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Summary of Contents for Pilz PSS u2 P42 F-R
- Page 1 PSS u2 P42 F/S -R Operating Manual-1006018-EN-02 - PSS u2 in the automation system PSS 4000...
- Page 2 We do assure you that all persons are regarded without discrim- ination and on an equal basis. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
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Page 3: Table Of Contents
Contents Introduction ..........................5 Validity of documentation ......................5 Using the documentation ......................5 Terminology ..........................5 Definition of symbols .........................6 Overview ..........................7 Module features ........................7 Front view..........................8 Side view right-hand........................9 Safety ............................10 Intended use ..........................10 3.1.1 Third-party manufacturer licence information................11 Safety regulations ........................11 3.2.1 Additional documents that apply ....................11 3.2.2... - Page 4 Contents Display elements........................25 9.2.1 DIAG ............................26 9.2.2 PWR............................27 9.2.3 PLC ............................27 9.2.4 MBUS............................28 9.2.5 SD .............................29 9.2.6 SNp ............................31 9.2.7 L/A X3, L/A X4...........................32 9.2.8 TSN ............................32 Technical Details ........................33 10.1 Safety characteristic data......................35 Supplementary data .......................36 11.1 Permitted operating height ......................36 Network data ...........................37 Order reference ........................38 13.1...
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Page 5: Introduction
Introduction Introduction Validity of documentation This documentation is valid for the product PSS u2 P42 F/S -R from Version HW 1.2, FW 1.26.0. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction. -
Page 6: Definition Of Symbols
Introduction Definition of symbols Information that is particularly important is identified as follows: DANGER! This warning must be heeded! It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive measures that can be taken. WARNING! This warning must be heeded! It warns of a hazardous situation that could lead to serious injury and death and indicates preventive measures that can... -
Page 7: Overview
Overview Overview Module features The head module is part of the automation system PSS 4000. It can be used to connect a PSS u2 system to SafetyNET p or incorporated in projects with other fieldbuses. The head module has the following features: 2 free switch ports for connection to SafetyNET p External connections: –... -
Page 8: Front View
Overview Front view Front view of head modules with an RJ45 female connector [5] [6] [7] [8] [1] [2] [3] [10] [11] Legend Product name Order number Hardware version Serial number LEDs for status display Devices MAC address 2D code product information 2D code MAC address RJ45 female connector [10]... -
Page 9: Side View Right-Hand
Overview Side view right-hand Fig.: Side view right-hand head module PSS u2 P42 F/S -R Legend Placeholder for approval marking Production site "YOM" year of manufacture Product name Order number Manufacturer and address Block diagram Operating Manual PSS u2 P42 F/S -R 1006018-EN-02... -
Page 10: Safety
25]). The user must ensure that these conditions are met: – The firmware has been officially released by Pilz. – The firmware has not been withdrawn by Pilz in the meantime. – The firmware has been checked by a notified body for the standard applicable for the intended use and the successful check has been confirmed. -
Page 11: Third-Party Manufacturer Licence Information
It is essential that you observe the third-party manufacturer li- cence information. Further information is available in the document „Third-party manufacturer licence informa- tion PSS 4000-exclusive devices“ (document number 1003883) at www.pilz.com. Safety regulations 3.2.1 Additional documents that apply... -
Page 12: Use Of Qualified Personnel
Safety 3.2.3 Use of qualified personnel The products may only be assembled, installed, programmed, commissioned, operated, de- commissioned and maintained by persons who are competent to do so. A competent person is a qualified and knowledgeable person who, because of their train- ing, experience and current professional activity, has the specialist knowledge required. -
Page 13: Security
Perform a risk assessment in accordance with VDI/VDE 2182 or IEC 62443-3-2 and plan the security measures with care. If necessary, seek advice from Pilz Customer Support. Further information on Security can be found in the System description PSS 4000 (1001467). -
Page 14: Function Description
Function description Function description Block diagram Fig.: Block diagram PSS u2 P42 F/S -R Control system The head module is a programmable logic controller (PLC), which can be used in safety-re- lated and non-safety-related applications. The control system has memory areas for the op- erating system, the data and the device project with the user program. -
Page 15: Integrated Protection Mechanisms
