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- Page 1 Operator‘s manual Nr. 99+3784.EN.80U.0 Translation of the original Operating Manual Disc mower NOVACAT 302 CF (Type PSM 3786 : + . . 0001) NOVACAT 352 ED/RCB/CF (Type PSM 3784 : + . . 0291) NOVACAT 402 ED (Type PSM 3785 : + . . 0001)
- Page 2 "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand. There may be deviations between these instructions and the product as we are constantly developing our products.
- Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate. Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.
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Page 4: Table Of Contents
TABLE OF CONTENTS Table of contents Attention! Introduction ..............5 Overview - Device with hydraulic tailgate opening ... 38 Safety hints to SYMBOLS USED Safety advice ............39 observe in CE mark ..............6 Mode of operation ............ 40 supplement! Safety hints: ............... -
Page 5: Introduction
INTRODUCTION These Operating Instructions are integral part of the imple- Introduction ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide... -
Page 6: Symbols Used
SYMBOLS USED CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements. -
Page 7: Warning Signs
WARNING SIGNS Meaning of warning signs Secure your right to product warranty by signing the delivery declaration. (1x) Read the operating instructions before working with the device. (1x) 494,529 Lubricating position (6x) 494,646 Shut engine off and remove key before carrying out maintenance or repair work. - Page 8 WARNING SIGNS Mounting position (1x) 495,726 Blade equipment (1x) 495,855 434.969.999 434.970.999 434.960 434.961 495.855/19 Pressure in gas storage tank (2x) 495,197 [bar] ○ 25 ○ 40 ○ 50 ○ 60 ○ 80 ○ 90 ○ 100 ○ 120 ○ _____ 495.197/19 Blade changing (1x)
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Page 9: Position Of The Warning Signs
WARNING SIGNS Operation hoist unit (1x) 495,823 Position of the warning signs 113-18-06 113-18-05 8 8 8 - 9 - 1900_GB-Warning signs_3784... -
Page 10: Overview
(2) Hydraulic relief (5) Folding lateral protection (3) Cutter bar Variations Description Description NOVACAT 302 CF Working width 3.04 m NOVACAT 352 ED / RC /CF Working width: 3.46 m NOVACAT 402 ED Working width: 3.88 m - 10 -... -
Page 11: Tractor Requirements
Lifting unit (three-point linkage) 371-08-16 To operate this machine the following tractor requirements are necessary: - Tractor power: NOVACAT 302 CF from 74 kW / 100 PS NOVACAT 352 ED / RC / CF from 96 kW / 130 PS NOVACAT 402 ED... -
Page 12: Hydraulic Connections Required
Do not mix mineral oils with bio oils! Power connections required Design Consumer Volt Power connection Standard Lighting 7-pin 12 V DC According to DIN- ISO 1724 Terminal (NOVACAT 302 CF only) 3-pin 11-16 VDC According to DIN- ISO 1724 - 12 - 2000-EN_TRACTOR PREREQUISITE_3784... -
Page 13: Attaching To Tractor
ATTACHING TO TRACTOR Safety advice - Adjust the lower link bolts (1) on the bearing frame, according to the three-point category, and the track width using the fixing screw. The mower must not touch DANGER the rear tractor tyres. Life-threatening danger through operating a machine that is unroadworthy or damaged Check the vehicle for roadworthiness prior to every operation (lights, brakes, protective... - Page 14 ATTACHING TO TRACTOR 2. Move the lifting gear in the appropriate direction until DANGER the indicator arrow points (1) on the relief cylinder point directly at each other. Life-threatening danger exists when cardan shaft This setting means an approx. 700 mm length is unadapted ground clearance to the right lower linkage bolt.
- Page 15 ATTACHING TO TRACTOR - Reference values for preload pressure ex works: Display value on manometer The mower is to be swivelled into field transport position. for machine without a conditioner: 110 bar for implement with conditioner: 145 - 150 bar 7.
- Page 16 ATTACHING TO TRACTOR 10. Checking the lighting DANGER Life-threatening danger through operating a machine that is unroadworthy or damaged The lights and corresponding reflector plates are to be checked for functioning, complete- ness and cleanness before any driving on public roads. - 16 - 2000_DE-ANBAU_3784...
