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Summary of Contents for Eddyfi Technologies INUKTUN VERSATRAX 100
- Page 1 2569 Kenworth Road, Suite C Nanaimo, BC, V9T 3M4 CANADA +1.250.729.8080 info@eddyfitechnologies.com www.eddyfitechnologies.com...
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Page 2: Table Of Contents
Versatrax 100™ Table of Contents About This Manual ............................5 Description ..............................5 Specifications ............................6 Precautions .............................. 7 Certification .............................. 7 Safety ............................... 7 System Setup .............................. 10 Personnel Requirements ........................10 Working and Storage Environment ......................10 System Power ............................11 Power Requirements ........................ - Page 3 Versatrax 100™ Microtrac Mounting ......................... 23 Traction Weight Kit ......................... 24 Magnet Kit ............................25 Extended Parallel With Spectrum 90™ ....................28 Extended Parallel Chassis ......................28 Camera & Light Installation ......................29 Extended Traction Weight Kit ......................30 Extended Magnet Kit ........................31 Inline Configuration ..........................
- Page 4 Versatrax 100™ Tether Re-termination ..........................44 Parts and Repairs ............................45 Ordering Parts/Customer Service ......................45 Warranty Repairs ........................... 46 Factory Returns to Canada ........................46 Product/System Drawing Package Availability ..................46 Limited Warranty Policy ..........................47 Document: UMDT013103.docm Revision: A13 Created by: KJB Date: 15 Oct 2019 3070984-A13...
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Page 5: About This Manual
This manual is copyright © 2019 by Eddyfi Robotics Inc. All rights reserved. Description The Inuktun Versatrax 100™ (VT100) system is an Inuktun Microtrac™ 4000 based vehicle used for navigating pipes of 100 – 300 mm (4 – 12 in) internal diameter with the camera centered. The track mechanism is further adjustable to very large diameters or flat surfaces. -
Page 6: Specifications
Versatrax 100™ Specifications Parallel 331 x 170 x 150 mm (13 x 7 x 6 in) Min Vehicle Dimensions Inline 848 x 100 x 100 mm (33 x 4 x in) Vehicle Parallel 6.8 kg (15 lb) Error! Weight Inline Bookmark not defined. -
Page 7: Precautions
Versatrax 100™ Precautions IMPORTANT: When configuring a 70V system, check to see if the tracks are compatible. Older versions of 4000 series Microtracs™ are not 70V compatible. Look for the Wide Input Voltage symbol \V/ located on the side plate of the track indicating 70V compatibility. Certification The Versatrax 100™... - Page 8 Versatrax 100™ disrupted or damaged by the magnetic field. Note: Rare earth materials are mechanically weak, and magnetically very strong. They must therefore be handled very carefully to avoid damage. Note: To reduce risk of injury and damage to equipment, always store the Versatrax 100™...
- Page 9 Versatrax 100™ • Disconnect the power source before servicing the product; otherwise, damage may result. • Although designed for durability, the vehicle and its components or attached devices may suffer structural damage if dropped or impacted. A lifeline or fall arrest system should be used at all time when the vehicle is navigating on a vertical or inverted horizontal position.
