EUCHNER RPS Series Operating Instructions Manual

Rope pull switches
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Operating Instructions
Rope Pull Switches
EN
RPS...

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Summary of Contents for EUCHNER RPS Series

  • Page 1 Operating Instructions Rope Pull Switches RPS…...
  • Page 2: Table Of Contents

    Operating Instructions Rope Pull Switches RPS… Contents About this document ..................... 4 1.1. Scope ............................4 1.2. Target group ..........................4 1.3. Key to symbols ..........................4 1.4. Supplementary documents ......................4 Correct use ......................5 Design ......................... 5 Function ....................... 6 4.1. RPS…S ............................6 4.2.
  • Page 3 Operating Instructions Rope Pull Switches RPS… Maintenance/service ..................19 17.1. Replacing the housing cover ......................19 Exclusion of liability .................... 19 Accessories ......................20 Declaration of conformity ................... 20 2090276-17-10/24 (translation of the original operating instructions)
  • Page 4: About This Document

    Important! Make sure to use the operating instructions valid for your product version. Please contact the EUCHNER service team if you have any questions. 1.2. Target group Design engineers and installation planners for safety systems on machines, as well as setup and servicing staff possessing special expertise in handling safety components.
  • Page 5: Correct Use

    Operating Instructions Rope Pull Switches RPS… 2. Correct use According to EN IEC 60947-5-5 and EN ISO 13850, safety rope pull switches can be used in order to activate an emergency stop function to prevent existing or impending hazard situations. The following applicable standards must be taken into account for this purpose: Ì...
  • Page 6: Function

    Operating Instructions Rope Pull Switches RPS… 4. Function The system consists of the switch, a red pull wire, support points and a counterspring. The pull device of the rope pull switch is connected with a pull wire. The emergency stop function can be tripped by pulling this rope.
  • Page 7: Detent Mechanism Switching State Display

    Operating Instructions Rope Pull Switches RPS… 4.4.2. Detent mechanism switching state display The integrated window displays the switching state of the detent mechanism and the contacts. Yellow in the window signals that the rope pull switch is latched (NC contacts open). If the device is ready for operation and the rope section is monitored, this is indicated by green in the window (NC contacts closed).
  • Page 8: Identification Of The Rope Pull Switch

    6.2. Identification by item number The item number of the switch is located beneath the switch designation on the switch label. Please state this number in correspondence and orders to EUCHNER GmbH + Co. KG. (translation of the original operating instructions) 2090276-17-10/24...
  • Page 9: Dimensions

    Operating Instructions Rope Pull Switches RPS… 7. Dimensions RPS…SC… / RPS…PC… RPS…PR… / RPS…SR… Clamping head Pull lug Window Window P Pull-release (blue reset button) S Emergency stop with pull-release (red P Pull-release (blue button) reset button) S Emergency stop with pull-release (red button) 42,5...
  • Page 10: Mounting

    Operating Instructions Rope Pull Switches RPS… 8. Mounting Important! Mounting must be performed according to ISO 13850 NOTICE Ì Under ideal installation conditions, it is possible to achieve a maximum rope length of 75 m. Ì Depending on the actual situation, there may be increased friction in the system. This friction may be so high that automatic resetting is no longer possible as described above.
  • Page 11: Selection Of System Components

    This is a precondition for direction-independent activation at any point along the rope section. In order to achieve fast and simple compliance with this requirement, we recommend the use of EUCHNER tensioner springs with integrated overstretch protection (see Table 1). Additional fixing and installation materials as well as ropes are also optionally available.
  • Page 12 Operating Instructions Rope Pull Switches RPS… Table 2: Permissible rope lengths NOTICE The temperature specifications apply to a system for applications with counterspring. The temperature specifications must be halved if there is no counterspring. Rope length L in meters [m] max.
  • Page 13: Installation Sequence

    Operating Instructions Rope Pull Switches RPS… 10. Installation sequence Mounting must be performed only by authorized personnel. 1.1 A 1.2 A 1.3 A  Attach bearing element with tensioner spring; fit pull wire: sheathing must be removed in the clamping range; insert rope into the fast-action clamping head as shown and secure.
  • Page 14: Mechanical Function Test

    Operating Instructions Rope Pull Switches RPS… Display Connect pull wire with fast-action clamping head (see Item 1). Pre-tension pull wire. Connect pull wire with turnbuckle as shown (3x rope clamp with thimble) Basic setting should take place at a temperature corresponding to the prevailing operating conditions. The length of the pull wire changes if there is a large change in the ambient temperature.
  • Page 15: Electrical Connection

    Operating Instructions Rope Pull Switches RPS… 12. Electrical connection WARNING Ì Electrical connection must be performed only by authorized personnel. Ì Strip the insulation from the ends of the individual wires over a length of 6 ± 1 mm to ensure a safe contact. NOTICE Ì...
  • Page 16: Connection Example

    The following connection example shows a possible circuit structure with redundant design at the cable level as well. The signals of the emergency stop chain are evaluated by a safety relay (ESM from EUCHNER). The overall control concept into which the rope pull switch RPS is integrated must be evaluated by the end consumer/ machine designer in accordance with EN ISO 13849-2.
  • Page 17: Technical Data

    Operating Instructions Rope Pull Switches RPS… 15. Technical data Version RPS… RPS-M… Electrical data (refers to the switch without plug connector) Rated insulation voltage 250 V Rated operating voltage 240 V Rated impulse withstand voltage 2.5 kV Rated conditional short-circuit current 1,000 A Continuous thermal current 10 A...
  • Page 18: Switching Elements

    Operating Instructions Rope Pull Switches RPS… 16. Switching elements The values for the tensile force depend on the switch type used (RPS…100/RPS…175/RPS…300). Tolerance: tensile force ±15% Travel diagram RPS2131… Travel diagram RPS3131… ON OFF ON OFF Tensile force N ±15% Tensile force N ±15% 2131 3131...
  • Page 19: Maintenance & Service

    In the event of a fault in the switching system or latching device, the switch must be replaced and can be sent to EUCHNER GmbH + Co. KG for inspection. 17.1.
  • Page 20: Declaration Of Conformity

    20. Declaration of conformity The product complies with the requirements according to Machinery Directive 2006/42/EC. The EU declaration of conformity can be found at www.euchner.com. Enter the order number of your device in the search box. The document is available under Downloads.
  • Page 21 Operating Instructions Rope Pull Switches RPS… 2090276-17-10/24 (translation of the original operating instructions)
  • Page 22 Edition: 2090276-17-10/24 Title: Operating Instructions Rope Pull Switches RPS… (translation of the original operating instructions) Copyright: © EUCHNER GmbH + Co. KG, 10/2024 Subject to technical modifications; no responsibility is accept- ed for the accuracy of this information.

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