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Summary of Contents for Eddyfi Technologies Inuktun VT150 Vertical Crawler
- Page 1 2569 Kenworth Road, Suite C Nanaimo, BC, V9T 3M4 CANADA +1.250.729.8080 info@eddyfitechnologies.com www.eddyfitechnologies.com...
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Page 2: Table Of Contents
VT150 Vertical Crawler™ Table of Contents Table of Contents ............................2 About This Manual ............................4 System Description ............................4 Specifications ............................5 Certification ............................... 5 Safety ................................ 5 Personal Safety Equipment ........................5 Equipment Safety ........................... 6 Operational Safety ..........................6 System Setup .............................. - Page 3 VT150 Vertical Crawler™ Track Extensions ............................ 20 System Operation ............................21 Pre-Operations Check ..........................21 Post-Operations Check ........................... 22 Power-Up Sequence ..........................22 Ground Fault Detection & Alarms ......................22 Inuktun Control - ICON & InPro ......................23 Dealing With Obstacles .......................... 24 Inspection Guidelines ..........................
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Page 4: About This Manual
This manual is copyright © 2019 by Inuktun Services Ltd. All rights reserved. System Description The Inuktun VT150 Vertical Crawler™ system is a Minitrac™ based vehicle used for navigating pipelines ranging from 380mm to 915mm (15 inches to 36 inches) internal diameter. A minimized vehicle profile provides maximum clearance for passage of service intrusions in the pipe. -
Page 5: Specifications
VT150 Vertical Crawler™ Specifications *Pipe Size Range Standard Link, Minimum: Ø381mm / Ø15in Track Inner Position Maximum: Ø559mm / Ø22in Standard Link, Minimum: Ø457mm / Ø18in Track Outer Position Maximum: Ø660mm / Ø26in Longer Link, Minimum: Ø559mm / Ø22in Track Outer Position Maximum: Ø914mm / Ø36in Spectrum 90™... -
Page 6: Equipment Safety
VT150 Vertical Crawler™ • Traffic safety protocols • Standard personal safety equipment including: Steel Toed Boots Safety Vests Hard Hats Gloves • Heavy lifting procedures • Overhead lifting protocols Equipment Safety Some precautions should be taken to protect the Versatrax™ system from damage: •... -
Page 7: System Setup
VT150 Vertical Crawler™ • Caution: High Temperature - Both the integrated harness block and the 801 lights may become extremely hot during operation. Always wear protective gloves when handling these parts of the vehicle after they have been in use. •... -
Page 8: Set The Line Voltage
VT150 Vertical Crawler™ Monitor 20-Amp 110VAC Circuit Power Supply and 1300W 15-Amp 110VAC Circuit #2 Vehicle 15-Amp 110VAC Circuit Powered Winch 1200W 15-Amp 110VAC Circuit #3 System Total 3080W Set the Line Voltage Before powering on the Versatrax™ system, it is important to check that the input voltage settings are correct - an incorrect voltage setting will damage the system power supply and the winch controller. -
Page 9: Control System Connections - Copper Tether
VT150 Vertical Crawler™ FIGURE 1: CONTROL RACK CONFIGURATION Control System Connections – Copper Tether 1. Connect the power supply to the interface box using the supplied interface cable. Ensure the locking collars are screwed on all the way. 2. Connect the keyboard/monitor/mouse/system speakers to the computer. These are standard computer connections. -
Page 10: Control System Connections - Fiber Optic Tether
VT150 Vertical Crawler™ Control System Connections – fiber optic tether Systems equipped with a fiber optic tether employ a fiber bundle running down the middle of the tether to transmit communications and video to and from the vehicle. The fiber bundle is typically terminated inside the winch and comes out as two fiber connectors (which look like small BNC connectors) underneath the bearing box. - Page 11 VT150 Vertical Crawler™ 9. Connect the Ethernet port to the Ethernet jack on the computer. This is Ethernet communication to the vehicle for devices which require Ethernet. 10. There are spare front and rear video outputs which can be connected to external monitors. This is often useful in a permanent installation such as a trailer or van to feed auxiliary monitors.
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Page 12: Client Configured Rack
VT150 Vertical Crawler™ Client Configured Rack If you are installing the power supply and interface box into your own 19-inch rack installation, consideration must be given to adequate air flow for cooling the power supply. In any installation, ensure that the air inlet and outlet at the sides of the power supply are free of obstructions. -
Page 13: Connections - Vehicle & Tether
VT150 Vertical Crawler™ Connections - Vehicle & Tether It is important that the tether be properly connected to the vehicle; otherwise, damage to the system may result. Connect the vehicle end of tether to the back of the integrated harness block. Visually line up the key in the connector before mating. -
Page 14: Winch Installation
VT150 Vertical Crawler™ FIGURE 7: KELLEMS GRIP ADJUSTMENT FOR TETHER SLACK Winch Installation If your system includes an AC powered winch refer to the winch manual for setup and installation instructions. Portable Reel Setup If your system includes a portable reel, follow these steps to operate: 1. -
Page 15: Tether Handling
VT150 Vertical Crawler™ 6. Run the tether through the level wind as follows: a. There is an access slot which must be opened by lifting up on the two exposed screw heads to raise the tether support shafts. b. Pull up on both sides of the axle on the top wheel and slide the tether beneath it - failing to lift up on the wheel can scuff and damage the tether. -
Page 16: Connector Handling
VT150 Vertical Crawler™ • Never fully un-spool the tether. The surface end of the tether is anchored to the spool drum. If the spool is turned past the anchor point, the tether may be kinked or broken and require re- termination. -
Page 17: Camera Installation
VT150 Vertical Crawler™ Camera Installation The Versatrax 150™ can mount any Spectrum 90™ camera. Installation is as follows: 1. ALWAYS turn off the system before working around the expand mechanism; pinch points may cause injury to fingers and hands. 2. Loosen the M5x14 socket head cap screw on the camera mount ring. FIGURE 9: POSITION FOR CAMERA INSTALLATION Document: UMDW013977.docm Revision: A07... - Page 18 VT150 Vertical Crawler™ Top of Camera Mount Holes Grease Connector FIGURE 10: CAMERA ORIENTATION 3. The purge valve indicates the top of the camera, as shown in Figure 10. Mount the camera with the valve on top. 4. Slide the camera into the desired position from the front of the camera mount. Make sure not to clamp on the rotating section of the camera.