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Page 10: System Setup
Versatrax 100™ System Setup Personnel Requirements Basic deployment of the VT100™ system may be performed by one person. Operations at more complex worksites may require two people, especially when the console location is removed from the point of deployment. • Console Operator: This person is responsible for driving the vehicle, watching the pipe and making comments about the location and pipe condition. -
Page 11: System Power
Versatrax 100™ System Power Power Requirements The VT100™ is operated through an ICON™ Portable Controller or Interface Box. The interface box provides power to the tether and vehicle. Power Input: 100 – 240 VAC, 50 / 60 Hz, 5 A. Generators / Inverters If powering the system from a generator or inverter, refer to that unit’s operating manual for recommendations on continuous and peak load ratings. -
Page 12: Interface Box Connection
Versatrax 100™ Interface Box Connection To set up an PC based control system with an Interface box, do the following; Set-up: 1. Connect the interface box to AC power using an equipment power cord. 2. Connect the tether (or reel deck cable). 3. -
Page 13: Vehicle And Tether Connection
Versatrax 100™ Vehicle and Tether Connection It is important that the tether be properly connected to the vehicle; otherwise, system damage or loss of vehicle may result. The tether attachment procedure is the same for the parallel and in-line. Confirm the connector pins on the vehicle and tether are clean and lightly lubricated with silicone grease (Molykote 111 or equivalent). -
Page 14: Portable Reel Setup
Versatrax 100™ Portable Reel Setup If your system includes a portable reel, follow these steps to operate: 1. Remove the shipping cap from the front of the case and insert the crank handle. 2. Connect the deck cable from the reel to the controller. 3. -
Page 15: Mini-Reel Setup
Versatrax 100™ Mini-Reel Setup If your system includes a Mini-Reel, follow these steps to operate: 1. Remove the Mini-Reel from the shipping case. 2. Connect the deck cable from the reel to the Video Interface and Power Supply. 3. Connect the encoder deck cable from the reel to the Video Interface and Power Supply (if provided with Mini-Reel). -
Page 16: Tether Handling
Versatrax 100™ Tether Handling The tether is one of the most important parts of the system. It feeds power and control signals to the system and returns data to the controller. If the tether is damaged from improper use, poor handling or an accident, the system may become inoperable. -
Page 17: Subconn Connector: Lubrication And Cleaning
Versatrax 100™ SubConn Connector: Lubrication and Cleaning • Periodically apply Molykote 111 silicone grease or equivalent before mating connectors • For dry mate connections, a layer of grease corresponding to 1/10 the socket depth should be applied to the female connector •... -
Page 18: Vehicle Configuration
Versatrax 100™ Vehicle Configuration Parallel Configuration Track Angle Adjustment The parallel chassis’ track angle may be continually adjusted from flat to 200 mm (8 in) ID pipe. To change the track angle, loosen the four M6 socket cap screws located in the end plate slots, move the track to its new angle, and retighten the screw. -
Page 19: Camera Height Adjustment
Versatrax 100™ Camera Height Adjustment Camera height is adjusted by loosening the four M5 SHCS in the camera slider, moving the camera to the required height and retightening the screws. In 305 mm (12 in) pipe, the upper adjustment screws are removed, and lower screws are placed at the top of the slot as illustrated below. -
Page 20: Camera Height Extensions
Versatrax 100™ Camera Height Extensions An optional height extension kit may be added to the parallel chassis to raise the camera by up to 150mm (6 in). Five brackets are included with the kit. Used in combination with the standard height adjustment, the kit allows for continuous adjustment to center the camera in pipe sizes from 300 –... - Page 21 Versatrax 100™ Spectrum 45 The front Spectrum 45™ (SP45) camera is mounted to the vehicle using three M3 x 12 mm FHMS. There is a mark at the back of the camera which indicates the top for correct orientation. Additional lighting is provided by two 801 Lights, installed using two M3 x 8 mm SHCS. Spacers move the lights forward to beside the camera.
- Page 22 Versatrax 100™ Spectrum 90™ A Spectrum 90™ (SP90) can be installed as an upgrade from the standard SP45™ for this vehicle. Note: this requires a different harness as whip lengths will change. Note: Installation of an SP90 may require the use of different fasteners when the system is equipped with a magnet tray.
