Grieskirchen Servicezentrum Tel. (07248) 600 -0 D-86899 Landsberg/Lech, Spöttinger-Straße 24 Telefax (07248) 600-511 Telefon (0 81 91) 92 99-10 / 21 Telefax (0 81 91) 59 656 GEBR.
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Page 4: Table Of Contents
TaBLe oF conTenTs safety hints to observe in supplement! Table of contents WARNINg SIgNS TEChNICAL DATA CE sign ....................5 Technical data ................. 24 Meaning of warning signs ..............5 The defined use of the mower unit ..........24 Optional equipment: ................ 24 ATTAChINg TO TRACTOR Necessary connections .............. -
Page 5: Warning Signs
Warning signs CE sign The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. Recommendations EU Declaration of Conformity (see supplement) for work safety By signing the EU Declaration of Conformity, the manufacturer declares that the machine being All points referring brought into service complies with all relevant safety and health requirements. -
Page 6: Attaching To Tractor
attaching to tractor 5. Set upper link spindle Safety hints: - By turning upper link spindle (16) cutter is brought into a see supplement-A1 Pkt. 8a. - h.) horizontal or a slightly forward inclined position. Attaching implement to tractor 1. horizontally set lifting gear's lower link 2. -
Page 7: Dismounting Implement From Tractor
Dismounting implement from tractor Dismounting implement from tractor 3. Swing support stand down and secure (F) 4. Lower implement to the ground using lifting gear. 1. Raise stop-lock support rope (S) 5. Dismount implement from - Stop-lock support to position "B" tractor Safety note! Before dismounting, check... -
Page 8: Transport Position
2. Raise stop-lock support using the rope (S). - stock-lock support to position "B" NOVADISC 225, 265, 305, 350 NOVADISC 400 3. Raise cutter bar hydraulically Changing from working position to transport position is only to be carried out on even, firm ground. -
Page 9: Road Transport
NOVADISC 225, 265, 305, 350 Lighting during use on roads If desired, a lighting unit can be supplied (1). For single parts see spare parts list. - Connect lighting and raise appliance for transport. NOVADISC 400 - 9 - 0401-GB-TRANSPORT_385... -
Page 10: Working Position
Working position Working position 3. Set height of lifting gear (h1) This lifting gear position (H1) does not need to be changed when Safety Precaution! mowing or turning (see next page). see supplement-A1 Pkt. 7.), 8c. - 8h.) Using the tractor's lifting gear, raise or lower the implement until a gap of about (H1 = 0) is achieved. -
Page 11: Starting Work
starting Work Important points before starting work After any contact with foreign objects • Check the condition of knives and the knife holder. Safety hints: • Retighten all knife screw fittings. see supplement-A Pkt. 1. - 7.) After the first hours of operation 5. -
Page 12: Take Care When Turning On Slopes
Working on slopes Take care when turning on slopes! The tractor's travelling characteristics are influenced by the weight (g) of the mower unit. This can lead to dangerous situations, especially on slopes. Danger of tipping occurs - when the mower unit is facing downhill and in a raised position, - when travelling in a left-hand curve with the mower unit raised, - when travelling in a left-hand curve in the transport position (mower unit completely raised). -
Page 13: Mowing
305 = 116 mm noVaDIsc 350 = 112 mm 5. hydraulic control valve (ST) noVaDIsc 400 = 10 mm - Single action hydraulic control valve (ST) to “LOWER” - Double-action hydraulic control valve (ST) to “FLOAT POSITION” If you are not shure whether the cutting area is really... -
Page 14: Hint
moWing hint If the band A leads to interruption (accumulation of crop) under difficult conditions on the field (e.g. very long grass, low driving speed, mowing on hillside), you can dismount the band with types Nova Disc 225 and 265. With type 05, 50 and 400 you are not permitted to dismount it. So far you use one or two swathformers on the right side you must have mounted this band A at any time, valid for all types. -
Page 15: Swathformer
sWathformer Swath Disc With the swath disc a narrower swath is formed when mowing. This prevents them from being run over by the tractor‘s wide tyres. Conveyor drums (Optional extra) With the both conveyor drums two narrower swaths is formed when mowing. -