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Page 17: Transport And Working Position
TRANSPORT AND WORKING POSITION Safety advice Changing from field transport to transport position DANGER NOTE Life-threatening danger through the mower tipping over Danger of damage to cardan joint or cardan shaft stub at the angular gear input point! Change from the working to the transport position only on level, solid ground. -
Page 18: Changing From Transport To Working Position
TRANSPORT AND WORKING POSITION Changing from transport to working position Procedure: WARNING Risk of injury resulting in death or other serious injury when the mower is swivelled. Ensure that no one is standing in the mow- er’s swivel range 1) Pull control line 2) At the same time swivel the mower into field transport position until the swivel cylinder is completely extended using the dual-action control unit... -
Page 19: Unhitching And Parking
UNHITCHING AND PARKING General tips The following procedure applies to both situations: 1. Set the single-action control unit to floating position to lower the implement to the required parking position DANGER (H, R). Life-threatening danger should the tractor start 2. Swivel safety flap (1) into (item A). moving on its own. - Page 20 UNHITCHING AND PARKING CAUTION Risk of slight or moderate injury due to jerky lifting of the mower attachment frame when uncoupling from the lower links. Check that the safety flap (1) is swivelled to position A before uncoupling the device. 5.
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Page 21: Operation
OPERATION Safety advice Important notes prior to starting work 1. Check DANGER - Check the condition of blades and the blade fastening. Life-threatening danger exists through blades being - Check mowing discs for damage (see chapter ejected. "Maintenance and Service") 2. -
Page 22: Mowing
OPERATION If a collision occurs anyway, 6. Wear hearing protection The noise level in the workplace can deviate from the measured value (see Technical Data) partly because of the differing cabin types of various tractors. check the mowing discs and their drive shafts (4a). the farmer (or contractor) must provide appropriate hearing protection (UVV 1.1 §... -
Page 23: Settings For Operation
OPERATION Settings for operation Tractor hydraulic system The tailgate of the transverse screw conveyor can only - The right lower link is to be set to H1 ≈ 700 mm ground be operated in the headland position. distance. Attempts to operate the transverse screw conveyor as long - Fix the tractor hydraulic system in this position as the mower is in the working position will have no effect. - Page 24 OPERATION With tine conditioner: To facilitate the removal of the blockage, set the intensity of the tine conditioner to position 0 (see chapter Tine conditioner). NOVACAT 302 NOVACAT 402 355-08-15 With roller conditioner: DANGER Risk of injury through tensioned springs. Relieve the roller conditioner tension before unclogging.
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Page 25: Working On Slopes
WORKING ON SLOPES Working on slopes DANGER Life hazard - due to tandem tipping. The tractor's travelling characteristics are influenced by the weight (G) of the mower unit. This can lead to dangerous situations, especially on slopes. Tipping hazard on slopes is present Counter-measures: out a risky turning manoeuvre. -
Page 26: Ed Tine Conditioner
ED TINE CONDITIONER Operation mode The aim of conditioning is to ream the wax layer (protection layer) from the blade of grass. Consequently, the fodder looses moisture more easily and dries more quickly. Conditioning is carried out using V-shaped tines, placed in a spiral on the conditioner shaft. -
Page 27: Correct V-Belt Tension
TINE CONDITIONER NOVACAT 402 ED Rotor tines position Pos. Z1: Rotor tines position for normal operating conditions. Pos. Z2: For difficult conditions of use, if e.g. the fodder wraps around the rotor. Turn the rotor prongs 180° (pos.Z2). This tine position solves the problem in most cases. -
Page 28: Uncoupling And Coupling The Conditioner
TINE CONDITIONER Wide spreading Uncoupling and coupling the conditioner - Swivel the swath plates (S) completely out - Set the position of the guide plates (see illustration (B)) DANGER 278-09-52 Life-threatening danger exists when detaching the conditioner. If the conditioner is detached, the cutting blades are freely accessible. - Page 29 TINE CONDITIONER 10. Insert the conditioner chassis - left - as far as possible 2. Release the locking screw (3) into the opening intended for it 3. Swivel the rear side guard up. 4. Remove the V-belt cover (2 screws) 11.