Function description Integrated protection mechanisms The module has the following protection mechanisms: multi-channel diverse processor section Cyclical self tests potentially isolated SafetyNET pinterface Temperature monitoring When exceeding the permitted ambient temperature (see Technical details [ 33]) the PSS u2 system switches to a safe state. microSD card The microSD card has the following functions: The microSD card is used to store the naming data and the device project;... -
Page 16: Reset Button
Function description When a device is changed, the stored data can be copied over using the Reset button (see Reset button). The following microSD card is available, see order reference accessories [ 38]. Reset button The "Reset" pushbutton on the head module has various functions: Perform a warm reset for the PSS u2 system. -
Page 17: External Communication
Function description External communication For non-safety-related applications the following IP connections are supported: Modbus/TCP Raw UDP Raw TCP Detailed information is available in the "System description PSS 4000". Operating Manual PSS u2 P42 F/S -R | 17 1006018-EN-02... -
Page 18: O-Data Of Module Bus Pss U2 Of The Head Module
I/O-data of module bus PSS u2 of the head module I/O-data of module bus PSS u2 of the head module (The I/O data of the electronic modules are described in the operating manuals of the elec- tronic modules. Other I/O data are described in the system description PSS 4000.) The data described below are available on the head module. -
Page 19: Installation
Installation Installation General installation guidelines Please note the Installation Manual PSS u2 in the automation system PSS 4000. The description below assumes that the mounting rail is already installed. CAUTION! Risk of material damage Electrostatic discharge can damage components. – Ensure against discharge before touching the product, e.g. by touch- ing an earthed, conductive surface or by wearing an earthed arm- band. -
Page 20: Dimensions In Mm
Installation Dimensions in mm 107.3 93.75 33.35 (96.85) Fig.: Dimensions-head module PSS u2 P42 F/S -R (without main voltage supply module) Operating Manual PSS u2 P42 F/S -R | 20 1006018-EN-02... -
Page 21: Installing The Head Module
Installation Installing the head module Prerequisite: The main voltage supply module PSS u2 PS1 -R is installed to the head module. Main voltage supply modules may only be plugged or unplugged if the terminal block was removed previously. The mounting rail must be installed. The mounting rail can be installed horizontally or vertically. -
Page 22: Install Head Module Plus Main Voltage Supply Module
Installation 7.3.1 Install head module plus main voltage supply module Prerequisite The mounting rail must be installed. The backplane is installed and the cover plate is installed. 1. Plug the head module plus main supply voltage module on to the mounting rail. -
Page 23: Interface Assignment
Interface assignment Interface assignment Further information on the Ethernet interface can be found in the system description PSS 4000. Assignment of the interfaces on head modules with an RJ45 female connector SafetyNET p Assignment Shield RJ45 female connector 1: TD+ 2: TD- 3: RD+ 4: n.c. - Page 24 Interface assignment Fig.: Additional options for fastening the data cable on the head module and locking the connector using cable ties Remove the cable ties before pulling out the plug. Sealing unused RJ45 sockets/microSD card/reset buttons Sealing the cover flap protects against unauthorised access. Fig.: Sealing the RJ45 sockets Operating Manual PSS u2 P42 F/S -R | 24...
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Page 25: Operation
Operation Operation Messages The PSS u2 system provides many options for diagnostics, fault detection and communica- tion with other control systems. Diagnostics for the PSS u2 system can be run via LEDs on the head module, Diagnostic list and diagnostic log. All errors and malfunctions detected by the head module are entered in the diagnostic list and the diagnostic log. -
Page 26: Diag
(green chase light) This indicates that a released firmware version from Pilz is installed. If a red chase light is displayed, then a test version of the firmware is installed on the head mod- ule. -
Page 27: Pwr
Operation 9.2.2 The "PWR" LED indicates the status of the supply voltage for the module supply. Colour Status Description Supply voltage for the module supply is missing. Green Supply voltage for the module supply is OK. When die DIAG, MBUS, PWR, SD CARD, SNp and TSN LEDs all flash green, the user has activated device identi- fication. -
Page 28: Mbus
Operation 9.2.4 MBUS The "MBUS" LED indicates the status of the PSS u2 module bus. Colour Status Description The module bus is just being started or an internal error occurred on the module bus. Green FS and ST module bus are operating without error. When die DIAG, MBUS, PWR, SD CARD, SNp and TSN LEDs all flash green, the user has activated device identi- fication. - Page 29 Operation 9.2.5 The "SD" LED indicates the status of the SD card. Colour Status Description Green Naming data and device project on the device and SD card match. There is no device project and no naming data on the SD card.