Page 16: Safety Point
maintenance Safety point Parking in the ope Safety points! • Turn engine off when adjustment, service and repair When parking in the open for work is to be done. long periods of time, clean • Turn engine off piston rods and then coat when adjustment, with grease. -
Page 17: Angular Gear Oil Level Check
Maintenance and Service Angular gear oil change Angular gear oil level check 1. Raise cutter bar and bring into vertical position - Change oil after the first 50 operating hours. Under normal operating conditions, oil is to be replenished annually * See transport position (OIL LEVEL). - Change oil after 300 ha at the latest. Quantity: 0,95 lt. SAE 90 OIL LEVEL 2. Place suitable container underneath 3. Remove hexagonal screw (E) completely and drain old oil into container - Dispose of old oil properly 4. -
Page 18: Cutter Bar Oil Level Check
• Under normal operating conditions, oil is to be replenished • This time is necessary to allow the oil to gather in the lower annually. area of the mower bar. 1. Lift one side of the mower bar (X1) and support. 3. Remove oil refill screw (63). The oil level is measured at the oil refill screw hole. NOVADISC 400: X1 = 35,5 cm • The side where the oil refill screw is located remains on the ground. • Lift the other side of the mower bar about X1 and support with a suitable prop. Important! In doing so the cutter bar must be in horizontal position. -
Page 19: Cutter Bar
Maintenance and Service Cutter bar-oil change Changing oil - Change oil after the first 50 operating hours or after 100 ha at the latest. Note: • Change oil when at operating temperature. The oil is too viscid when cold. Too much old oil remains stuck to the gearwheels and because of this any suspended matter present cannot be removed from the gearing ST-24-11-2003 Quantity: NOVADISC 400: 5,0 liter SAE 90 - Raise tractor’s lifting gear completely. - Move hydraulic control device (ST) to ”LOWER” - The outer end of the cutter bar must hang down. - Take out oil drain plug (62), let run out and duly dispose waste oil NOVADISC 400 NOVADISC 350... -
Page 20: V-Belt Drive
Maintenance and Service V-belt Drive - check V-belt tension after 1 hour, after 5 hours, after 20 hours, then as necessary Setting range: 0.5 – 3 mm • Retensioning is only necessary when the setting becomes more than 3 mm. • If one of the 4 V-belts is damaged or stretched, then all 4 V-belts should be exchanged IMPORTANT! If the V-belts are tensioned too taut, the danger exists of the bearing and shafts becoming damaged. 1000 1000 122-02-19 - 20 - 0800-GB WARTUNG_389... -
Page 21: Checking Wear On Mowing Blade Holders
maintenance Checking wear on mowing blade holders Wearing parts are: Attention! - mounting of mowing blades (0) Danger of accident - bolts of mowing blades (1) if wearing parts are worn If such wearing parts are worn out they must not be used any longer. -
Page 22: Holder For A Quick Change Of Cutter Blades
maintenance anD service holder for a quick change of cutter blades Changing the Cutter Blades attention! (up to 200 model) For Your safety • Regularly check that cutter blades are tightened firmly! 1. Insert lever (h) horizontally between cutter disc and holder (30) - Cutter blades on a cutter disc should wear out simultaneously (danger of imbalance). -
Page 23: Changing The Cutter Blades (From 2004 Model)
maintenance anD service Changing the Cutter Blades (from 2004 model) 1. Insert lever from left or right side on the cutter disc ”Pos A” until it stops. 2. Swing lever from ”pos. A” to ”pos. B” and push the movable holder (30) down. 5. -
Page 24: Technical Data
The defined use of the mower unit NOVADISC 400 (Type PSm 389) mower is intended solely for normal use in agricultural work. • The mowing of grassland and short stemmed fodder. Any other uses outside of these are regarded as undefined. -
Page 25: Supplement
supplement GB-Anhang Titelblatt _BA-Allgemein... - Page 26 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
- Page 27 Recommendations for work safety supplement - a Recommendations for work safety 6.) Transport of persons prohibited All points refering to safety in this manual are indicated a. The transport of persons on the machine is not permitted. by this sign. b.