- Page 30 TINE CONDITIONER 14. Loosenfastenings, left and right Remove screw (S) option) Remove the linchpin (V1) and unlock the bolt 15. Always park conditioner (CR) stably. Fitting the conditioner (CR), the swath former (SF) or the "rear protection" component - is carried out similarly to removal but in the reverse order.
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Page 31: Position Of The Rotor Tines On The Conditioner
TINE CONDITIONER Position of the rotor tines on the conditioner NOTE Risk of material damage during operation with unbalance. Always remove both opposite tine holders and install them if you want to remove damaged tines. In case of noticeable vibrations, stop immediately and check the tine conditioner for lost tines. If necessary, remove the tine and the opposite bracket. -
Page 32: Rc = Roller Conditioner
RC = ROLLER CONDITIONER Safety advice DANGER Life-threatening danger exists through being drawn in by rotating parts. Never open or remove the safety devices as long as the engine is running or parts are moving. CAUTION Risk of injury through ejected parts Maintain a sufficiently safe distance to people when mowing. -
Page 33: Possible Settings
ROLLER CONDITIONER Possible settings Conditioning intensity: See overview (A): The upper roller is moveable and is tensioned left and DANGER right with a spring. The spring tension intensity is always Life-threatening danger exists through being drawn adjusted using nut (A). in by rotating parts. -
Page 34: Operation
ROLLER CONDITIONER Operation If the rear safeguards and swath discs are to be mounted, remove the cutter bar reinforcement (1). If the swath discs are not to be mounted, the cutter bar DANGER reinforcement does not have to be removed. Life-threatening danger exists through parts being thrown out. -
Page 35: Maintenance
ROLLER CONDITIONER Reverse the three screws in the centre bearing. Cleaning the auxiliary drive: after 50 hours of operation See overview (G) - Insert the three screws (3) in the rear area of the centre bearing. These must be inserted with the screw head facing down. - Page 36 ROLLER CONDITIONER Main drive belt tension: See overview (D, E) Check belt tension: Changing belt tension: Replacing belts: When the drive belts show signs of damage or wear, they must be replaced. (Note: Always replace the complete Lubricating the drive: belt set!) (After every 50 operating hours) with grease (12-14), see illustration.
- Page 37 ROLLER CONDITIONER Gear oil: (After every 100 operating hours) 126-16-109 The gearing is located on the innerside of the conditioner. (Fully synthetic lubricating oil for high- temperature lubrication, ISO-VG class 220) - 37 - 1900-EN_WALZENAUFBEREITER_3783...
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Page 38: Cross Flow
CROSS FLOW Overview - Device with mechanical tailgate opening 131-16-26 Designations: (1) Drive unit (under the protective cover) Protective apron ejector (2) V-belt tensioner Protective apron (option) (3) Locking lever tailgate (open position) Distance setting swath curtain (4) Locking lever tailgate (closed position) (10) Shut-off valve swath curtain pivoting and throttle of the folding speed (5) Spare belt position... -
Page 39: Safety Advice
CROSS FLOW Safety advice CAUTION WARNING Risk of injury through cutting, amputation and Risk of serious injury through the drawing-in of crushing of body parts by moving parts. Particularly clothing, hair or body parts. from the the ejector end of the transverse auger (7) Never open or remove guards while the and when tailgate is open. -
Page 40: Mode Of Operation
CROSS FLOW Mode of operation 2. Open tailgate - Hold tailgate by the lever The CF unit (option for A10) is used to deposit the cut - Loosen centre (A) locking bolt. material in a swath immediately after mowing. CF unit operation The CF unit runs fully automatically and requires no operating elements. -
Page 41: Hydraulic Tailgate (Option)
CROSS FLOW 3. Close tailgate Scraper bar - Central locking bolt (A) must be free - Carefully close tailgate - Check side locking mechanism 4. Lock the locking shaft at the side - Insert release lever (2) into the side position (B). - Secure release lever (2) with spring pin (1). -
Page 42: Maintenance
CROSS FLOW Maintenance Cleaning (every 20 hrs) - Open the coverings and service accesses to the belt drive. DANGER - Remove collected debris Life-threatening danger exists through moving or - Clean transverse auger. rotating parts NOTE Only carry out maintenance when... Damage to property caused by dirt in the lubrication they have parked the appliance safely and system... - Page 43 CROSS FLOW OIL-LEVEL 510.083 Lubricate transverse auger every 50 operating hours Lubricate grease nipples (3) and (4) on the transverse auger bearing with grease (IV) . 1901-EN WUNSCHAUSRÜSTUNGEN_3850 - 43 -...
