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Eddyfi Technologies VERSATRAX Y200 Getting Started

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VERSATRAX™ Y200

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Summary of Contents for Eddyfi Technologies VERSATRAX Y200

  • Page 1 Getting Started with VERSATRAX™ Y200...

  • Page 2: Table Of Contents

    VersaTrax™ Y200 Table of Contents About This Manual ........................3 Description ..........................4 Precautions ........................... 5 Certif ication ........................... 5 Saf ety........................... 5 Intended Use ......................... 7 System Setup..........................7 Personnel Requirements ......................7 Working and Storage Environment.................... 8 System Power ........................9 Power Requirements......................

  • Page 3: About This Manual

    VersaTrax™ Y200 Post-Operations Check ......................23 ICON™ Software ........................24 ICON™ Control Panel ......................24 Three-Track Operation ......................24 Vertical Crawler Expand & Contact Force .................25 Dealing with Obstacles......................26 Inspection Guidelines ......................27 Vehicle Recovery ........................27 Troubleshooting ........................27 Camera Control Problems ....................28 Video Problems ........................28 Vehicle Problems........................29 Reel Problems ........................29 Maintenance ..........................30...

  • Page 4: Description

    VersaTrax™ Y200 This manual has been prepared to assist you in the operation and maintenance of your Eddyfi Technologies equipment. Correct and prudent operation rests with the operator who must thoroughly understand the operation, maintenance, service and job requirements. The specifications and information in this manual are current at the time of printing.

  • Page 5: Precautions

    VersaTrax™ Y200 Precautions IMPORTANT: When configuring a 70V system, check to see if the tracks are compatible. Older versions tracks are not 70V compatible. Look for the Wide Input Voltage symbol \V/ located on the side plate of the track indicating 70V compatibility. Certification The VT-Y200 system is built in accordance with the Low Voltage Directive 2014/35/EU, Machinery Directive 2006/42/EC, and Electromagnetic Compatibility Directive 2014/30/EU.
  • Page 6 VersaTrax™ Y200 • Do not operate the system with damaged wires. A short circuit may damage the power system, telemetry system, cameras, or attached equipment. Exposed wires may also create a shock haz- ard. • Disconnect the power source bef ore servicing the product; otherwise, damage may result. •...

  • Page 7: Intended Use

    VersaTrax™ Y200 Intended Use The VT-Y200 is an industrial inspection vehicle intended for crawling vertically or horizontally inside pipes which may be dry or f looded up to 30m (100 f t.) Typical applications include inspection of : • Sewer and storm drains •...

  • Page 8: Working And Storage Environment

    VersaTrax™ Y200 Establish a good channel of communication between the operator and deployment personnel. Good communication can avoid accidents, damage to the equipment, and promotes efficiency and productivity. In particular, the person deploying the vehicle and watching the tether must be able to quickly tell the operator to stop the vehicle if something goes wrong.

  • Page 9: System Power

    VersaTrax™ Y200 System Power Power Requirements The VT-Y200 is operated through an IC™ 450 Portable Controller or Interface Box. The interface box pro- vides power to the tether and vehicle. Ref er to the ICON™ Portable Controller User Manual f or input power ratings.

  • Page 10: Vehicle And Tether Connection

    VersaTrax™ Y200 Vehicle and Tether Connection It is important that the tether be properly connected to the vehicle – otherwise damage or loss of the system may result. Connect the vehicle end of tether to the back of the vertical crawler. Visually line up the key in the connector before mating.
  • Page 11 VersaTrax™ Y200 Document: UMDT017749 Revision: A04 Created by: JS Date: 5/9/2024 IPN: 3094329-A04 Source Location: C:\ePDM\ISLEng\products\dt-versatrax100mkii\manuals\UMDT017749.docm Page 11 of 33...

  • Page 12: Portable Reel Setup

    VersaTrax™ Y200 Portable Reel Setup If your system includes a portable reel, f ollow these steps to operate: 1. Remove the shipping cap f rom the f ront of the case and insert the crank handle. 2. Connect the deck cable f rom the reel to the controller. 3.

  • Page 13: Mini-Reel Setup

    VersaTrax™ Y200 Mini-Reel Setup If your system includes a Mini-Reel, f ollow these steps to operate: 1. Remove the Mini-Reel f rom the shipping case. 2. Connect the deck cable f rom the reel to the Video Interf ace and Power Supply. 3.

  • Page 14: Tether Handling

    VersaTrax™ Y200 Tether Handling The tether is a very important part of the vehicle system. It f eeds power and control signals to the system and returns data to the controller. If the tether is damaged from improper use, poor handling or an accident, the system may become inoperable.

  • Page 15: Subconn Connector: Lubrication And Cleaning

    VersaTrax™ Y200 Note: Never use WD-40 or similar solvent-based fluids on connectors or crawlers. These will cause the rubber parts of the connector or crawler to sof ten and swell rendering them inoperable. SubConn Connector: Lubrication and Cleaning • Periodically apply Molykote 111 silicone grease or equivalent bef ore mating connectors •...

  • Page 16: Vehicle Configuration

    VersaTrax™ Y200 Vehicle Configuration Front Camera Removal / Installation The Spectrum ™ 45 and lights are held onto the vehicle using a simple clamping f ixture. To remove the camera or a light, loosen the clamping M5 x 12 mm SHCS and slide the camera or light out of the fixture as shown below.