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Page 23: Microtrac Mounting
Versatrax 100™ Microtrac Mounting The Microtracs™ are removed or installed onto the vehicle using four M5 x 8 mm SHCS. The track whip connector must be fully mated (finger tight only), and the whip secured on place on the chassis using the provided P-clips. -
Page 24: Traction Weight Kit
Versatrax 100™ Traction Weight Kit An optional weight kit may be added to the parallel vehicle to increase traction. The weight kit adds 3.9 kg (8.7 lb) to the parallel vehicle. Standard weights are powder painted steel but are also available in brass or stainless steel. -
Page 25: Magnet Kit
Versatrax 100™ Magnet Kit A magnetic attachment can be added to the parallel chassis for better traction in steel pipes and on steel surfaces. The following subsections give detail on installation and adjustment of the magnet kit. Note: Systems equipped with an SP90™ require different fasteners for mounting the magnet tray. These systems are supplied with M6 x 30 mm, M6 x 25 mm, and M6 x 20 mm SHCS. - Page 26 Versatrax 100™ Magnet Kit Installation To install the magnet kit, start with the vehicle in the flat configuration with the front camera whip disconnected, then, remove the harness by unscrewing the two M6 SHCS using a 5mm Allen key. Next, remove the four M5 FHMS that hold on the center bar by using a No.
- Page 27 Versatrax 100™ Magnet Adjustment Note: The magnet tray is held by four M6 screws. Two screws are pulling up, and two screws are pushing down in an “X” arrangement. The screws that are pushing down (lock screws) are threaded through the chassis backplane.
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Page 28: Extended Parallel With Spectrum 90
Versatrax 100™ Extended Parallel With Spectrum 90™ Extended Parallel Chassis The extended parallel chassis uses extended Microtracs™ to accommodate additional weights and magnets, and to better accommodate the SP90 camera. Standard weight and magnet kits are incompatible with the extended chassis. With the SP90 camera installed, the minimum pipe size is 200 mm (8 in). -
Page 29: Camera & Light Installation
Versatrax 100™ Camera & Light Installation The front SP90™ camera is mounted to the vehicle using M6 x 16 mm SHCS. The camera is oriented with the Schrader valve on the back of the camera facing up. Additional lighting is provided by the two 801 Lights, installed using M3 x 8 mm SHCS. -
Page 30: Extended Traction Weight Kit
Versatrax 100™ Extended Traction Weight Kit An optional extended weight kit may be added to the extended parallel vehicle to increase traction. The weight kit adds 4.5 kg (10 lb) to the parallel vehicle. Standard weights are painted steel but are also available in brass or stainless steel. -
Page 31: Extended Magnet Kit
Versatrax 100™ Extended Magnet Kit A 4-Cup magnetic attachment can be added to the extended parallel chassis for better traction in steel pipes and on steel surfaces. Installation and adjustment of the magnet kit follows the same procedure as the standard-length magnet kit described above. Use Loctite 243 (blue) with all fasteners. Document: UMDT013103.docm Revision: A13 Created by: KJB... -
Page 32: Inline Configuration
Versatrax 100™ Inline Configuration Track Installation The inline VT100™ vehicle uses two sets of side plates and two sets of “X” hinges to connect the tracks. To begin assembly of the inline configuration, gather together the wiring harness, side plates, tracks, hinges, and screws. -
Page 33: 100 Mm (4 In) Configuration
Versatrax 100™ 100 mm (4 in) Configuration 1. The 100 mm (4 in) in-line configuration uses the spring-loaded traction units (illustrated above) without spacers. 2. Install the 100 mm (4 in) skids around the camera (illustrated below). Use Loctite 243 (blue) with all fasteners. -
Page 34: 125 Mm (5 In) Configuration
Versatrax 100™ 125 mm (5 in) Configuration 1. The 125 mm (5 in) in-line configuration uses the spring-loaded traction units (illustrated above) with one spacer. 2. Install the 125 mm (5 in) skids around the camera (illustrated below). Use Loctite 243 (blue) with all fasteners. -
Page 35: 150 Mm (6 In) Configuration
Versatrax 100™ 150 mm (6 in) Configuration 1. The 150 mm (6 in) in-line configuration uses the spring-loaded traction units (illustrated above) with two spacers. 2. Install the 150 mm (6 in) skids around the camera (illustrated below). Use Loctite 243 (blue) with all fasteners. -