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Page 44: Mowing Without A Conditioner
MOWING WITHOUT A CONDITIONER Mowing without a conditioner Pay particular attention if the conditioner has been removed from the cutter bar! Note A machine with a conditioner (CR) as a complete unit is fitted with proper protection elements. However, if the conditioner has been removed then the mower unit is no longer completely covered. -
Page 45: Swath Width When Mowing Without A Conditioner
MOWING WITHOUT A CONDITIONER Swath width when mowing without a Setting both tension springs conditioner When mowing without a conditioner, the swath width is determined by the swath discs. This avoids driving over the crop with wide tractor tyres. Fitting swath discs - Fit the swath discs in Position 1, left and right (see also previous page: frame "Rear Protection") Conveying cones (optional) -
Page 46: Collision Prevention
COLLISION PREVENTION Collision Prevention NOTE Material damage - It is not the purpose of collision avoidance to avoid damage to the machine when driving at full speed. Drive at an appropriate speed. Drive within the line of vision. When mowing around trees, fences, boundary stones, etc., the cutter bar may collide with obstacles despite careful and slow driving. -
Page 47: General Maintenance
GENERAL MAINTENANCE Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANGER b. We expressly draw your attention to the fact that genuine Life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us. -
Page 48: Articulated Shafts
GENERAL MAINTENANCE Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply. -
Page 49: Cutter Bar Oil Level Check
MAINTENANCE Cutter bar oil level check 2. Leave mower bar in this position for about 15 minutes. conditions. the lower area of the mower bar. DANGER 3. Remove oil fill screw (63). Life-threatening danger exists through another person starting the tractor and driving off, or switching OIL LEVEL on the cardan shaft while maintenance work is being carried out. -
Page 50: Cutter Bar Oil Change
MAINTENANCE Cutter bar oil change Oil change angular gear 1 - Change oil after the first 50 operating hours or after - Change oil after the first 50 operating hours. 100 ha at the latest. Under normal operating conditions, oil is to be topped up annually (OIL LEVEL). -
Page 51: Oil Change Angular Gear 2
MAINTENANCE Oil change angular gear 2 Installing cutter blades - Change oil after the first 50 operating hours. Under normal operating conditions, oil is to be topped up annually (OIL LEVEL). The arrow on the cutter blade shows the - Change oil after 100 ha at the latest. cutter disc's direction of turn. -
Page 52: Wear Control Of Mowing Blades And Holder
MAINTENANCE Wear control of mowing blades and of the bolt: Diameter < 15 mm>; wear in the lower holder area of the bolt) (30) WARNING Risk of injury resulting in death or other serious injury. Worn-out blade bolt Loose fit of the blade pin Worn blade holder Uneven wear of the pair of blades, which could cause unbalance... -
Page 53: Storing Of The Lever
MAINTENANCE 8. Raise lever H 90° to floor again (Pos A) and pull out sideways. Bolt exchange passage: 1. Removing the mower disc 076-18-009 a. Loosen the retaining screw (1) of the mower disc cover. b. Removing the mower disc cover c. -
Page 54: Changing The Cutter Blades (From 2004 Model)
MAINTENANCE AND SERVICE Changing the Cutter Blades (from 2004 model) 1. Move lever (H) from the left or right to the stop between mower disk and blade holder (30) into position "A" 2. Swivel lever from pos. A to pos. B and thus press the moveable blade holder (30) down. -
Page 55: Technical Data
Min. operating pressure: 170 bar Max. operating pressure: 200 bar 302 CF / NOVACAT 352 CF only) (NOVACAT 302 CF / NOVACAT 352 CF only) 1)Weight Deviations are possible depending on the machine's fittings. - 55 - 2000_DE-TECHN. DATA _3784... -
Page 56: The Defined Use Of The Mower Unit
The defined use of the mower unit The mowers "NOVACAT 302 CF (TYPE PSM 3786)", "NOVACAT 352 ED/RC/CF (TYPE PSM 3784)", "NOVACAT 402 ED (TYPE PSM 3785)" are intended exclusively for normal agricultural use. -
Page 57: Supplement
SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein... - Page 58 The original cannot be copied ... Things will run better with genuine Pöttinger parts The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety. Be sure you purchase the ”Original”...