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Page 19: Minitrac™ Installation/Removal
VT150 Vertical Crawler™ Minitrac™ Installation/Removal The following procedure is the preferred method for installing the Minitracs™ onto the Versatrax 150™ Vertical chassis. Note: Ensure that the system is powered down when connecting or disconnecting track whips. Track whips carry 400VDC. 400VDC can cause serious injury or death. To install the Minitracs™, do the following: 1. -
Page 20: Track Extensions
VT150 Vertical Crawler™ Track Extensions To install the track extensions, do the following: 1. Screw the shoulder bolts into the track extension frame. 2. Attach the track mount plates to the extension frame. 3. Mount the track to the extension plates as shown below. It is recommended that extended length Minitracs™... -
Page 21: System Operation
VT150 Vertical Crawler™ System Operation Pre-Operations Check Before each deployment of the Versatrax™ system, ensure everything is completed on the following checklist: ❑ Check that the work area has been safely set up. ❑ Check that the line voltage available at the worksite matches the equipment setup. ❑... -
Page 22: Post-Operations Check
VT150 Vertical Crawler™ Post-Operations Check A Post-Ops inspection should be carried out after every deployment using the following checklist: ❑ Inspect the tether for damage as it is reeled in. ❑ Visually inspect vehicle for entrained debris or mechanical damage. ❑... -
Page 23: Inuktun Control - Icon & Inpro
VT150 Vertical Crawler™ There are two status indicators: 1. Supply: This is the main power supply providing 400VDC to the tether. A “supply” fault warning will trigger if the AC power input drops below 85VAC or if the power supply reaches over- temperature levels. -
Page 24: Dealing With Obstacles
VT150 Vertical Crawler™ Dealing With Obstacles The operator will invariably encounter a range of obstacles in a pipe. Each time the operator must decide if the vehicle can safely pass or if there is risk of getting stuck. Common obstacles include but are not limited to: •... -
Page 25: Vehicle Recovery
VT150 Vertical Crawler™ Vehicle Recovery In the event the vehicle becomes disabled while on a mission in a pipe, provision has been made for recovery of the vehicle by pulling it out with the tether. Recovering the vehicle by pulling is a serious operation and can put great demand on the tether system. -
Page 26: Video Problems
VT150 Vertical Crawler™ Video Problems • No video (black or blue background) Interface box is not turned on. Video cables are not hooked up between interface box and computer. Camera connector on vehicle is loose (turn power off first before plugging in camera). Check that the camera harness whip is plugged into the correct socket on the telemetry can. -
Page 27: Winch Problems
VT150 Vertical Crawler™ Check all the system connectors. Try restarting ICON Listen for the track motors. If the motors run but the track doesn’t turn there is a problem with the gearing or shaft pins. Try changing tracks. (ICON will require a restart.) •... -
Page 28: Parts And Repairs
2569 Kenworth Road, Suite C Nanaimo, BC, V9T 3M4 CANADA TF 1.877.468.5886 T +1.250.729.8080 info@eddyfi.com www.eddyfitechnologies.com Eddyfi Technologies – US (American Authorized Distributor and Service Centre) 812 W 13th Street Deer Park, TX, 77536 T +1.281.542.3292 info@eddyfi.com www.eddyfitechnologies.com Warranty Repairs Warranty conditions are specified in the Warranty section. -
Page 29: Factory Returns To Canada
Warranty claims must return to the factory for evaluation. To return an item for evaluation or repair, first contact Eddyfi Technologies at our toll-free number or e- mail address. Eddyfi Technologies will supply a Return Merchandise Authorization (RMA) number with detailed shipping and customs instructions. -
Page 30: Fuse Replacement
VT150 Vertical Crawler™ Fuse Replacement Fuses are located on the rear panels of the power supply and interface rack-mount boxes. Fuses must only be replaced with ones of equivalent type and rating. Interface Box Fuse - 5 Amp, 250VAC SLOW High Voltage Fuse (Power Supply Rack) - 4 Amp, 600AC fuse (Littlefuse KLKD Midget Series, part# KLKD004). -
Page 31: Limited Warranty Policy
The foregoing constitutes the sole and exclusive remedy of the purchaser and the exclusive liability of Eddyfi Technologies and is in lieu of any and all other warranties, express, implied or statutory as to merchantability, fitness for purpose sold, description, quality productiveness, or any other matter. Under no circumstances shall Eddyfi Technologies be liable for special, incidental or consequential damages, or for delay in performance of this warranty.
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