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Page 28: Driveshaft
Driveshaft Supplement - B matching driveshaft to tractor Rules for working To determine the actual length required, hold the two Never exceed the maximum p. t. o. speed when using halves of the driveshaft side by side. the implement. Important! - When the p.t.o. - Page 29 Driveshaft Supplement - B how a cam type cut out safety clutch works This overload clutch switches the torque transmitted to zero if overloaded. To revert to normal operation, stop the p.t.o. drive briefly. The clutch reengages at a speed below 200 rpm. ImPORTANT! Re-engaging is also possible by decreasing the p.t.o.
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Page 30: Lubrication Chart
FeTT Schmierplan Plan de graissage Lubrication chart alle 8 Betriebsstunden Toutes les 8 heures de service after every 8 hours operation alle 20 Betriebsstunden Toutes les 20 heures de service after every 20 hours operation 40 F alle 40 Fuhren 40 F Tous les 40 voyages 40 F... - Page 31 FETT - 31 - 0200 Schmierplan_385...
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Page 34: Attachment Variations
supplement siDe-locateD attachment Attachment variations The distance between cutting disc and tractor tyres should be as minimal as possible (X1). Install the console and lower link pins according to the tractor being used. Adaption to the tractor 1. Measure the distance to the outer sides of the tractor tyres (RA). - Page 35 Appendice Lisa Anhang Додаток Anexo Supplement Annexe Priloga P¯Ìloha Aanhangsel Liite melléklet - 3 - 0200 ScHUTZTUcH_385...
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Page 36: Repairs On The Cutter Bar
reparair instructions Repairs on the cutter bar • Adjust markings in a line (K1, K2). • Only screw the nut (M) on when there is sufficient thread length in order to prevent any damage. • Secure nut (M) against loosening. - with „Loctite 242“... -
Page 37: Combination Of Tractor And Mounted Implement
important! aDDitional information Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight of the tractor. - Page 38 important! aDDitional information 3. caLcULaTIon oF THe ReaL FRonT aXLe LoaD T V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted V min implement has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
- Page 39 Disc mower NOVADISC 225 Type 385 NOVADISC 350 Type 388 NOVADISC 265 Type 386 NOVADISC 400 Type 389 NOVADISC 305 Type 387 __________________________________________________________________________ (make, model) to which this certificate applies, conforms to the basic safety and health requirements of EEC Directions 98/37, (if applicable) and to the other relevant EEC Directions.
- Page 40 Im Zuge der technischen Weiterentwicklung La société PÖTTINGER Ges.m.b.H améliore Following the policy of the PÖTTINGER Ges. arbeitet die PÖTTINGER Ges.m.b.H ständig constamment ses produits grâce au progrès m.b.H to improve their products as technical an der Verbesserung ihrer Produkte. technique.
- Page 41 ALOIS PÖTTINgER maschinenfabrik gesellschaft m.b.h A-4710 Grieskirchen Telefon: 004 (0) 72 48 600-0 Telefax: 004 (0) 72 48 600-511 e-Mail: landtechnik@poettinger.co.at Internet: http://www.poettinger.co.at gEBR. PÖTTINgER gmBh Stützpunkt Nord Steinbecker Strasse 15 D-49509 Recke Telefon: (0 54 5) 91 14 - 0 Telefax: (0 54 5) 91 14 - 14 PÖTTINgER France 129 b, la Chapelle...
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