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Page 59: Safety Advice
ANNEX -A SAFETY ADVICE 6.) Appropriate use a. see technical data This operating manual contains this symbol at all points b. Intended use also includes compliance with the relating to the safety of persons. manufacturer's stipulated operating, maintenance and service conditions. 1.) Operating instructions a. - Page 60 ANNEX -A SAFETY ADVICE 10.) Asbestos 13.) General a. Certain sub-supplied components of the vehicle may a. Before attaching implements to the three-point linkage, contain asbestos due to technical reasons. Please move system lever into a position whereby unintentional observe the marking of spare parts. raising or lowering is ruled out! b.
- Page 61 PTO SHAFT GUARDING Supplement - B Adapting cardan shaft Safety chain - Use chain to prevent tube guard from rotating. Ensure sufficient swivel space for the cardan shaft! NOTE - Trim the safety chain so that it cannot wind around the Material damage - due to inferior spare parts cardan shaft.
- Page 62 PTO SHAFT GUARDING Supplement - B Important for driveshafts with friction DANGER clutch Mortal danger - due to worn covers Torque is limited with overloading and brief torque peaks Replace the worn covers immediately and evenly transferred during slipping. Prior to initial operation and after long periods of non-use, check friction clutch for proper function.
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Page 63: Lubrication Chart
Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year 100 ha every 100 hectares if necessary FETT GREASE (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions Rotations per minute Always screw in measuring stick up to stop. - Page 64 FETT NC 302 CF - X2=300 mm NC 352 ED/RC/CF X2=300 mm NC 402 ED X2=250 mm (III) (III) (III) (100 ) 1,25 [l] SAE90 0,8 [l] SAE90 131-16-21 131-16-24 1300-SCHMIERPLAN (3784) - 64 -...
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Page 65: Lubricants
- 65 - 1400_EN-BETRIEBSSTOFFE... - Page 66 - 66 - 1400_EN-BETRIEBSSTOFFE...
- Page 67 - 67 - 1400_EN-BETRIEBSSTOFFE...
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Page 68: Taper Bushes
TAPER BUSHES Taper bushes installation instructions To assemble 1. Clean and degrease the bore and taper surfaces of the bush and the tapered bore of the pulley. 2. Insert the bush in the pulley hub and line up the holes (half thread holes must line up with half straight holes). -
Page 69: Service
Hydraulic plan 1. Unloading 2. Lifting 3. Swing limiter 4. Swatch transmission Option for NOVACAT 302 CF and NOVACAT 352 CF 5. Lower link arm 6. Return swivelling system 7. Rear wall locking device (NOVACAT 302 CF and NOVACAT 352 CF) -
Page 70: Combination Of Tractor And Mounted Implement
IMPORTANT! ADDITIONAL INFORMATION The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight of the tractor. - Page 71 IMPORTANT! ADDITIONAL INFORMATION V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted V min implement has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
- Page 72 EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): NOVACAT 302 CF 352 ED / RC / CF 402 ED mower 3786 3784 3785 Type Serial no.
- Page 73 Im Zuge der technischen Weiterentwicklung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH ständig an der Verbesserung ihrer as technical developments continue, la mejora constante de sus productos, Produkte.
- Page 74 PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Telefon: Telefax: e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Nord Steinbecker Str. 15 D-49509 Recke Telefon: e-Mail: recke@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Deutschland Süd Justus-von-Liebig-Str. 6 D-86899 Landsberg am Lech Telefon: e-Mail: landsberg@poettinger.at Pöttinger France S.A.R.L.
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