Page 36: Rear Camera
Versatrax 100™ Rear Camera An optional rear camera may be installed on the in-line vehicle. No camera: Install the blank plate as shown below. The wired camera connector will be stowed in the counter-bored hole under the lid. IMPORTANT: When reinstalling the camera or blanking plate, always inspect the O-ring and replace if damaged. -
Page 37: Front Sapphire™ Camera
Versatrax 100™ Front Sapphire™ Camera The inline vehicle can be configured with a Sapphire as its front camera. This requires a non-standard harness. Document: UMDT013103.docm Revision: A13 Created by: KJB Date: 15 Oct 2019 3070984-A13 Source Location: C:\ePDM\ISLEng\products\dt-versatrax100mkii\manuals\UMDT013103.docm Page 37 of 47... -
Page 38: Operation
Versatrax 100™ Operation Pre-Operations Check Before each deployment of the Versatrax 100™ system, ensure everything is completed on the following checklist. ❑ Check that the work area has been safely set up. ❑ Fall arrest is in place for vertical or inverted use. ❑... -
Page 39: Post-Operations Check
Versatrax 100™ Post-Operations Check A Post-Ops inspection should be carried out after every deployment using the following checklist: ❑ Inspect the tether for damage as it is reeled in. ❑ Visually inspect vehicle for entrained debris or mechanical damage. ❑ Test each function to ensure proper operation. ❑... -
Page 40: Icon™ & Icon™ Rpt
Versatrax 100™ ICON™ & ICON™ RPT Vehicle control and video recording are accomplished using ICON graphical interface controller software. Video playback and reporting are conducted through ICON RPT. Manuals for these two software packages are included separately. Controls for recording and snapshot functions are kept on-screen with the camera controls. -
Page 41: Video Problems
Versatrax 100™ Video Problems • No video (black or blue background) Interface box is not turned on. Video cables are not hooked up between interface box and computer. Camera connector on vehicle is loose (turn power off first before plugging in camera). Check that the camera harness whip is plugged into the correct socket on the telemetry can. -
Page 42: Reel Problems
Versatrax 100™ Check all the system connectors. Try restarting ICON™ Listen for the track motors. If the motors run but the track doesn’t turn there is a problem with the gearing or shaft pins. Try changing tracks. (ICON will require a restart.) •... -
Page 43: Maintenance
Versatrax 100™ Maintenance Rinsing and Cleaning After every mission check to see if the vehicle needs cleaning. 1. If the system has been used in salt water, thoroughly rinse the vehicle with fresh water prior to being stored away. Accelerated corrosion will result if the inspection system is not rinsed properly. -
Page 44: Microtrac™ Maintenance
Versatrax 100™ Microtrac™ Maintenance Refer to the Microtrac manual for Microtrac maintenance and servicing instructions. Camera Maintenance Refer to the Spectrum 90™ or Spectrum 120HD™ manual for camera maintenance and servicing instructions. Tether Re-termination Contact us if tether re-termination is required. Tether re-termination kits are also available. Detailed instructions and wiring diagrams will be included with the kit. -
Page 45: Parts And Repairs
2569 Kenworth Road, Suite C Nanaimo, BC, V9T 3M4 CANADA TF 1.877.468.5886 T +1.250.729.8080 info@eddyfi.com www.eddyfitechnologies.com Eddyfi Technologies – US (American Authorized Distributor and Service Centre) 812 W 13th Street Deer Park, TX, 77536 T +1.281.542.3292 info@eddyfi.com www.eddyfitechnologies.com Document: UMDT013103.docm... -
Page 46: Warranty Repairs
Warranty claims must return to the factory for evaluation. To return an item for evaluation or repair, first contact Eddyfi Technologies at our toll-free number or e- mail address. Eddyfi Technologies will supply a Return Merchandise Authorization (RMA) number with detailed shipping and customs instructions. -
Page 47: Limited Warranty Policy
The foregoing constitutes the sole and exclusive remedy of the purchaser and the exclusive liability of Eddyfi Technologies and is in lieu of any and all other warranties, express, implied or statutory as to merchantability, fitness for purpose sold, description, quality productiveness, or any other matter. Under no circumstances shall Eddyfi Technologies be liable for special, incidental or consequential damages, or for delay in performance of this warranty.
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