  • Page 17: Size Configuration

    VersaTrax™ Y200 Size Configuration Track Spacers: Tracks on VT-Y200 vehicle are remotely adjustable within a 100mm (4-inch) range. To engage the f ull range of pipe diameters, two sizes of spacers are used as f ollows: a. Base Conf iguration: No spacers: Ø203mm to Ø305mm (8” to 12”) pipe b.
  • Page 18 VersaTrax™ Y200 Figure 1: 203mm-305mm (8 to 12 Inch) Conf iguration. Document: UMDT017749 Revision: A04 Created by: JS Date: 5/9/2024 IPN: 3094329-A04 Source Location: C:\ePDM\ISLEng\products\dt-versatrax100mkii\manuals\UMDT017749.docm Page 18 of 33...
  • Page 19 VersaTrax™ Y200 Extended Configurations: To increase the operating size range, install the 50mm (2 inch) or 75mm (3 inch) extension brackets onto the linkages. Note that the extended length track belt is installed for increased vehicle stability in large diameter pipes. To install either size of extension brackets, do the f ollowing as shown below: 1.
  • Page 20 VersaTrax™ Y200 FIGURE 2: 50MM AND 75MM TRACK SPACERS. Document: UMDT017749 Revision: A04 Created by: JS Date: 5/9/2024 IPN: 3094329-A04 Source Location: C:\ePDM\ISLEng\products\dt-versatrax100mkii\manuals\UMDT017749.docm Page 20 of 33...
  • Page 21 VersaTrax™ Y200 Figure 3: 305mm-406mm (12 to 16 Inch) Conf iguration. Figure 4: 355mm-455mm (14 to 18 Inch) Conf iguration. Document: UMDT017749 Revision: A04 Created by: JS Date: 5/9/2024 IPN: 3094329-A04 Source Location: C:\ePDM\ISLEng\products\dt-versatrax100mkii\manuals\UMDT017749.docm Page 21 of 33...

  • Page 22: Operation

    VersaTrax™ Y200 Operation Pre-Operations Check Bef ore each deployment of the VT-Y200, ensure everything is completed on the f ollowing checklist. ❑ Check that the work area has been saf ely set up. ❑ Check that the line voltage available at the worksite matches the equipment setup. ❑...

  • Page 23: Post-Operations Check

    VersaTrax™ Y200 Post-Operations Check A Post-Ops inspection should be carried out af ter every deployment using the f ollowing checklist: 1. Inspect the tether f or damage as it is reeled in. 2. Visually inspect vehicle f or entrained debris or mechanical damage. 3.

  • Page 24: Icon™ Software

    VersaTrax™ Y200 ICON™ Software Vehicle control, video recording and export are accomplished using ICON graphical interface controller sof tware. The manual f or ICON is integrated into the software or available in PDF f ormat on the control computer’s desktop. •...

  • Page 25: Vertical Crawler Expand & Contact Force

    VersaTrax™ Y200 Vertical Crawler Expand & Contact Force The VT-Y200 expand mechanism is controlled by the Expand Actuator control window. The expansion mechanism is operated using the actuator slider in the ICON interf ace between 8 and 12” pipe sizes and can go slightly smaller or larger to accommodate insertion and maintain full contact in 12” pipe.

  • Page 26: Dealing With Obstacles

    VersaTrax™ Y200 To ensure the vehicle is gripping the pipe, the operator must adjust the force beyond the minimum according to the table below. As seen in the table, the maximum contact f orce decreases with the pipe size. Pipe Diameter Minimum Force Maximum Force Inch...

  • Page 27: Inspection Guidelines

    VersaTrax™ Y200 If the operator is unsure about pipe navigability, he or she should consult with the site supervisor before moving f orward. Inspection Guidelines The objective of an inspection is to obtain a recording of video and other data for review by the customer or pipe owner.

  • Page 28: Camera Control Problems

    VersaTrax™ Y200 Camera Control Problems • Not all the auxiliary lights are on. The ICON software allows the lights to be controlled independently. Ensure all lights are enabled. Ref er to the ICON manual. Inspect f or blown LEDs. • Warning: High Intensity.

  • Page 29: Vehicle Problems

    VersaTrax™ Y200 Vehicle Problems • Vehicle won’t steer or vehicle runs backward. Tracks set to the wrong positions. Track reverse setting incorrect in control sof tware. Node ID conf lict between one or more devices on the vehicle. • Tracks will not run. Check the track current f eedback (See ICON manual).

  • Page 30: Maintenance

    Do not mix anode types (zinc and aluminum) on the assembly, between vehicles or between structures. There must be only one anode type throughout. Magnesium anodes must never be used with Eddyfi Technologies equipment.

  • Page 31: Rinsing And Cleaning

    VersaTrax™ Y200 Rinsing and Cleaning Af ter every mission check to see if the vehicle needs cleaning. 1. If the system has been used in saltwater, thoroughly rinse the vehicle with fresh water prior to being stored away. Accelerated corrosion will result if the inspection system is not rinsed properly. Pay close attention to rinsing and cleaning the camera window, LED light dome and the spaces between moving parts and track belts.

  • Page 32: Parts And Repairs

    VersaTrax™ Y200 Parts and Repairs Ordering Parts/Customer Service Spare and/or replacement parts are available for your product and can be ordered directly from your local of f ice. When ordering parts, always make sure to quote the sales order acknowledgement (SOA) number and/or the serial number of the system component in question.

  • Page 33: Warranty Repairs

    Warranty claims must return to the f actory f or evaluation. To return an item f or evaluation or repair, first contact Eddyfi Technologies at our toll-free number or e-mail address. Eddyfi Technologies will supply a Return Merchandise Authorization (RMA) number with detailed shipping and customs instructions.

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