- Page 30 Operation Colour Status Description SD card is missing. SD card was not detected. SD card is defective. Recovery mode: For some reason, the file system of the SD card could not reconstruct a consistent state. Naming data and/or device project from the SD card may not be loaded into the device: Product type on the SD card does not match the product type of the device/head module.
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Page 31: Snp
Operation 9.2.6 The "SNp" LED indicates the status of SafetyNET p. Colour Status Description SafetyNET p is not in operation: FS and ST SafetyNET p are not started. Green SafetyNET p is in operation: All expected data is being received. and/or There is no data configured that is expected to be re- ceived. -
Page 32: L/A X3, L/A X4
Operation 9.2.7 L/A X3, L/A X4 The "L/A" LED indicates the status of the Ethernet network connection. Colour Status Description Network connection is missing. Green Network connection is available. Data traffic is taking place. 9.2.8 The "TSN" LED is on the device, but has no function. It flashes during device identification, but otherwise is off. -
Page 33: Technical Details
Technical Details Technical Details Where standards are undated, the 2022-01 valid editions apply. General Certifications CE, TÜV Application range Standard/failsafe System sections ST resource FS resource ST module bus PSS u2 FS module bus PSS u2 ST SNp interface FS SNp interface PROFIBUS-DP Slave PROFINET IO DEVICE IP connections... - Page 34 Technical Details SafetyNET p interface Connection RJ45 Transmission rates 100 MBit/s Set via Automatic Max. number of ST-Tx and ST-Rx connections Max. number of FS-Tx and FS-Rx connections Cycle time (t_SNp RTFN) 2 ... 60 000 ms Modbus/TCP Send buffer 32 data packets Receive buffer 8 KByte...
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Page 35: Safety Characteristic Data
Technical Details Environmental data Shock stress in accordance with the standard EN 60068-2-27 Number of shocks Acceleration 20 m/s² Duration 11 ms Airgap creepage in accordance with the standard EN 61131-2 Overvoltage category Pollution degree in accordance with the standard EN 50124-1 Overvoltage category Pollution degree... -
Page 36: Supplementary Data
Supplementary data Supplementary data 11.1 Permitted operating height The values stated in the technical details apply to the use of the device in operating heights up to max. 2000 m above SL. When used at higher levels, restrictions of the ambient tem- perature (standard IEC 61131-2) must be taken into account. -
Page 37: Network Data
Network data Network data Protocol Direc- Transport Port no. Can be Time- Description tion [*] protocol deac- critical (IP ver- tivated sion) SNTP Server In Time synchronisation with SNTP (IPv4) SNTP Client Time synchronisation with SNTP (IPv4) In/out 40000 Communication via SafetyNET p for (IPv4) reading and retrieving Process data... -
Page 38: Order Reference
Order reference Order reference 13.1 Product Product type Features Order no. PSS u2 P42 F/S -R Head module for PSS u2 in the automation system PSS 4000, PLC 329230 in accordance with IEC 61131, failsafe and standard, 2 RJ45 socket connector, SafetyNET p, Modbus/TCP, Raw UDP, Raw TCP, slot for microSD card, for increased environmental requirements and railway applications 13.2... - Page 39 Order reference Terminal block Product type Features Order no. PSS u2 T 8 (1 pc.) Terminal block 8-pin, scope of delivery: 1 piece 328840 PSS u2 T 8 (10 Terminal block 8-pin, scope of delivery: 10 pieces 328841 pcs.) PSS u2 T 8 (5 x 10 Terminal block 8-pin, scope of delivery: 50 pieces 328842 pcs.)
- Page 40 Order reference Cable Product type Features Order no. SafetyNET p Cable SafetyNET p cable, standard, 4-core, sold by the metre, Cat5e 380000 (100MBit/s), PUR, yellow RAL1003, 2x2x0,35, colour single wires: White, yellow, blue, orange, minimum purchase 10 m Stripping tool Tool for fast and multi-stage stripping of Ethernet and SafetyNET p 380070 cables, PU 1 set.
- Page 41 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, E-Mail: info@pilz.com, Internet: www.pilz.com...
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